Agilent Technologies TS-5410 Operating instructions

Agilent Technologies
Agilent TS-5410
Compact Functional Test System
Site Preparation and Installation Guide

Notices
© Agilent Technologies, Inc. 2003, 2004
No part of this manual may be reproduced
in any form or by any means (including
electronic storage and retrieval or transla-
tion into a foreign language) without prior
agreement and written consent from Agi-
lent Technologies, Inc. as governed by
United States and international copyright
laws.
Manual Part Number
E2230-90010
Edition
Edition 2, June 2004
Printed in USA
Agilent Technologies, Inc.
1601 California Street
Palo Alto, CA 94304 USA
Warranty
The material contained in this docu-
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ject to being changed, without notice,
in future editions. Further, to the max-
imum extent permitted by applicable
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regard to this manual and any infor-
mation contained herein, including
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The hardware and/or software described in
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a U.S. Government prime contract or sub-
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computer software” as defined in FAR
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Limited Rights as defined in FAR 52.227-14
(June 1987) or DFAR 252.227-7015 (b)(2)
(November 1995), as applicable in any
technical data.
Safety Notices
A CAUTION notice denotes a haz-
ard. It calls attention to an operat-
ing procedure, practice, or the like
that, if not correctly performed or
adhered to, could result in damage
to the product or loss of important
data. Do not proceed beyond a
CAUTION notice until the indicated
conditions are fully understood and
met.
A WARNING notice denotes a
hazard. It calls attention to an
operating procedure, practice, or
the like that, if not correctly per-
formed or adhered to, could result
in personal injury or death. Do not
proceed beyond a WARNING
notice until the indicated condi-
tions are fully understood and met.

Safety and Support Information 3
Safety Summary
The following general safety
precautions must be observed
during all phases of operation of
this system. Failure to comply
with these precautions or with
specific warnings elsewhere in
this manual violates safety
standards of design,
manufacture, and intended use
of the system. Agilent
Technologies, Inc. assumes no
liability for the customer's
failure to comply with these
requirements.
General
This product is provided with a
protective earth terminal. The
protective features of this
product may be impaired if it is
used in a manner not specified
in the operation instructions.
WARNING: DO NOT OPERATE
IN AN EXPLOSIVE ATMOSPHERE
Do not operate the system in the
presence of flammable gases or
flames.
If the equipment in this system
is used in a manner not
specified by Agilent
Technologies, the protection
provided by the equipment may
be impaired.
Cleaning Instructions
Clean the system cabinet using a
soft cloth dampened in water.
WARNING: DO NOT REMOVE
ANY SYSTEM COVER
Operating personnel must not
remove system covers. Component
replacement and internal
adjustments must be made only by
qualified service personnel.
Equipment that appears damaged or
defective should be made
inoperative and secured against
unintended operation until they can
be repaired by qualified service
personnel.
Environmental Conditions
Unless otherwise noted in the
specifications, this system is
intended for indoor use in an
installation category II,
pollution degree 2 environment.
It is designed to operate at a
maximum relative humidity of
80% and at altitudes of up to
2000 meters. Refer to the
specifications tables for the ac
mains voltage requirements and
ambient operating temperature
range.
Before applying power
Verify that all safety precautions
are taken. Note the external
markings described in “Safety
Symbols and Regulatory
Markings” on page 4.

