Cosel AEA Series User manual

AEA-1
AEA-series
Feature
High power & peak power
High efficiency
Low profile (41mm, 1.61 inch = meet to 1U height)
For medical electric equipment (ANSI/AAMI ES60601,
EN60601-1 3rd, IEC60601-1-2 4th Ed.)
Suitable for BF application (Output-FG : 1MOPP, Input-Output :
2MOPP)
OVC III (according to EN62477-1)
Complies with SEMI F47 (Refer to Instruction Manual)
UL508 (Optional)
Safety agency approval
UL62368-1, ANSI/AAMI ES60601-1
C-UL (CAN/CSA62368-1, CAN/CSA60601-1)
EN62368-1, EN60601-1 3rd
Complies with IEC60601-1-2 4th Ed.
EN62477-1 (OVC III)
UL508 (Optional)
AC-DC Power Supplies Medical Type
Power
Factor
Correction
World wide Remote
ON/OFF
Medical
electric
equipment
Safety
Approvals
EMI Inrush
current
limiting
OCP OVP
5-year warranty (Refer to Instruction Manual)
CE marking
Low Voltage Directive
RoHS Directive
EMI
Complies with FCC-B, CISPR11-B, CISPR32-B, EN55011-B,
EN55032-B, VCCI-B
EMS Compliance : EN61204-3, EN61000-6-2
IEC60601-1-2(2014), EN60601-1-2(2015)
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
EN61000-4-8
EN61000-4-11
Parallel
Operation
Pulse Load
1U
May 25, 2021

AEA-2
AEA600F
AC-DC Power Supplies Medical Type
AE A 600 F -OO -O
Ordering information
R
1 2 3 4 5 6
Please refer to derating curve, because the rated load current depends on cooling method that is convection cooling or forced air.
*Make sure necessary tests will be carried out on your end equipment with the power supply installed in accordance with any required EMC/EMI regulations.
MODEL AEA600F-24 AEA600F-36 AEA600F-48
MAX OUTPUT WATTAGE[W] 600 601.2 600
DC OUTPUT (forced air)
ACIN 100V 24V 20.0 (Peak 42.0) A 36V 13.4 (Peak 28.0) A 48V 10.0 (Peak 21.0) A
ACIN 230V 24V 25.0 (Peak 52.5) A 36V 16.7 (Peak 35.0) A 48V 12.5 (Peak 26.3) A
SPECIFICATIONS
MODEL AEA600F-24 AEA600F-36 AEA600F-48
INPUT
VOLTAGE[V] AC85 - 264 1f(Output derating is required at AC85V - 170V. See “Derating”)
CURRENT[A]
ACIN 100V 5.7typ (Io=20A) 5.7typ (Io=13.4A) 5.7typ (Io=10A)
ACIN 230V 2.9typ (Io=25A) 2.9typ (Io=16.7A) 2.9typ (Io=12.5A)
FREQUENCY[Hz] 50/60 (45 - 66)
EFFICIENCY[%]
ACIN 100V 92.0%typ (Io=20A) 92.0%typ (Io=13.4A) 92.0%typ (Io=10A)
ACIN 230V 94.5%typ (Io=25A) 95.0%typ (Io=16.7A) 95.0%typ (Io=12.5A)
POWER FACTOR
ACIN 100V 0.98typ (Io=20A) 0.98typ (Io=13.4A) 0.98typ (Io=10A)
ACIN 230V 0.95typ (Io=25A) 0.95typ (Io=16.7A) 0.95typ (Io=12.5A)
INRUSH CURRENT[A]
*2
ACIN 100V 20/40typ (Io=20A) 20/40typ (Io=13.4A) 20/40typ (Io=10A)
ACIN 230V 40/40typ (Io=25A) 40/40typ (Io=16.7A) 40/40typ (Io=12.5A)
LEAKAGE CURRENT[mA] 0.3max (ACIN 240V 60Hz, Io=100%, According to IEC60601-1)
