AG SPRAY FSBK-5 User manual

Page 1
Model: FSBK-5 (5300976)
(5-Nozzle Boom Assembly)
www.agspray.com
[5004476 (12/22)]
General Information
Thank you for purchasing this product. The purpose of this
manual is to assist you in operating and maintaining your
boom.
If you should have a question or experience a problem with
your Ag Spray Product: Visit our website @ www.agspray.com or
call the Toll free number above. Our technical support
representatives will be happy to help you.
In most cases a customer service rep. can resolve
the problem over the phone.
To obtain prompt, efficient service, always remember to give the
following information....
• Correct Part Description and/or part number
• Model number and Serial Number
Part descriptions and numbers can be obtained from the
illustrated parts list section(s) of this manual.
BAKERSFIELD, CA
COLUMBUS, NE
DOTHAN, AL
877-724-2236
800-274-1025
800-227-4098
FARGO, ND
HOPKINSVILLE, KY
MANKATO, MN
701-280-2862
800-637-7172
507-388-6295
NEWTON, KS
PASCO, WA
TEMPE, AZ
800-394-7662
800-634-2026
877-974-7166
BEFORE RETURNING THIS PRODUCT
FOR ANY REASON, PLEASE CALL
Retain a copy of your receipt for your unit, as it will be re-
quired to validate any warranty service.
Warranted against manufacturer or workmanship defects from
date of purchase with copy of receipt:
Homeowner Usage: One Year
Commercial Usage: 90 Days.
WARNING: Cancer and Reproducve Harm.
www.P65Warnings.ca.gov
WARNING: To reduce the risk of injury, the
user must read and understand the operator’s
manual before using this product.
OWNER’S MANUAL

Page 2
Contents
Technical Specicaons..........................................................2Maintenance ......................................................................4
Assembly Instrucons ............................................................2Winter Storage...................................................................4
Operaon ...............................................................................3Boom Exploded View/Parts List.........................................5
Calibraon .........................................................................3 - 4 Warranty ............................................................................6
Model: FSBK-5 (5300976)
(5-Nozzle Boom Assembly)
Technical Specicaons
• 5-Nozzle Boom Assembly
• 100” Spray Swath
• Break-Away Outer Boom Members
• Check Valve Strainers, 50 Mesh, 5 PSI
• AIXR11002VP, #2 (Yellow) 110° ps
(**) These ps provide excellent chemical and acid resistance with an exceponally long wear life.
110° wide tapered, at spray angle with air inducon technology for beer dri management.
Compact size prevents p damage.
These teejet ps produce large air-lled drops through a venture air aspirator.
This boom weighs approx. 18 Lbs.
Always check the vehicle load rang before using a boom with sprayer, ensuring total weight is acceptable.
Do not exceed the recommended rang.
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~IMPORTANT~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
It is VERY important to test the sprayer, aer aaching any boom with plain water before actual spraying is aempted. This will
enable you to familiarize yourself with the sprayer and check for leaks without the possibility of losing any expensive chemicals.
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~WARNING~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
Read and Understand the Owner’s Manual before using this boom. Test and use in accordance to instrucons.
Read and Follow chemical label instrucons and wear protecve gear when lling, using, cleaning and servicing the
boom.
Exercise Cauon in vehicle handling when towing/hauling a lled sprayer to avoid loss of control or overturning.
Keep Sprayer and Spray materials away from other people, children and pets.
Do Not Turn on Power to the sprayer, unl ready to spray in order to avoid unintenonal spray release.
Do Not Use on steep slopes. A full sprayer could cause loss of control or overturn sprayer and vehicle.
Always operate up and down a slope, never across the face of a slope.
Keep all movement on slopes slow and gradual. Do not make sudden changes in speed, direcons or turning. Do not start or stop
suddenly when going uphill or downhill.
Stop on level ground, set the parking brake and shut o engine before leaving the operator’s posion for any reason.
Keep all parts in good condion and properly installed. Fix damaged or worn parts immediately.
Cauon should be taken when towing and/or using any sprayer. The sprayer combined with the weight distribuon, turning radius
and speed of vehicle can result in damage to vehicle, sprayer and/or boom or severe injury or death, if not used properly.
Improper use or handling of chemicals could result in serious injury or illness, or could cause damage to the environment.
Assembly Instrucons
Remove the parts to the boom assembly from the carton. Refer to the parts list and exploded view drawing to help idenfy all the
components.
• Center the center secon of the boom onto your boom mounts and secure in place with the hardware provided. Be sure that
the outer booms will fold ‘backwards’.
