Wenglor IR2D001 User manual

Operating Instructions
IR2D001
Inductive Ring Sensor
Translation of the original operating instructions
Subject to change without notice
Available as PDF file only
Version 2.1
www.wenglor.com
EN

Table of Contents | IR2D001 ‒ Inductive Ring Sensor 2
Table of Contents
1 General ........................................................................................................................................................................... 3
1.1 Information Concerning these Instructions ...................................................................................................................... 3
1.2 Explanation of Symbols ....................................................................................................................................................... 3
1.3 Limitation of Liability ............................................................................................................................................................. 4
1.4 Copyrights.............................................................................................................................................................................. 5
2 For Your Safety .............................................................................................................................................................. 6
2.1 Use for Intended Purpose ................................................................................................................................................... 6
2.2 Use for Other than the Intended Purpose........................................................................................................................ 6
2.3 Personnel Qualifications...................................................................................................................................................... 7
2.4 Modification of Products...................................................................................................................................................... 7
2.5 General Safety Precautions ................................................................................................................................................ 7
2.6 Approvals and Protection Class ........................................................................................................................................ 7
3 Technical Data ............................................................................................................................................................... 8
3.1 General Data ......................................................................................................................................................................... 8
3.2 Housing Dimensions ............................................................................................................................................................ 9
3.3 Control Panel ......................................................................................................................................................................... 9
3.4 Complementary Products ................................................................................................................................................... 9
3.5 Scope of Delivery.................................................................................................................................................................. 9
4 Transport and Storage .................................................................................................................................................. 10
4.1 Transport ................................................................................................................................................................................ 10
4.2 Storage ................................................................................................................................................................................... 10
5 Installation and Electrical Connection ........................................................................................................................ 11
5.1 Installation .............................................................................................................................................................................. 11
5.1.1 Installation Using the Soft Binder......................................................................................................................... 11
5.1.2 Other Installation Options...................................................................................................................................... 12
5.1.3 Installation Instructions........................................................................................................................................... 12
5.1.4 Smallest Recognizable Object ............................................................................................................................. 13
5.2 Electrical Connection ........................................................................................................................................................... 13
5.3 Troubleshooting .................................................................................................................................................................... 14
6 Functions Overview....................................................................................................................................................... 15
6.1 Function Description ............................................................................................................................................................ 15
6.1.1 Starting Up the Product as Supplied................................................................................................................... 15
6.1.2 Starting Up the Product with User-Defined Settings......................................................................................... 15
6.2 LED Symbols ......................................................................................................................................................................... 18
7 Setup via IO-Link ........................................................................................................................................................... 20
8 Maintenance Instructions ............................................................................................................................................. 21
9 Proper Disposal ............................................................................................................................................................. 22
10 Appendix ........................................................................................................................................................................ 23
10.1 Revision History .................................................................................................................................................................... 23
10.2 Declarations of Conformity ................................................................................................................................................. 23

1 ‒ General | IR2D001 ‒ Inductive Ring Sensor 3
1 General
1.1 Information Concerning these Instructions
• These instructions make it possible to use the product safely and efficiently.
• These instructions are an integral part of the product and must be kept on hand for the entire duration
of its service life.
• Local accident prevention regulations and national work safety regulations must be complied with as
well.
• The product is subject to further technical development, and thus the information contained in these
operating instructions may also be subject to change. The current version can be found at
www.wenglor.com in the product’s separate download area.
INFORMATION
The operating instructions must be read carefully before using the product and must be kept on hand for
later reference.
1.2 Explanation of Symbols
• Safety precautions and warnings are emphasized by means of symbols and signal words.
• Safe use of the product is only possible if these safety precautions and warnings are adhered to.
The safety precautions and warnings are laid out in accordance with the following principle:
SIGNAL WORD
Type and source of danger!
Possible consequences in the event that the hazard is disregarded.
àMeasures for averting the hazard.

1 ‒ General | IR2D001 ‒ Inductive Ring Sensor 4
The meanings of the signal words, as well as the scope of the associated hazards, are listed below:
DANGER
This signal word indicates a hazard with a high degree of risk which, if not avoided, results in death or se-
vere injury.
WARNING
This signal word indicates a hazard with a medium degree of risk which, if not avoided, may result in
death or severe injury.
CAUTION
This signal word indicates a hazard with a low degree of risk which, if not avoided, may result in minor or
moderate injury.
NOTICE
This signal word draws attention to a potentially hazardous situation which, if not avoided, may result in
property damage.
INFORMATION
Information draws attention to useful tips and suggestions, as well as information on efficient, error-free
use.
1.3 Limitation of Liability
• The product has been developed in consideration of the current state-of-the-art technology, as well as
applicable standards and guidelines. Subject to change without notice.
• A valid declaration of conformity can be accessed at www.wenglor.com in the product’s separate
download area.
• wenglor sensoric elektronische Geräte GmbH (hereinafter referred to as "wenglor") excludes all liabil-
ity in the event of:
– Non-compliance with the instructions
– Use of the product for purposes other than those intended.
– Use by untrained personnel.
– Use of unapproved spare parts.
– Unapproved modification of products.
• These operating instructions do not include any guarantees from wenglor with regard to the described
procedures or specific product characteristics.
• wenglor assumes no liability for printing errors or other inaccuracies contained in these operating in-
structions unless wenglor was verifiably aware of such errors at the point in time at which the operat-
ing instructions were prepared.