OUTPUT
VOLTAGE[V] 24 36 48
CURRENT (convection) [A] ACIN 230V 17.5 11.7 8.8
CURRENT (forced air) [A] ACIN 230V 25.0 16.7 12.5
PEAK CURRENT[A]
ACIN 230V 52.5 35.0 26.3
LINE REGULATION[mV] 96max 144max 192max
LOAD REGULATION[mV] 150max 240max 300max
RIPPLE[mVp-p]
*3
0 to +50C 120max 200max 200max
-20 to 0C 200max 300max 350max
RIPPLE NOISE[mVp-p]
*3
0 to +50C 150max 230max 250max
-20 to 0C 230max 350max 500max
TEMPERATURE REGULATION[mV] 0 to +50C 240max 360max 480max
DRIFT[mV]
* 4
96max 144max 192max
START-UP[ms] 750typ (ACIN 100V, Io=100%)
HOLD-UP[ms] 20typ (ACIN 230V, Io=100%)
OUTPUT VOLTAGE ADJUSTMENT RANGE[V] 21.6 to 26.4 32.4 to 39.6 43.2 to 52.8
OUTPUT VOLTAGE SETTING[V] 23.5 to 24.5 35.0 to 37.0 47.0 to 49.0
PROTECTION
CIRCUIT AND
OTHERS
OVERCURRENT PROTECTION Works over 101% of peak current and recovers automatically
* 5
OVERVOLTAGE PROTECTION[V] 30 to 33.6 45 to 50.4 60 to 69.6
ALARM Optional (Input voltage alarm : PR, Output voltage alarm : PG)
REMOTE ON/OFF Optional
AUX1 Optional (12V1A)
AUX2 Optional (5V1A)
ISOLATION
INPUT-OUTPUT-PR-PG-RC-AUX *
6
AC4,000V 1minute, Cutoff current = 10mA, DC500V 50MΩmin (At Room Temperature) 2MOPP
INPUT-FG AC2,000V 1minute, Cutoff current = 10mA, DC500V 50MΩmin (At Room Temperature) 1MOPP
OUTPUT-PR-PG-RC-AUX-FG *
6
AC1,500V 1minute, Cutoff current = 10mA, DC500V 50MΩmin (At Room Temperature) 1MOPP
OUTPUT-AUX1-PR-PG-RC-AUX2 *
6
AC100V 1minute, Cutoff current = 25mA, DC100V 10MΩmin (At Room Temperature)
ENVIRONMENT
OPERATING TEMP.,HUMID.AND ALTITUDE
-20 to +70C, 20 - 90%RH (Non condensing), 5,000m (16,500feet) max
STORAGE TEMP.,HUMID.AND ALTITUDE
-20 to +75C, 20 - 90%RH (Non condensing), 9,000m (30,000feet) max
VIBRATION 10 - 55Hz, 19.6m/s2(2G), 3minutes period, 60minutes each along X, Y and Z axis
IMPACT 196.1m/s2(20G), 11ms, once each X, Y and Z axis
SAFETY AND
NOISE
REGULATIONS
AGENCY APPROVALS
UL62368-1,ANSI/AAMI ES 60601-1, C-UL (equivalent to CAN/CSA-C22.2 No.62368-1,CAN/CSA-C22.2 No.60601-1)
EN62368-1,EN60601-1 3rd EN62477-1 (OVCIII) UL508 (Optional), Complies with IEC60601-1-2 4th Ed.
CONDUCTED NOISE Complies with FCC Part15 classB, VCCI-B, CISPR32-B, EN55011-B, EN55032-B
HARMONIC ATTENUATOR
*
7
Complies with IEC61000-3-2 (Class A)
OTHERS CASE SIZE/WEIGHT 41×127×186mm [1.61×5×7.32 inches] (W×H×D) (without terminal block) / 1.0kg max
COOLING METHOD Convection/Forced air
*1The listed options may affect the published standard specifications.
Please contact us for detailed product specification
*2
The current of input surge to a built-in EMI/EMS Filter (0.2ms or less) is excluded.
