Agrisem DISC-O-MULCH 10m User manual

1
USER MANUAL
AGRISEM INTERNATIONAL - 535 Rue Pierre Levasseur CS 60263
–
44158 ANCENIS CEDEX
Tel.: +33 (0)2 51 14 14 40
–
Fax: +33 (0)2 40 96 32 36
NOTT-E-700 01/07/2016
Return the warranty certificate within
15 days together with a copy of the
invoice (without these documents the
warranty procedure cannot be
implemented).
DISC-O-MULCH
10/12m
Original Manual

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FOREWORD
This manual is provided with your machine to enable you to make optimum use of your equipment, in
particular under safe working conditions.
All owners are reminded that the manual is an essential accessory which must remain with the
machine at all times, and that in the event of resale, article 1615 of the Civil Code requires that as
such it must be handed over to the new owner.
You are also reminded that as the manual is essential to the machine, all owners must undertake to
leave it physically available with the machine for all users to consult.

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AGRISEM INTERNATIONAL - 535 Rue Pierre Levasseur CS 60263
–
44158 ANCENIS CEDEX
Tel.: +33 (0)2 51 14 14 40
–
Fax: +33 (0)2 40 96 32 36

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DECLARATION OF COMPLIANCE
WITH THE "MACHINERY" DIRECTIVE
The manufacturer referred to above certifies that the new equipment described below:
DISC-O-MULCH
Complies with the provisions of the amended "Machinery" directive (Directive 2006/42/CE) and with
the applicable national legislation.
ANCENIS,
21 May 2013
Michal Guzowski
Chief Executive Officer

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Identification of the machine
On receipt of the machine, please enter the corresponding information below:
Type of machine: .................................................................................
Serial number:......................................................................................
Year of manufacture: ...........................................................................
Date of first use:...................................................................................
Accessories:.........................................................................................
.............................................................................................................
....................................................................................................................................
Name of the Dealer:.............................................................................
Address:...............................................................................................
.............................................................................................................
.............................................................................................................
Telephone number:..............................................................................
AGRISEM INTERNATIONAL
535 Rue Pierre Levasseur CS 60263
–
44158 ANCENIS CEDEX
Tel.: +33 (0)2 51 14 14 40
–
Fax: +33 (0)2 40 96 32 36
This document should be kept inside this user manual

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CONTENTS
1.
INTRODUCTION............................................................................................................................ 11
2.
WARRANTY CONDITIONS........................................................................................................... 12
2.1.
EXCLUSIVE LIABILITY CLAUSE.......................................................................................... 15
2.2.
COMPLIANT USE OF THE MACHINE ................................................................................. 16
2.3.
SAFETY INSTRUCTIONS..................................................................................................... 17
2.3.1.
Safety instructions ......................................................................................................... 17
2.3.1.1.
Introduction................................................................................................................ 17
2.3.1.2.
Instructions to be followed before using the machine ...............................................18
2.3.1.3.
Instructions to be followed for hitching and unhitching..............................................19
2.3.1.4.
Instructions to be followed before using the machine ...............................................20
2.3.1.5.
Instructions to be followed before carrying out any operations on the machine....... 22
2.3.1.6.
Instructions regarding installation.............................................................................. 23
2.3.1.7.
Instructions regarding the hydraulic system.............................................................. 24
2.3.1.8.
Instructions relating to the braking system................................................................ 24
2.3.1.9.
Instructions specific to AGRISEM seeders................................................................25
2.3.1.10.
Instructions relating to safety systems with spring assemblies.............................26
2.3.1.11.
Instructions relating to transmission shafts with universal joints........................... 26
2.3.1.12.
Instructions relating to loading and transport ........................................................26
2.3.1.13.
The user's workstation........................................................................................... 26
2.3.1.14.
Noise data.............................................................................................................. 26
2.3.2.
Safety symbols on the machine.....................................................................................27
3.
TECHNICAL INSTRUCTIONS....................................................................................................... 28
3.1.
DISC-O-MULCH SETTINGS / USE....................................................................................... 28
3.1.1.
Technical characteristics ............................................................................................... 28
3.1.2.
Hitching – Unhitching..................................................................................................... 29
3.1.2.1.
Tractor-mounted machine ......................................................................................... 29
3.1.2.2.
Trailed machine......................................................................................................... 30
3.1.3.
Folding and unfolding the extensions............................................................................33
3.1.4.
Unfolding into the Work Position ................................................................................... 34
3.1.5.
Folding into the Transport Position................................................................................35
4.
Air Brake Coupling Procedure........................................................................................................ 35
4.1.
When Coupling...................................................................................................................... 35
4.1.1.
When De-coupling......................................................................................................... 35
4.1.2.
When driving on the road ..............................................................................................36
4.2.
Parking the machine..............................................................................................................36
4.2.1.
If the machine is to be left in the unfolded position .......................................................36
4.2.2.
If the machine is to be left in the folded position ...........................................................36
4.3.
Out-Rigger Wheels................................................................................................................ 36
4.4.
Work Settings ........................................................................................................................ 37
4.5.
Transport wheel adjustment.................................................................................................. 37
4.5.1.
Adjusting the Transport Wheel Height........................................................................... 37
4.5.2.
Adjusting the working depth using the roller.................................................................. 38
4.5.2.1.
Adjusting the side deflectors on mounted and semi-mounted Disc-O-Mulch GOLD
machines 41
4.5.2.2.
Adjusting the border spreading disk.......................................................................... 41
4.5.3.
OPERATING RECOMMENDATIONS........................................................................... 42
4.6.
SERVICING - MAINTENANCE ............................................................................................. 43
4.6.1.
Servicing frequency....................................................................................................... 43
4.6.2.
Storage .......................................................................................................................... 43
4.6.3.
Cleaning......................................................................................................................... 44
4.6.4.
Lubrication ..................................................................................................................... 44
4.6.5.
Greasing ........................................................................................................................ 45
4.6.6.
Maintenance .................................................................................................................. 45
4.6.7.
Disks.............................................................................................................................. 47
4.6.8.
Lighting system.............................................................................................................. 48

