Advantech WISE-2460 User manual

User Manual
WISE-2460
Modbus Smart Vibration
Sensor(10KHz@1-axis)

WISE-2460 User Manual ii
Copyright
The documentation and the software included with this product are copyrighted 2023
by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right
to make improvements in the products described in this manual at any time without
notice. No part of this manual may be reproduced, copied, translated, or transmitted
in any form or by any means without the prior written permission of Advantech Co.,
Ltd. The information provided in this manual is intended to be accurate and reliable.
However, Advantech Co., Ltd. assumes no responsibility for its use, nor for any
infringements of the rights of third parties that may result from its use.
Acknowledgments
Intel and Pentium are trademarks of Intel Corporation.
Microsoft Windows and MS-DOS are registered trademarks of Microsoft Corp.
All other product names or trademarks are properties of their respective owners.
Product Warranty (2 years)
Advantech warrants the original purchaser that each of its products will be free from
defects in materials and workmanship for two years from the date of purchase.
This warranty does not apply to any products that have been repaired or altered by
persons other than repair personnel authorized by Advantech, or products that have
been subject to misuse, abuse, accident, or improper installation. Advantech
assumes no liability under the terms of this warranty as a consequence of such
events.
Because of Advantech’s high quality-control standards and rigorous testing, most
customers never need to use our repair service. If an Advantech product is defective,
it will be repaired or replaced free of charge during the warranty period. For out-of-
warranty repairs, customers will be billed according to the cost of replacement mate-
rials, service time, and freight. Please consult your dealer for more details.
If you believe your product is defective, follow the steps outlined below.
1. Collect all the information about the problem encountered. (For example, CPU
speed, Advantech products used, other hardware and software used, etc.) Note
anything abnormal and list any onscreen messages displayed when the prob-
lem occurs.
2. Call your dealer and describe the problem. Please have your manual, product,
and any helpful information readily available.
3. If your product is diagnosed as defective, obtain a return merchandise authori-
zation (RMA) number from your dealer. This allows us to process your return
more quickly.
4. Carefully pack the defective product, a completed Repair and Replacement
Order Card, and a proof of purchase date (such as a photocopy of your sales
receipt) into a shippable container. Products returned without a proof of pur-
chase date are not eligible for warranty service.
5. Write the RMA number clearly on the outside of the package and ship the pack-
age prepaid to your dealer.
Part No. Edition 1
Printed in Taiwan December 2023

iii WISE-2460 User Manual
Declaration of Conformity
CE
This product has passed the CE test for environmental specifications when shielded
cables are used for external wiring. We recommend the use of shielded cables. This
type of cable is available from Advantech. Please contact your local supplier for
ordering information.
Test conditions for passing also include the equipment being operated within an
industrial enclosure. In order to protect the product from damage caused by electro-
static discharge (ESD) and EMI leakage, we strongly recommend the use of CE-
compliant industrial enclosure products.
Technical Support and Assistance
1. Visit the Advantech website at www.advantech.com/support to obtain the latest
product information.
2. Contact your distributor, sales representative, or Advantech's customer service
center for technical support if you need additional assistance. Please have the
following information ready before calling:
–Product name and serial number
–Description of your peripheral attachments
–Description of your software (operating system, version, application software,
etc.)
–A complete description of the problem
–The exact wording of any error messages
Safety Precaution - Static Electricity
Follow these simple precautions to protect yourself from harm and the products from
damage.
To avoid electrical shock, always disconnect the power from the PC chassis
before manual handling. Do not touch any components on the CPU card or
other cards while the PC is powered on.
Disconnect the power before making any configuration changes. A sudden rush
of power after connecting a jumper or installing a module may damage sensitive
electronic components.

WISE-2460 User Manual iv

v WISE-2460 User Manual
Contents
Chapter 1 Hardware Profile ..................................1
1.1 Common Specification .............................................................................. 2
1.1.1 General ......................................................................................... 2
1.1.2 Environment.................................................................................. 2
1.1.3 1-Axis Accelerometer Sensor ....................................................... 2
1.2 Led Behavior............................................................................................. 3
Table 1.1: Led Behavior .............................................................. 3
1.3 Dimension ................................................................................................. 3
1.4 M12 Connector Pin Define........................................................................ 3
Table 1.2: M12 Connector Pin Define ......................................... 3
Chapter 2 Software Settings ................................5
2.1 Build the Connection Between WISE-2460 and PC.................................. 6
2.2 WISE-2460 Device information................................................................. 7
2.3 WISE-2460 Device System Configuration ................................................ 8
2.4 WISE-2460 Sensor configuration and value output verification................ 9
Table 2.1: Status ....................................................................... 10
2.5 WISE-2460 Sensor Calibration Mode ..................................................... 12
2.6 Get time-domain raw data from WISE-2460 ........................................... 12
Figure 2.1 Get raw data - dashboard......................................... 13
Figure 2.2 Get raw data - dashboard with mark ........................ 14
Chapter 3 Modbus Table of WISE-2460.............15
Table 3.1: Data Modbus Address.............................................. 16
Table 3.2: WISE-2460 Configuration settings Modbus address 18
Chapter 4 WISE-4051 & WISE-2460 Wireless
Package Solution Settings ...............19
4.1 Basic Setting on WISE-4051................................................................... 20
4.2 Get WISE-2460 Time-domain Raw data from WISE-4051 ..................... 21