*3
Measured by 20MHz oscilloscope or Ripple-Noise meter (equivalent to KEISOKUGIKEN:RM104).
Please refer to the instruction manual 1.8.
*4Drift is the change in DC output for an eight hours period after a half-hour warm-up at 25C.
*5
The output is shut down when the overcurrent protection continues.
*6
Applicable when AUX and remote control (optional) is added.
*7
Please contact us about another class.
*
Sound noise may be generated by power supply in case of pulse load.
1Series name
2Single output
3Output wattage
4Universal input
5Output voltage
6Optional
*1
C : with Coating
N :
with cover
T : Vertical terminal block
J : Connector type
R3 :
with Subfeatures
(5V1A AUX,12V1A AUX
Remote ON/OFF
, Alarm)
T5 : UL508
P5 :
shutdown type
overcurrent protection
For option details, refer to instruction
manual 6.1.
* Use of an EMI/EMC filter is recommended
when a power supply is connected with several
devices so that additional filtering is necessary.
* Make sure that your final application will meet
the required EMC standard by measuring the
EMI level of the power supply used together
with an EMI/EMC filter.
High voltage pulse noise type : EAP series
Low leakage current type : EAM series
Example recommended EMI/EMC filter
EAC-20-472
2MOPP
May 25, 2021

AEA-3
DC OUT
CB
VB
250V20A
AC IN
RC (REMOTE ON/OFF) Optional
RECTIFIER SWITCHING
DEVICE
INRUSH
CURRENT
LIMIT
NOISE
FILTER
CONTROL
RECTIFIER
AND
FILTER
CURRENT
SENSING
RECTIFIER
AND
FILTER
CONTROL
THERMAL
PROTECTION
CURRENT
SENSING
THERMAL
PROTECTION
OVER
VOLTAGE
PROTECTION
INVERTER
RECTIFIER
AND
FILTER
DC OUT
CB
PR Optional
CONTROL
INTERNAL
REGULATOR
VB
PG Optional
AUX2 (5V1A) Optional
AUX1 (12V1A) Optional
2-M4(Depth : 6mm max)
Mounting Hole
[1.91]
48.5
41
[1.61]
22
[0.87]
150
[0.43]
[5.91]
11
30.5
[1.20]
Output
terminal(+)
Output
terminal(-)
CN1
CN2
Voltage adjust
FG
AC(N)
AC(L)
Cover
Option : N
22.8
11.7
[0.90]
[0.46]
18.4
[0.72]
14
[0.55]
15.5
[0.61]
14
[0.55]
13.3
[0.52]
10.1
[0.40]
10.1
[0.40]
13.3
[0.52]
15.6
[0.61]
M4
M5
Terminal cover
4-M4(Depth : 6mm max)
Mounting Hole
(Bottom side)
19
[0.75]
127
[5.00]
10
[0.39]
107
[4.21]
11
[0.43]
150
[5.91]
186
[7.32]
26.58.6
[1.04]
[0.34]
2-M4(Depth : 6mm max)
Mounting Hole
Name plate
22
[0.87]
11
[0.43]
150
[5.91]
AEA600F
External view
Features
Block diagram
-High power & peak power
-High efficiency : 94% typ (Input Voltage 230V, Output Voltage 24V)
-Low profile (41mm, 1.61 inch = meet to 1U height)
-For medical electric equipment (ANSI/AAMI ES60601, EN60601-1 3rd, IEC60601-1-2 4th Ed.)
-Suitable for BF application (Output-FG : 1MOPP, Input-Output : 2MOPP)
-OVC III (according to EN62477-1)
-Complies with SEMI F47 (Refer to Instruction Manual)
-With AUX1 (12V 1A), AUX2 (5V 1A) (Optional)
*Dimensions in mm [inch]
*Tolerance : ±1
*Weight : 1.0kg max (with Cover : 1.1kg max)
*PCB Material/thickness : FR-4/1.6mm
*Chassis Material : Aluminum
*Mounting torque : 1.2N-m max
*
Input and output terminal screw tightening torque
M4 1.6N-m max
M5 2.5N-m max
*Please connect safety ground to mounting hole on the unit.