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1. INTRODUCTION
The warranty certificate MUST be returned within 15 days of delivery of the machine to the final
user.
You have just taken ownership of your AGRISEM machine. It has been designed to give complete
satisfaction.
The equipment has been carefully designed using the latest technological solutions to reduce usage
costs.
However, for the best and most profitable use of your AGRISEM machine, please read this manual
carefully before starting it up and strictly follow the instructions. In particular, follow the instructions for
adjusting and servicing the machine, as well as the safety precautions, very carefully.
Please contact our distributor for any information or advice.
The instructions in this user manual must be read and applied by any persons who will be carrying out
work on or with the machine, in particular:
-Use of the machine (including preparation, repairs required during work and maintenance).
-Maintenance (servicing and inspection).
-Transport.
AGRISEM INTERNATIONAL cannot be held liable for personal injury or damage to equipment and
malfunctions resulting from failure to comply with the instructions given by the manufacturer in this
manual.
This user manual is an integral part of the machine and must always be kept with the machine,
especially in the event of resale.
AGRISEM INTERNATIONAL is constantly seeking to improve its products and reserves the right to
modify or improve its products with no obligation to apply these modifications or improvements to
products already on the market.
The instructions in this manual are not exhaustive and cannot cover all eventualities. The user must
comply with the applicable legislation, in particular with regard to safety, ensure that the rules of safety
and caution dictated by the situation are applied, use common sense and adapt the use of the
machine to the circumstances.
It is the Purchaser’s responsibility to check that the AGRISEM machine complies with the legislation
and regulations applicable to its final destination.

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2. WARRANTY CONDITIONS
The warranty conditions applicable to machines fitted exclusively with genuine spare parts from
AGRISEM INTERNATIONAL are as follows:
DURATION
•If a defect is observed on a structural part within a period of 12 months as from the date of
delivery of the machine, and if this defect is due to faulty raw materials, or its manufacture at the
factory. The parts alleged to be faulty must be returned to the Company's address for an expert
inspection.
The following shall be considered to constitute proof of the date of delivery of the equipment:
-the date of the delivery slip and the purchaser’s invoice.
-the return of the warranty certificate within 15 days (with the dealer's and purchaser’s stamp
and signature) following delivery of the equipment.
MACHINES AND PARTS CONCERNED
•For the purposes of this warranty, the term “Machine” is exclusively used to designate machines
and parts manufactured by AGRISEM INTERNATIONAL. (It does not include external
components, in particular tyres, hydraulic hoses, etc. even though these parts are also supplied by
the Company)
•The warranty is void if any modifications have been made to the machine without
the formal agreement of AGRISEM INTERNATIONAL or if parts other than those
manufactured by the Company have been fitted (e.g. counterfeit wear parts).
EXTENT OF THE WARRANTY
•The warranty is limited to the reimbursement or repair of parts recognised as faulty with regard to
their raw materials or machining, in our factories by our Technical Departments.
•Any costs linked to the dismantling and replacement of the faulty part are not covered by the
warranty. The cost of transporting machines or machine parts to the place of repair and their
return to their owner is not covered either.
•Wear parts are not covered by the warranty.
PRECONDITIONS
The machine must be maintained and used in accordance with the instructions in this User Manual.
All of the safety measures described in the User Manual and in the manuals of any additional
equipment must be complied with.
All of the protection and safety devices and hazardous parts (e.g. shock absorbers) must be regularly
inspected and replaced if necessary.
The warranty is only valid if the customer has met the contract's general obligations, in particular the
payment conditions.