• Aach the nozzle harness assembly to the boom. Start by centering the middle nozzle on the boom.
• Route the boom feeder hose from the boom connecon to the valve on your sprayer (not included), which will supply the
boom assembly. Then clamp in place with a hose clamp.
• Make sure all hose clamps are ght before tesng or spraying for the rst me.
• Your boom should be ready for operaon.
Aer assembling, sprayer will be ready to TEST w/plain water before actual use.

Page 3
Tesng the Sprayer
NOTE: It is VERY important to test the sprayer, aer aaching any boom with plain water before actual spraying is aempted. This
will enable you to familiarize yourself with the sprayer and check for leaks without the possibility of losing any expensive chemi-
cals.
Fill the tank about 1/2 full with plain water. When you are ready to spray, turn the boom valve to the “on” posion. This will start
soluon spraying from the ps of the boom. The pressure will decrease slightly when the boom is spraying. Adjust the pressure by
turning the “ON/OFF” valve lever on the bypass line valve. Make sure your paern is sucient. You may down-pressure the system
by ‘bypassing’ soluon back into the tank. This is achieved by opening the bypass valve. Regulang pressure is done in this manner.
Read the operang instrucons and inially begin spraying by closing the ‘bypass’ valve and opening the boom line valve. This will
enable the air in the line to be eliminated (purged) through all the ps, while building pressure. When everything tests all right (no
leaks and good pressure), add the desired chemicals to the mixture and water combinaon and start your spraying operaon.
Condions of weather and terrain must be considered when seng the sprayer. Do not spray on windy days. Protecve clothing
must be worn in some cases
Be sure to read the chemical label(s) before applicaon!
Operaon
Always ll the tank 1/2 full with water rst and then add the chemical slowly, mixing as you pour the chemical into the tank and
then ll the rest of the way. You may use the bypass in order to mix the chemical and water.
The proper nozzle height should be a minimum of 16 - 18 inches above the object being sprayed. Check the nozzle paern by
spraying water on a concrete surface. Raise the boom to a higher mounng posion to get more spray paern overlap, if desired.
Adjusng Pressure
• When the bypass valve is closed, pressure is at the highest point.
• Opening the valve will decrease pressure.
Calibraon
Chemical labels may show applicaon rates in gallons per acre, gallons per 1000 square feet or gallons per 100 square feet. You will
note that the p chart shows 2 of these rang systems.
Once you know how much you are going to spray, then determine (from the p chart) the spraying pressure (PSI), and the spraying
speed (MPH).
Determining the proper speed of the pulling vehicle can be done by marking o 100, 200 & 300 feet. The speed chart indicates the
number of seconds it takes to travel the distances. Set the throle and with a running start, travel the distances. Adjust the throle
unl you travel the distances in the number of seconds indicated by the speed chart. Once you have reached the throle seng
needed, mark the throle locaon so you can stop and go again, returning to the same speed.
Add water and proper amount of chemical to the tank and drive to the starng place for spraying.
Pressure
(psi)
Capacity
(GPM)
1
MPH
2
MPH
3
MPH
4
MPH
5
MPH
6
MPH
8
MPH
10
MPH
15 .12 35.6 17.8 11.8 8.9 7.1 5.9 4.5 3.6
20 .14 41.6 20.8 13.8 10.4 8.3 6.9 5.2 4.2
30 .17 50.4 25.2 16.8 12.6 10.1 8.4 6.3 5.0
40 .20 59.6 29.8 19.8 14.9 11.9 9.9 7.4 5.9
15 .12 .41 .27 .20 .16
20 .14 .48 .32 .24 .19
30 .17 .58 .39 .29 .23
40 .20 .68 .45 .34 .27
AIXR11002VP Spray Tip Rate Chart (20" Spacing)
Gallons Per
Acre
Based on Water
Gallons Per
1000 Sq. Ft.
Based on Water
100 Ft. 200 Ft. 300 Ft.
1.0 68 sec. 136 205
2.0 34 68 102
3.0 23 45 68
4.0 17 34 51
5.0 14 27 41
6.0 11 23 34
7.0 9.7 19 29
8.0 8.5 17 26
9.0 7.6 15 23
10.0 6.8 14 20
Speed Chart
Time Required in seconds
to travel a distance of
Speed in M.P.H.
(Miles Per Hour)

Page 4
Using the Boom Nozzles
Four things must be considered before spraying with the boom.
 How much chemical must be mixed in the tank.
 Rate of spray (gallons per acre to be sprayed).
 What pressure (p.s.i.) will be used.