May 25, 2021

AEA-4
Assembling and Installation Method
Installation method
¡The screw should be inserted up to 6mm max from outside of
the power supply to keep a distance between inside parts and
an isolation.
¡When two or more power supplies are used side by side, posi-
tion them with proper intervals to allow enough air ventilation.
Ambient temperature around each power supply should not
exceed the temperature range shown in “derating”.
¡Fix rmly, considering weight, though it can be used by the in-
stallation method shown in right gure.
¡
If mounting on a metal chassis, keep at least 4 mm between the
top of the power supply and the chassis for insulation between
the components and the chassis.
If the distance between the top of the power supply and the
chassis is less than 4mm, insert an insulating sheet with re-
inforced insulation between the power supply unit and metal
chassis.
The following distance is not satisfactory for cooling condition.
Please refer to “Derating” for cooling method.
Terminal Blocks
1AC (L) (M4)
2AC (N) (M4)
3Frame ground (M4)
4－Output (M5)
5＋Output (M5)
6Output voltage adjustable potentiometer
7CN2 connector
8CN1 connector
123678 45
Pin Conguration and Functions of CN1, CN2
Pin No. Function
1 VB Voltage Balance
2 CB Current Balance
Matching connectors and terminals
Connector Housing Terminal Mfr
CN1 S2B-PH-K-S PHR-2 Real : SPH-002T-P0.5S
Loose : BPH-002T-P0.5S J.S.T. CN2
（A)
Mounting screw
(4 pcs.)
（B)
Mounting screw
(4 pcs.)
1 12 2
CN1 CN2
6mm max
2.0mm
Chassis of
AEA series
Chassis of
customer system
Screw M4
4mm
min
AEA-series
May 25, 2021

¿AEA600F Ambient temperature Derating Curve
(convection cooling)
100% Load factor in each derating curve means the rated current (convection cooling) in Specications.
In the hatched area, the specication of Ripple and Ripple Noise are different from other area.
Ambient temperature [
C
]
-20 -10
100
80
60
40
20
25
0
7060 655040 45302010
0
(A)
(B)
with cover(A)
with cover(A)
with cover(B)
with cover(B)
Load factor [%]
¿AEA600F Ambient temperature Derating Curve
(forced air cooling)
100% Load factor in each derating curve means the rated current (forced air cooling) in Specications.
In the hatched area, the specication of Ripple and Ripple Noise are different from other area.
Ambient temperature [
C
]
-20 -10
100
80
60
40
20
0
70605040302010
0
Load factor [%]
¿AEA600F Derating curve depends on Input voltage
85 90 170 264
60
40
20
0
80
100
Load factor [%]
Input voltage [VAC]
Point A
SS101
Point B
T201 core
Point A
¡Forced air cooling
1Please satisfy the below temperature at Point A and Point B under
the forced air cooling. The Point A/B position is shown in the next gure.
-Point A 90Cor less and Point B 80Cor less at Ta = 50C
-Point A 110Cor less and Point B 100Cor less at Ta = 70C
2The forced air should be given to whole of the product.
AEA-5
Derating
AEA-series
May 25, 2021

AEA-6
◆It is neccessary to read the “Instruction Manual” and “Before using our product” before you use our product.
Instruction Manual https://www.cosel.co.jp/redirect/catalog/en/AEA/
Before using our product https://en.cosel.co.jp/technical/caution/index.html
Instruction Manual
NOTICEAEA
Basic Characteristics Data
Model Circuit method
Switching
frequency
[kHz]
Input
current
[A]
* 1
Inrush
current
protection
PCB/Pattern
Series/Parallel
operation availability
Material
Single
sided Double sided Series operation Parallel operation
AEA600F Active filter 65 5.7
(Peak 11.1) Relay FR-4 - Yes Yes Yes
LLC resonant converters 70 - 200
*1The value of input current is at ACIN 100V and rated load (peak).
AEA-series
May 25, 2021