4 Safety and Support Information
Ground the System
To minimize shock hazard, the
system chassis must have a
hard-wired connection to an
electrical protective earth
ground. The system must also be
connected to the ac power mains
through a power cable that
includes a protective earth
conductor. The power cable
ground wire must be connected
to an electrical ground (safety
ground) at the power outlet. Any
interruption of the protective
grounding will cause a potential
shock hazard that could result in
personal injury.
Fuses
Use only fuses with the required
rated current, voltage, and
specified type (normal blow,
time delay). Do not use repaired
fuses or short-circuited fuse
holders. To do so could cause a
shock or fire hazard.
Operator Safety Information
MODULE CONNECTORS AND
TEST SIGNAL CABLES
CONNECTED TO THEM
CANNOT BE OPERATOR
ACCESSIBLE: Cables and
connectors are considered
inaccessible if a tool (e.g.,
screwdriver, wrench, socket,
etc.) or a key (equipment in a
locked cabinet) is required to
gain access to them.
Additionally, the operator
cannot have access to a
conductive surface connected to
any cable conductor (High, Low
or Guard).
ASSURE THE EQUIPMENT
UNDER TEST HAS
ADEQUATE INSULATION
BETWEEN THE CABLE
CONNECTIONS AND ANY
OPERATOR-ACCESSIBLE
PARTS (DOORS, COVERS,
PANELS, SHIELDS, CASES,
CABINETS, ETC.): Verify there
are multiple and sufficient
protective means (rated for the
voltages you are applying) to
assure the operator will NOT
come into contact with any
energized conductor even if one
of the protective means fails to
work as intended. For example,
the inner side of a case, cabinet,
door, cover or panel can be
covered with an insulating
material as well as routing the
test cables to the module’s front
panel connectors through
non-conductive, flexible conduit
such as that used in electrical
power distribution.
Safety Symbols and
Regulatory Markings
Symbols and markings on the
system, in manuals and on
instruments alert you to
potential risks, provide
information about conditions,
and comply with international
regulations. Table 1 defines the
symbols and markings you may
encounter.

Safety and Support Information 5
Tabl e 1 Safety Symbols and Markings
Safety symbols
Warning: risk of electric shock.
Caution: refer to accompanying documents.
Alternating current.
Both direct and alternating current.
Earth (ground) terminal
Protective earth (ground) terminal
Frame or chassis terminal
Terminal is at earth potential. Used for measurement and control
circuits designed to be operated with one terminal at earth potential.
Switch setting indicator. O = Off, | = On.
Standby (supply); units with this symbol are not completely
disconnected from ac mains when this switch is off. To completely
disconnect the unit from ac mains, either disconnect the power cord, or
have a qualified electrician install an external switch.
Regulatory Markings
The CE mark is a registered trademark of the European Community.
The CSA mark is a registered trademark of the Canadian Standards
Association.
The C-tick mark is a registered trademark of the Spectrum Management
Agency of Australia. This signifies compliance with the Australian EMC
Framework regulations under the terms of the Radio Communications
Act of 1992.
ISM 1-A This text indicates that the product is an Industrial Scientific and
Medical Group 1 Class A product (CISPR 11, Clause 4).
N10149

6 Safety and Support Information
Service and Support
Any adjustment, maintenance,
or repair of this product must be
performed by qualified
personnel. Contact your
customer engineer through your
local Agilent Technologies
Service Center.
Agilent on the Web
You can find information about
technical and professional
services, product support, and
equipment repair and service on
the Web:
http://www.agilent.com
Click the link to Te st &
Measurement. Select your
country from the drop-down
menus. The Web page that
appears next has contact
information specific for your
country.
Agilent by Phone
If you do not have access to the
Internet, call one of the numbers
in Table 2.
Tabl e 2 Agilent Call Centers and Regional Headquarters
United States and Canada: Test and Measurement Call Center
[phone] (toll-free in US)
Europe: (41 22) 780 8111
Japan: Measurement Assistance Center
(81) 0426 56 7832
Latin America: 305 269 7548
Asia-Pacific: (85 22) 599 7777