 Speed traveled (mph) while spraying.
 Refer to the chemical label to determine your chemical mixture
 See the p chart to determine the pressure to be used. The chart will also show the speed used when spraying.
 Start the pump and open the valve to the boom nozzles.
 Check the spray paern. Usually you can see the coverage beer on a solid concrete surface, such as a driveway.
 Raise or lower the nozzles so that you will have a good coverage paern. Generally the proper height will be about 18 inches
from the object(s) being sprayed.
Maintenance During/Aer Spraying
Periodically check the strainer on the sprayer and clean the screen on your intake line.
If sprayer becomes clogged during use, disconnue use immediately. DO NOT aempt to service while chemicals are in the sprayer
and power is connected.
Proper care and maintenance will prolong the life of your sprayer.
Aer use, drain the tank and store or dispose of chemical properly. Fill the sprayer half way with clean water. Start the pump and
allow the water to pump through the enre plumbing system and nozzles. Drain and then rell half full, add the recommended
amount of a good quality tank cleaner, such as FIMCO Tank Neutralizer and Cleaner. (If no tank cleaner is available, you may
substute dish soap for this step, about 1-2 oz. per gallon). But a neutralizer/cleaner should be used to thoroughly clean the
system. Turn pump on and circulate through system for 15 minutes and then spray out through boom and handgun nozzles. Rell
sprayer half way with clean water and repeat. Follow the chemical manufacturer’s disposal instrucons of all wash or rinsing
water.
Remove the ps and screens from the nozzle assemblies. Wash these items out thoroughly. Blow the orice clean and dry. If the
orice remains clogged, clean it with a ne bristle (NOT WIRE) brush or with a toothpick. Do not damage the orice. Water rinse
and dry the ps before storing.
WARNING: Some chemicals will damage the pump valves if allowed to soak untreated for a length of me! ALWAYS ush the
pump as instructed aer each use. DO NOT allow chemicals to sit in the pump for extended mes of idleness. Follow the chemical
manufacturer’s instrucons on disposal of all waste water from the sprayer.
CAUTION: Never use a metal object or other sharp item for cleaning a nozzle p. It is beer to use a nozzle brush (NOT wire brush)
or compressed air for p cleaning.
Winter Storage
It is essenal that you winterize your sprayer to avoid damage and to allow for opmal performance. The winterizaon process
should be undertaken before freezing condions and/or aer each season of use.
Before storing your sprayer for winter or long term storage, thoroughly clean and drain it as much as possible. Then pour enough
anfreeze into the tank so that when the pump is turned on you can pump the anfreeze throughout the enre plumbing system,
including the bypass. Make sure to operate the boom and handgun unl you see uid spraying from the nozzles. Leave any
remaining anfreeze in the tank. Before your next usage, rinse the anfreeze from the sprayer with clean water.
It is nearly impossible to drain all of the water from the sprayer and any trapped water can freeze in cold weather and damage
parts of the sprayer. Pumping the anfreeze through the system will displace the water and help prevent this damage.
1. Verify that the tank is empty and rinsed out. Pour 1-2 gallons of anfreeze into the tank.
A. 12-Volt Pump, use pink RV Anfreeze through the system. This will keep internal parts lubricated, protect
against corrosion and keep the unit from freezing.
Note: RV anfreeze is non-toxic and biodegradable and generally safer for the environment than automove
anfreeze.
B. Roller Pump, use a soluon of automove anfreeze (containing a rust inhibitor) through the enre plumbing
system.
2. Engage the pump and spray with the boom and spray gun (if applicable). Make sure that the anfreeze has been pumped
through the enre system, including all spray nozzles.
3. Before spraying in the spring, it is recommended to ush the sprayer with fresh water to cleanse it of the anfreeze and any
other buildup. It would also be benecial to do a thorough inspecon of all sprayer components before spraying.
Removing from storage: drain the anfreeze. Fill the tank with fresh water and run through the system. Dispose of anfreeze and
ush water properly.

Page 5
Exploded View/Parts List:
FSBK-5 (5300976)
1/2” to 3/8” Conversion Kit (#5277926)
If your exisng sprayer has a 1/2” I.D. hose supplying your original boom and you now
have a boom with 3/8” I.D. hose, this conversion kit allows you to easily convert your sup-
ply line to t onto the 3/8” I.D. hose of your new boom.
Slip the hose mender’s 1/2” barb (larger side) into your exisng 1/2” feeder hose and clamp in place
with (exisng) original hose clamp. Slip the (included) 3/8” hose (5-1/2” long) onto the 3/8” barb of the
hose mender and clamp in place with one of the supplied hose clamps.