WISE-2460 User Manual vi

Chapter 1
1Hardware Profile

WISE-2460 User Manual 2
WISE-2460 is a robust RS-485 smart vibration sensor integrated with an ARM Cor-
tex-H7 processor, 10KHz@1-axis high detection range accelerometer and tempera-
ture sensor. This powerful computing device balances the bandwidth between edge
devices and the application service on the user side.
WISE-2460 builds-in several measurements of vibration, such like velocity RMS,
acceleration RMS, acceleration Peak, displacement and so on. By using Advantech
WISE Studio utility, users can easily config all the settings, like ISO 10816 alarm
threshold setting, customize the 10 detection ranges between 5 ~ 10,000Hz and oth-
ers.
1.1 Common Specification
1.1.1 General
Power Input: 10 ~ 30 VDC
LED Indicator: Status, TX, RX
Configuration Interface: RS-485 (Modbus/RTU)
IP Class: IP68
Mounting: Stud mount, mounting pad and adhesives
Dimension (W x H x D): 58.4 x 36.7 x 40 mm
Certification: FCC, CE
1.1.2 Environment
Operating Temperature: -20 °C ~ 105 °C
Operating Humidity: 10% ~ 95% RH
Storage Temperature: -25 °C ~ 120 °C
Storage Humidity: 5% ~ 95% RH
1.1.3 1-Axis Accelerometer Sensor
Axis: Z
Frequency Range: 5~10000 Hz
Amplitude Range: ±50 g
Statistical Time-Domain: Velocity RMS
Output Data Rate: 32768Hz
Accuracy: 5-4000 Hz (5%); 4001~10000Hz (35%)
Noise: 25 μg/√Hz in ±50 g range
Sensitivity Change Due to Temperature: ±5%

3 WISE-2460 User Manual
Chapter 1 Hardware Profile
1.2 Led Behavior
1.3 Dimension
1.4 M12 Connector Pin Define
Table 1.1: Led Behavior
LED Behavior Reason
Status
Quick blink GREEN Initialing
Slow blink GREEN Initial success
Quick blink RED Initial fail
TX Quick blink YELLOW Receive data
RX Quick blink GREEN Send data
46.0
36.7
52.4
30.3
3.5
3.5
1/4-28 UNF
40.0
58.4
Table 1.2: M12 Connector Pin Define
Pin Number Pin Name
1 +VS
2 Data+
3 -VS
4 Data-

WISE-2460 User Manual 4

Chapter 2
2Software Settings

WISE-2460 User Manual 6
2.1 Build the Connection Between WISE-2460 and
PC
1. Go to WISE-2460 website, and download, install WISE Studio software on
user’s PC
2. Connect WISE-2460 to PC via a RS-485 to USB converter, and open WISE Stu-
dio software.
3. If user’s serial port on the left side is active, please click “Go to Configuration”
4. Click “Search RS-485” button on the top of screen, and click start. If the status
shows “Find WISE-2460”, it means that the connection works and user can
close the Search Module List window next by click “Cancel” button

7 WISE-2460 User Manual
Chapter 2 Software Settings
5. WISE Studio will shows the connected WISE-2460 at the top. The example
below shows WISE-2460(01h). Please click the one that user want to check.
The web will jump to another page after user click the WISE-2460.
2.2 WISE-2460 Device information
1. User can click the “Device Info” on the top to check the Device Name, Firmware
version, Boot loader Version and I/O Board firmware version.
2. User can also goes to the information page and check more device information
in detail, like serial number of this device, sensitivity setting of this WISE-2460,
etc.

WISE-2460 User Manual 8
2.3 WISE-2460 Device System Configuration
WISE-2460 has 4 sub-pages for device configuration setting, which are Time, Con-
trol, RS-485 and Firmware.
1. Time & Date: setting the RTC on WISE-2460
2. Control: can reset the WISE-2460 back to default or force reboot it.
3. RS-485: Serial settings of WISE-2460.
4. Firmware: Can upgrade the firmware here or even import/export the configura-
tion file of WISE-2460

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Chapter 2 Software Settings
2.4 WISE-2460 Sensor configuration and value
output verification
WISE-2460 has 2 sub-pages for sensor setting, which are Status and Configuration.
1. Status: check the output value from WISE-2460. Detail values definition and
default settings are below for reference.