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WARRANTY EXCLUSIONS
The warranty does not of course apply to:
-Faults due to normal wear, incorrect use, lack of maintenance, inadequate monitoring or
negligence.
-If the machine is damaged by an accident or develops a fault due to being used for purposes
other than those specified by AGRISEM.
-In the event of non-compliant use of the machine. Please consult chapter 3 with regard to this
point: Compliant use of the machine.
-If the manufacturer's instructions and requirements given in this manual are not complied with,
particularly those regarding safety, assembly, use, operation and servicing.
-In the event of improper handling on the part of the user.
-Causes due to the presence of foreign bodies.
-In the event of damage due to the machine being combined with other machines or
instruments without the prior written agreement of AGRISEM, and/or without complying with
the instructions given by the manufacturers of the tractor and other instruments or machines.
-If the machine is used with protection and safety devices that are incorrectly fitted or not
working.
-If the machine has been modified without prior written permission from AGRISEM, or if spare
parts, accessories or equipment have been fitted to the machine which were not
recommended by AGRISEM.
-In the event of non-compliant repair.
-If faults are due to the machine being immobilised.
-In the event of damage during transport or handling by a carrier. It is the recipient’s
responsibility to lodge the necessary complaints with the carrier.
-The adverse consequences of the machine being immobilised due to a fault or incident on the
machine are not covered by the warranty.
-Personal injury to the owner or a third party and the indirect consequences resulting from this
are not covered by the warranty.
Moreover, AGRISEM INTERNATIONAL shall not be liable for the payment of compensation for
any reason whatsoever in the event of the loss of crops or any damage whatsoever due to a fault,
hidden defect or machine breakdown.
The purchaser is always responsible for the choice of product and the suitability of the machine for
the result that he hopes to obtain. He is responsible for its correct use in line with professional
practice and the regulations.
Under no circumstances will AGRISEM INTERNATIONAL have any obligation with regard to the
final result.
LIMITATIONS AND LIABILITY
-The warranty cannot be assigned or transferred to any other person without the prior written
permission of AGRISEM INTERNATIONAL.
-Under no circumstances do those selling our machines have the right or power to make any
decision whatsoever, either express or tacit, in the Company's name.
-The technical assistance given by the Company or its representatives with the repairing or
operation of equipment does not make it liable for any costs and in no way alters or leads to
the waiving of the conditions of this warranty.
WARRANTY ENFORCEMENT PROCEDURE: TO BE STRICTLY ADHERED
TO BY THE DISTRIBUTOR AND BY THE PURCHASER