7
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8

Contents
Contents 9
Chapter 1
Site Preparation ..........................................................................................................11
System Intended Use ..................................................................................................11
Rack Layout................................................................................................................12
Ramp Requirements ......................................................................................13
Hallway and Door Width Requirements .......................................................13
If the system cannot be moved in the crate ...................................................13
System Requirements .................................................................................................14
Environmental Requirements .....................................................................................15
Corrosive Contaminants ...............................................................................15
Particulate Contaminants ..............................................................................15
Viscid Contaminants ..................................................................................... 15
Cooling Requirements .................................................................................16
The Site Plan Drawing................................................................................................17
AC Power Requirements ............................................................................................18
Important Information: .................................................................................18
Alternate Disconnect Recommendation .....................................................................19
Optional Emergency Disconnect Switch Recommendation .........................19
Chapter 2
Test System Installation ..............................................................................................21
Grounding and Connecting Power to the System.......................................................22
PC and Peripheral Connections ..................................................................................25
Power Strip Breakers ..................................................................................................27
Fixture and UUT Connections....................................................................................27
Getting Started............................................................................................................28
Making a Back Up System Image ..............................................................................28
Index ................................................................................................................................29

10 Contents

Site Preparation 11Chapter 1
Chapter 1
Site Preparation
This chapter describes how to prepare your site for installation of the Agilent
E22xxA Automotive Functional Test System. Site preparation information
includes:
•System Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11
•Rack Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 12
•System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 14
•Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . page 15
•The Site Plan Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17
•AC Power Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18
•Alternate Disconnect Recommendation . . . . . . . . . . . . . . . . page 19
System Intended Use
AgilentE22xxAsystemsare designedtofit undera manufacturingconveyor
system, if necessary. The systems can handle 5 to 50 test points through the
Test System Interface (Express Connect). Typical applications for E22xxA
systemsinclude testingof smart sensors andECMs forremote keyless entry,
climate control, sunroof and windows.

12 Site Preparation Chapter 1
Rack Layout
Figure 1-1 shows the system rack layout and rack dimensions.
Figure 1-1. E22xxA Rack Layout
3499A Switch Unit
Load Box, Other
Mass
Connect
5
10
DCV
0.74 m
0.6 m 0.75 m
0.06 m
DC Fan Assy
FRONT
REAR
PC
PC Interconnect
AC Power
Mass Connect
AC Power
34401A DMM &
53131A Counter
33220A Arb &
Other
3499A/B Switch/
Control Mainframe
66XXA PS
DC Fan Assembly
Serial
SerialSerial
12V
DC 24V DC
33220A ARB/FG
34401A DVM 53131A
66XXA DC Pwr Supply
Industrial PC
0.04 m

Site Preparation 13Chapter 1
*The approximate weight of a fully-loaded system is 112 kilograms (248 pounds) excluding the
pallet and shipping crate. The pallet and shipping crate, together, weigh approximately 90
kilograms (200 pounds).
Moving Access
Requirements The system is shipped from the factory on one pallet in a plywood shipping
crate. The pallet may be too large to move directly to your system's
destination.
Ramp Requirements The rack has casters and will negotiate ramps with inclines up to 8 percent
before the leveling feet drag at the ramp transition.
Hallway and Door Width
Requirements Make sure that all doors, elevators and passageways leading to the system’s
final location are large enough to allow passage of the crated system. The
crated system requires the use of a floor jack or fork lift to engage the pallet
and lift the crated system. The dimensions of the system crate including
pallet are 41 inches W x 42.5 inches L x 53.25 inches H.
If the system cannot be
moved in the crate Remove the system from the pallet in the receiving area and push it on the
rack casters to the final destination if obstacles or lack of space restrict
moving the crated system.
Note The rack casters can only transition very small floor level changes or gaps.
An uncrating document (Agilent part number E2230-90025) is attached to
the outside of the crate and describes how to uncrate the system.
Table 1-1. E22xxA Functional Test System Rack Specifications
Size Dimension Height Width Depth EIA
0.75m Exterior 740mm (29.1in) 600mm (23.6in) Outside of rack: 750mm (29.5in)
Including Express Connect, PC and
Power Supply overhangs: 850mm
(33.46in)
15 RU