1 ‒ General | IR2D001 ‒ Inductive Ring Sensor 5
1.4 Copyrights
• The contents of these instructions are protected by copyright law.
• All rights are reserved by wenglor.
• Commercial reproduction or any other commercial use of the provided content and information, in
particular graphics and images, is not permitted without previous written consent from wenglor.

2 ‒ For Your Safety | IR2D001 ‒ Inductive Ring Sensor 6
2 For Your Safety
2.1 Use for Intended Purpose
This wenglor product is intended for use in accordance with the following functional principle:
Inductive Sensors with Increased Switching Distance
Inductive sensors are used to detect the position of metallic objects. A coil is located underneath the
sensing face of inductive sensors which generates a magnetic field. Approaching metal objects (e.g. steel,
aluminum or brass) generate eddy currents within this magnetic field which are measured by the sensor.
When the approaching metal object reaches the selected switching distance, the output is switched.
This product can be used in the following industry sectors:
• Special-purpose mechanical engineering
• Heavy mechanical engineering
• Logistics
• Automotive industry
• Food industry
• Packaging industry
• Pharmaceuticals industry
• Plastics industry
• Woodworking industry
• Consumer goods industry
• Paper industry
• Electronics industry
• Glass industry
• Steel industry
• Aviation industry
• Chemicals industry
• Alternative energies
• Raw materials extraction
2.2 Use for Other than the Intended Purpose
• Not a safety component in accordance with 2006/42/EC (Machinery Directive).
• The product is not suitable for use in potentially explosive atmospheres.
• The product may be used only with accessories supplied or approved by wenglor, or in combination
with approved products. A list of approved accessories and combination products can be found at
www.wenglor.com on the product detail page.
DANGER
Risk of personal injury or property damage in case of use for other than the in-
tended purpose!
Use for other than the intended purpose may lead to hazardous situations.
àObserve instructions regarding use for intended purpose.

2 ‒ For Your Safety | IR2D001 ‒ Inductive Ring Sensor 7
2.3 Personnel Qualifications
• Suitable technical training is a prerequisite.
• In-house electronics training is required.
• Trained personnel who use the product must have (permanent) access to the operating instructions.
DANGER
Risk of personal injury or property damage in case of incorrect initial start-up and
maintenance!
Personal injury and damage to equipment may occur.
àAdequate training and qualification of personnel
2.4 Modification of Products
DANGER
Risk of personal injury or property damage if the product is modified!
Personal injury and damage to equipment may occur. Noncompliance may result in loss of the CE mark
and voiding of the warranty.
àModification of the product is not permitted
2.5 General Safety Precautions
INFORMATION
These instructions are an integral part of the product and must be kept on hand for the entire duration of
its service life.
In the event of possible changes, the current version of the operating instructions can be found at
www.wenglor.com in the product’s separate download area.
Read the operating instructions carefully before using the product.
Protect the sensor against contamination and mechanical influences.
2.6 Approvals and Protection Class
IND. CONT. EQ
72HL / E189727
For use in class 2 circuits

3 ‒ Technical Data | IR2D001 ‒ Inductive Ring Sensor 8
3 Technical Data
3.1 General Data
Technical Data IR2D001
Inductive Data
Inside diameter 10,2 mm
Functional principle dynamic
Smallest recognizable object (Ø) 2 mm*
Correction Factors Stainless Steel V2A/CuZn/Al 1/1/1
Electrical Data
Supply Voltage 10 ... 30 V DC
Stromaufnahme (Ub = 24 V) < 20 mA
Object speed < 50 m/s
Response Time < 300 µs
Ready-state delay < 1 s
Switching Output Voltage Drop 1,5 V
Temperature Range 0 ... 60 °C
Short Circuit Protection yes
Reverse Polarity and Overload Protection yes
Switching Output/Switching Current 100 mA
Interface IO-Link V1.1
Mechanical Data
Connection M8 × 1; 4-pin
Setting Method Potentiometer/IO-Link
Hanger opening/closing cycles max. 100
Degree of Protection IP54
Adjustable Parameters
Output PNP
Push-Pull
NPN
Circiut NO
NC
NC/NO
Pulse extension 200 ms
Other parameters Sensitivity
Error indicator
Frequency switching
Output PNP
NO
Technical Safety Data
MTTFd (EN ISO 13849-1) 1019,99
* Relates to a steel ball

3 ‒ Technical Data | IR2D001 ‒ Inductive Ring Sensor 9
3.2 Housing Dimensions
Dimensions specified in mm (1mm = 0.03937 Inch)
3.3 Control Panel
0b = pulse length adjuster
1c = status display/setup aid
3a = switching status indicator/error indicator
17 = sensitivity adjuster
68 = supply voltage indicator
3.4 Complementary Products
wenglor offers you the right connection and mounting technology as well as other accessories for your
product. You can find this at www.wenglor.com on the product details page at the bottom.
3.5 Scope of Delivery
• Sensor
• Soft binder
• Safety precaution

4 ‒ Transport and Storage | IR2D001 ‒ Inductive Ring Sensor 10
4 Transport and Storage
4.1 Transport
Upon receipt of shipment, the goods must be inspected for damage in transit. In the case of damage,
conditionally accept the package and notify the manufacturer of the damage. Then return the device, mak-
ing reference to damage in transit.
4.2 Storage
The following points must be taken into consideration with regard to storage:
• Do not store the product outdoors.
• Store the product in a dry, dust-free place.
• Protect the product against mechanical impacts.
• Protect the product against exposure to direct sunlight.
NOTICE
Risk of property damage in case of improper storage!
The product may be damaged.
àStorage instructions must be complied with.