WISE-2460 User Manual 10
2. Configuration: WISE-2460 has 4 main settings for sensors, 3 for vibration sen-
sor, 1 for temperature sensor.
IRange and feature enable settings for vibration data(Channel 0)
Table 2.1: Status
Value (unit) Description
Overall (mm/s) Overall(Velocity RMS) value between 10~1,000Hz frequency range,
can cross match this value with ISO 10816 table for inspection.
Maximum True Peak
(g)
Maximum acceleration peak value between 5~10,000Hz frequency
range
Acceleration RMS (g) Acceleration RMS is the RMS value between 5~10,000Hz frequency
range
Kurtosis Kurtosis is a measure of whether the data are heavy-tailed or light-
tailed relative to a normal distribution, base is time-domain raw data
Crest Factor Ratio of peak values to the effective value(Acceleration RMS), base
is time-domain raw data
Skewness Skewness is a measure of the asymmetry of the data around the
sample mean. If skewness is negative, the data spreads out more to
the left of the mean than to the right. If skewness is positive, the data
spreads out more to the right, base is time-domain raw data
Standard Deviation A standard deviation (or σ) is a measure of how dispersed the data is
in relation to the mean. Low, or small, standard deviation indicates
data are clustered tightly around the mean, and high, or large, stan-
dard deviation indicates data are more spread out, base is time-
domain raw data
Peak to Peak
Displacement (um)
Maximum peak to peak between 10~1,000Hz frequency range
Clearance Factor The clearance factor is equal to the peak value divided by the
squared mean of the square roots of the absolute amplitude, base is
time-domain raw data
Shape Factor RMS divided by the mean of the absolute value, base is time-domain
raw data
Impulse Factor Ratio of peak value to mean value, base is time-domain raw data
Velocity RMS (mm/s)
in Band
The value (Velocity RMS) in specific frequency band, define by
users.
Acceleration Peak (g)
in Band
The value (Acceleration Peak) in specific frequency band, define by
users.
Acceleration RMS (g)
in Band
The value (Acceleration RMS) in specific frequency band, define by
users.
Peak to Peak
Displacement (um)
in Band
The power (Peak to Peak Displacement) in specific frequency band,
define by users.
Temperature (⁰C) Internal system temperature value

11 WISE-2460 User Manual
Chapter 2 Software Settings
II Max 10 frequency detection range settings in band, default is disable and all
the range setting is 1kHz. If user has specific detection range for their equip-
ment, they can directly change the range here and get the specific values
from WISE-2460.
III Vibration alarm setting: warning limit setting of Overall(Velocity RMS) value
between 10~1,000Hz range. WISE-2460 will cross checking this value when
the measurement interval arrives.
IV Range, offset and alarm settings for temperature data (Channel 1).

WISE-2460 User Manual 12
2.5 WISE-2460 Sensor Calibration Mode
WISE-2460 builds-in calibration mode and allow users to calibrate the sensor by
themselves. There are few things need to check before using this function.
1. Need to make sure the values from your shaker are correct.
2. Fix your WISE-2460 on shaker.
3. Set your shaker output in 1g@500Hz condition.
4. Click “Start Calibration” button on WISE Studio and wait around 5 seconds for
data processing.
5. Check “Average Sensitivity” value, and copy the “Average Sensitivity” value
to “User Sensitivity” box, and click “Submit” for writing this value into your
WISE-2460.
6. User can also restore default sensitivity by click “Reset Sensitivity” button.
2.6 Get time-domain raw data from WISE-2460
User can get the real time time-domain raw data from WISE-2460 directly. It will take
around 40s for getting one raw data from WISE-2460. User can refer following pro-
cess for getting the data on WISE Studio.
1. Click “Query Data” from WISE Studio, and WISE-2460 Data Query window will
pops up.

13 WISE-2460 User Manual
Chapter 2 Software Settings
2. Click “Query” button and wait for the process done.
3. The time-domain raw data will show directly on WISE Studio. 2 things user can
play with here.
IExport to CSV file on user’s PC
II Zoom in directly on the dashboard. Can reset the zoom level via zoom reset
button.
III User can enable “Mark Chart Point” function. It’s more easier for reading the
data on WISE Studio dashboard
Figure 2.1 Get raw data - dashboard

WISE-2460 User Manual 14
Figure 2.2 Get raw data - dashboard with mark