14 Site Preparation Chapter 1
System Requirements
This section provides additional specifications for installing the Agilent
E22xxA Test System. This information will be useful for initial site
preparation, as well as for later reference if it becomes necessary to move the
system to a different location.
Anti-Static
Precautions Static electricity is destructive to your production process and your Agilent
E22xxA Test System. Careless handling and poor site planning can cause
system reliability problems and reduce your product yield. The system may
not be as easily damaged as the modules you will be testing, but good
anti-static planning will help ensure high reliability.
Caution The system test rack is secured to the pallet of the shipping
crate and wrapped with a plastic wrap. Do not move the crate or
the test rack and pallet to a static sensitive area until you have
removed the plastic wrap from the test rack.
While not an exhaustive list of anti-static precautions, here are some
suggestions to consider as you plan your system area:
Table 1-2. Suggested Anti-static Solutions for Site Planning.
Precaution Suggested Solution
Anti-static flooring Plan to use an anti-static floor covering or
mats.
Grounding straps Plan for foot straps in conjunction with
anti-static flooring and wrist straps for
system operators.
Anti-static UUT storage Plan for anti-static tote bins for your
units-under-test and storage for anti-static
bags.
Anti-static hardware Consider the use of any devices that will
help you maintain a static-free
environment. Examples are wrist strap
testers and ion generators.

Site Preparation 15Chapter 1
Environmental Requirements
The air quality, temperature and humidity requirements for the system are
described below.
Air Quality As a rule, good air quality is as important for the reliability of your test
system as it is for your production process. The presence of airborne
contaminants at the site will contribute to system degradation, resulting in
lower reliability and higher operating costs. Three types of airborne
contaminants are discussed below.
Corrosive Contaminants Corrosion is a complex form of material deterioration or destruction by
chemical or electrochemical reaction. The presence of corrosive
contaminants (gases) in the atmosphere is very common in industrial
environments. If ignored, corrosion can eventually degrade system
performance by its effects on high-impedance circuits and low-impedance
interfaces. It can also deteriorate most plastics including software storage
media. The effects of corrosive contaminants are usually accelerated at high
humidities or high temperatures.
Corrosives generally cannot be filtered out of the air by normal filtration
methods, and the techniques that must be used for their removal are complex
and costly. If the source of corrosive contaminants cannot be eliminated, the
system should be installed in an enclosed environment with a fresh air
supply at positive pressure.
Particulate
Contaminants Particulate contaminants (hard particles) consist of smoke, dust, hair, lint,
fibers and miscellaneous organic and inorganic materials. The presence of
thesecontaminantsin theaircancausesystemdegradation,especiallywhere
disk drives, test fixtures, and low-impedance interfaces are concerned.
Particulate contaminants can be filtered from the air, and appropriate filters
should be included with any air conditioning installation. Also consider
installing “No Smoking” signs in the area. Tobacco smoke is a well-known
factor in fixture contact contamination. It causes false failures leading to
unnecessary device under test/test system repairs, and higher production
costs.
Viscid Contaminants Viscid contaminants are oily or sticky airborne substances that can be
deposited on the system's electronic and mechanical parts. Besides
contributing directly to system degradation, viscid contaminantscollectand
hold particulate contaminants and make cleaning very difficult. Viscid
contaminants can be removed from the air by filtration, but it is preferred
that the source of viscid contaminates be identified and the contaminates be
eliminated at their source.

16 Site Preparation Chapter 1
Temperature
Requirements The Agilent E22xxA Test System is designed to operate in the range from
5° C to 40° C (41° F to 104° F).
Cooling Requirements As an option to the system, the system rack can be equipped with three
extractor fanswhich draw air throughthe rack andexhaust itthrough thetop
rear ofthe rack. With the rack side panels and top installed, the fans must be
operational to prevent excessive heat rise inside the rack.
Caution As a convenience, the switch marked ‘Fan Switch Only’ can be
switched off during maintenance when the rack side panels and
top are removed. To prevent equipment damage from
overheating, the fans should be turned on at all other times
when the rack side panels and top are in place.
Humidity
Requirements The test system is designed to operate in the range from 5 percent to 80
percent relative humidity (non-condensing).
If the system is subjected to condensation, as when moved from a cold
loading dock into a warm (and damper) environment,allow at least 24 hours
for the system to dissipate the condensation before powering up.
Pollution Degree Degree 2 (IEC 664) (Indoor use only)
Maximum Altitude 2000 meters