Now aach the open end of the hose onto the ng on your boom which accepts the feeder line hose. Make sure
you place the hose clamp onto that hose prior to aaching it to your boom.
Opposite side has typical hardware setup
See Hinge Detail
ELL TEE CROSS
Hinge Detail
Clamp
(Bag of 5)
5277729

Page 6
Warranty
LIMITED WARRANTY FOR NEW AG SPRAY EQUIPMENT
WHO MAY USE THIS LIMITED WARRANTY. This limited warranty (the “Limited Warranty”) is provided by Ag Spray Equipment to the original pur-
chaser (“you”) of the Equipment (as dened below) from Ag Spray Equipment or one of Ag Spray Equipment’s authorized dealers. This Limited
Warranty does not apply to any subsequent owner or other transferee of the Equipment. THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL
RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
WHAT THIS LIMITED WARRANTY COVERS AND FOR HOW LONG. Ag Spray Equipment warrants that any new Equipment will be free from defects
in material and workmanship for a period of one (1) year aer delivery of the Equipment to you (the “Warranty Period”). The Warranty Period is
not extended if Ag Spray Equipment repairs or replaces the Equipment.
WHAT IS NOT COVERED BY THIS LIMITED WARRANTY. This Limited Warranty does not apply to: (1) used Equipment; (2) any Equipment that has
been altered, changed, repaired or treated since its delivery to you, other than by Ag Spray Equipment or its authorized dealers; (3) damage or
depreciaon due to normal wear and tear; (4) defects or damage due to failure to follow Ag Spray Equipment’s operator’s manual, specicaons
or other wrien instrucons, or improper storage, operaon, maintenance, applicaon or installaon of parts; (5) defects or damage due to mis-
use, accident or neglect, “acts of God” or other events beyond Ag Spray Equipment’s reasonable control; (6) accessories, aachments, tools or
parts that were not manufactured by Ag Spray Equipment, whether or not sold or operated with the Equipment; or (7) rubber parts, such as res,
hoses and grommets.
HOW TO OBTAIN WARRANTY SERVICE. To obtain warranty service under this Limited Warranty, you must (1) provide wrien noce to Ag Spray
Equipment of the defect during the Warranty Period and within thirty (30) days aer the defect becomes apparent or the repair becomes neces-
sary, at the following address: Ag Spray Equipment, 800 Stevens Port Drive, Suite DD836, Dakota Dunes,SD 57049; and (2) make the Equipment
available to Ag Spray Equipment or an authorized dealer within a reasonable period of me. For more informaon about this Limited Warranty,
please call: 800-274-1025 or your local Ag Spray locaon.
WHAT REMEDIES ARE AVAILABLE UNDER THIS LIMITED WARRANTY. If the condions set forth above are fullled and the Equipment or any part
thereof is found to be defecve, Ag Spray Equipment shall, at its own cost, and at its opon, either repair or replace the defecve Equipment or
part. Ag Spray Equipment will pay for shipping and handling fees to return the repaired or replacement Equipment or part to you.
LIMITATION OF IMPLIED WARRANTIES AND OTHER REMEDIES. THE REMEDIES DESCRIBED ABOVE ARE YOUR SOLE AND EXCLUSIVE REMEDIES,
AND AG SPRAY EQUIPMENT’S SOLE LIABILITY, FOR ANY BREACH OF THIS LIMITED WARRANTY. TO THE EXTENT APPLICABLE, ANY IMPLIED WAR-
RANTIES, INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE,
SHALL BE LIMITED IN DURATION TO THE WARRANTY PERIOD, AND THE REMEDIES AVAILABLE FOR BREACH THEREOF SHALL BE LIMITED TO THE
REMEDIES AVAILABLE UNDER THIS EXPRESS LIMITED WARRANTY. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WAR-
RANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. IN NO EVENT SHALL AG SPRAY EQUIPMENT’S LIABILITY UNDER THIS LIMITED
WARRANTY EXCEED THE ACTUAL AMOUNT PAID BY YOU FOR THE DEFECTIVE EQUIPMENT, NOR SHALL AG SPRAY EQUIPMENT BE LIABLE, UNDER
ANY CIRCUMSTANCES, FOR ANY CONSEQUENTIAL, INCIDENTAL, SPECIAL OR PUNITIVE DAMAGES OR LOSSES, WHETHER DIRECT OR INDIRECT.
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR
EXCLUSION MAY NOT APPLY TO YOU.