Site Preparation 17Chapter 1
The Site Plan Drawing
A system plan drawing should be used for all aspects of the site preparation.
A complete drawing should detail power availability, LAN availability and
system placement with respect to other equipment. It can also serve to verify
physical access for operators and maintenance personnel.
Figure 1-2 shows a typical layout for a typical Agilent E22xxA Automotive
Functional Test System. If the operator will be positioned in front of the
system, allow 1 meter (3.3 feet) of space in front of the system. You should
allow 1 meter (3.3 feet) of space behind the system for service. The 0.75
meter rack is designed to fit under many production lines.
Figure 1-2. Typical test system layout (overhead view)
1000 mm
(39.4 in.) 1000 mm
(39.4 in.)
600.0mm
(23.6 in.)
Agilent Technologies
Automotive Functional
Test System
(Top View)
Instrument and Service
Access Area
Operator Area*
850 mm
(includes Express
Connect)
(33.46 in.)
*For example purposes only. The operator does not have to be positioned in front of the system.
Rack height is 740 mm (29.1 in.)

18 Site Preparation Chapter 1
AC Power Requirements
Agilent E22xxA Automotive Functional Test Systems are equipped with a
Filtered Power Strip that distributes AC Mains power to the various system
equipment. Figure 2-3 shows the location of the Filtered Power Strip. The
standard system is configured for 230-240 VAC, single-phase, 50/60 Hz.
The system can be configured for other single-phase voltages by contacting
Agilent service personnel. Some instrumentation within the system must be
reconfigured. The possible voltage ranges and currents are as follows:
•100 VAC, 8 A,
•110 - 120 VAC, 8 A,
•200 - 220 VAC, 4 A,
•230 - 240 VAC, 4 A.
System Power
Recommendations The system is to be supplied from a dedicated 15/16 Amp single-phase
service at the voltage for which the system is configured.The system is
delivered with a mating power connector for the system appliance inlet.
A customer supplied power cord must meet the requirements of the country
where the system is installed.
A supplemental Protective Earth ground wireis required forleakage current.
Caution Verify the AC source and that service conductors are sized
correctly before connecting the system.
Important Information: •Conventional 50/60-hertz current probes will not make accurate input
current measurements of the system’s power supplies due to the
harmonics on the currents. A current measuring instrument needs a
bandwidth that is above 10 kHz. Improper instruments may yield
results that are 50 percent less than actual.

Site Preparation 19Chapter 1
Alternate Disconnect Recommendation
The ON/OFF switch on the front of the system DOES NOT remove power
from the rack.
Mains Disconnect A mains disconnect for emergency purposes can be as simple as unplugging
the power cord from the power source receptacle. The receptacle and power
cord plugmust be easily accessible to usethis method for emergency power
shut-down. Use the optional emergency disconnect switch described below
if you require an emergency power off feature.
Optional Emergency
Disconnect Switch
Recommendation
Emergency power off (EMO) capability is not provided with the Filtered
Power Strip. An external mains disconnect switch or breaker should be
installed adjacent to the equipment for easy access. Usual mounting is an
approved enclosure on a floor-mounted pedestal. If an external emergency
off (EMO) is required, it should be installed by a qualified electrician and
comply with the following:
•Rated for the maximum system amperage (15/16 Amp).
•Approved for use in building installations in your locality.
•Marked "Emergency OFF" or the equivalent in your local language.
•"Off" position clearly marked.
•Capable of locking in the "Off" position, but not in the "On" position.
•Capable of opening all phases and neutral conductors, but not the
safety grounding conductor.

20 Site Preparation Chapter 1