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The warranty's enforcement is subject to strict compliance by the dealer and the user with the
following requirements:
A) RETURNING BY THE DEALER OF THE WARRANTY CERTIFICATE DULY COMPLETED AND
SIGNED BY THE DEALER AND THE PURCHASER.
B) Claims must be made without fail using an AGRISEM INTERNATIONAL"WARRANTY CLAIM
FORM" (see appendix) and sent by registered letter with acknowledgement of receipt by the
dealer to the company’s technical department within 10 days of the incident. This form must be
completed legibly by the dealer and must include the following information:
-Name and address of the dealer, code No.,
-Name and address of the purchaser,
-Type of machine,
-Working width,
-Machine serial number,
-Date of delivery to the purchaser,
-Date of breakdown,
-Precise references of the parts replaced, No. and date of invoice,
-Make and model of the tractor used,
-Detailed description and alleged cause of the incident.
-Surface worked with the Disc-O-Mulch,
-Utilised agricultural land belonging to the farm,
-Type of soil in terms of % clay,
-Proof of wear part invoice
-Stones yes no
-Parts replaced yes no (send the photocopy of the invoice)
C) Allegedly faulty parts are to be returned by the dealer to the Company's address for an
expert inspection, together with the copy of the warranty claim form provided for this purpose.
The dealer must order the faulty part from the spare parts department. Any transport costs
incurred by the returning of said parts are payable by the sender.
D) The final decision regarding payment under the terms of the warranty shall be made by the
company’s technical or general management. Whatever the reason for the warranty claim, this
decision is final and irrevocable and the purchaser undertakes to accept this decision both with
regard to the fault and the replacement of the part or parts.
Under no circumstances are the company's salesmen authorised to make such a decision, which
would be void.
NOTE: In the event of refusal, the part remains at the customer
’
s disposal for eight days. After this time it will be scrapped
with no appeal possible.
Under no circumstances do those selling our machines have the right or power to make any
decision whatsoever, either express or tacit, in the Company's name.
5-YEAR WARRANTY AGREEMENT
If the customer subscribes to the 5-year warranty, please see this agreement for the terms and
conditions of the warranty's enforcement.

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2.1. EXCLUSIVE LIABILITY CLAUSE
AGRISEM INTERNATIONAL denies any liability for damage (and any indirect consequences linked to
it) resulting from one or more of the following causes:
-Non-compliant use of the machine.
-Failure to follow the manufacturer's instructions or those given in this manual,
particularly those regarding safety, assembly, start-up, use, operation and servicing.
-Unsuitable assembly, start-up, use and maintenance of the machine.
-Use of the machine with faulty protection and safety devices or safety and protection
devices that are incorrectly installed or not working.
-Combining of the machine with other instruments or machines without the written
agreement of AGRISEM and/or without complying with the instructions given by the
manufacturers of the tractor and other instruments or machines.
-Modifications made to the machine without the written permission of AGRISEM.
-Fitting of spare parts, accessories or equipment on the machine which are not
genuine or which have not been recommended by AGRISEM.
-Failure to monitor the wear parts on the machine.
-Use of the machine other than for the purposes specified by the manufacturer.
-Non-compliant repair and maintenance.
-Catastrophes resulting from the presence of foreign bodies, unforeseeable
circumstances and cases of force majeure.
Moreover, AGRISEM INTERNATIONAL cannot be held liable for injury to the owner or a third party or
for the indirect consequences of such an injury, whether or not it results from a fault. You are reminded
that a safe distance of 50 metres must be maintained around the machine.
Any claim for compensation for damage that did not occur directly on the machine is excluded.
AGRISEM INTERNATIONAL cannot be held liable for damage caused by driving or use errors.
AGRISEM INTERNATIONAL cannot be held liable for compensation for the consequences of the
instrument's immobilisation due to a fault or an incident on the machine.

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2.2. COMPLIANT USE OF THE MACHINE
AGRISEM INTERNATIONAL products must only be used for the work for which they were designed:
Work on arable land under normal conditions
In the event of damage linked to the use of the machine other than for the purposes specified by the
manufacturer, the manufacturer shall be entirely released from liability.
Only use the machine in good technical condition, in accordance with the purpose for which it was
designed and in full knowledge of the risks.
Compliant use of the machine also involves:
-Compliance with the instructions for use, servicing and maintenance issued by the
manufacturer
-Compliance with all of the instructions in this manual, particularly including the safety
instructions
-The exclusive use of genuine spare parts, accessories and equipment or those recommended
by the manufacturer.
AGRISEM machines must not be combined with other machines or instruments without prior written
permission from AGRISEM INTERNATIONAL.
For any combinations, the user must also comply with the instructions given by the tractor
manufacturer.
AGRISEM machines must only be used, serviced and repaired by competent persons who are familiar
with the machine's features and operating procedures. These persons must be informed of the
dangers to which they may be exposed.
The user is required to strictly comply with the current legislation with regard to:
Accident prevention
Safety at work (labour code)
Driving on the public highway (Highway code)
He is required to observe the warnings affixed to the machine. Any modifications made to the machine
by the user or any other person without the prior written permission of the manufacturer releases the
latter from any liability for the damage which may result.
Damage resulting from non-compliant use of the machine:
Is entirely the user's responsibility,
May under no circumstances be assumed by AGRISEM INTERNATIONAL

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2.3. SAFETY INSTRUCTIONS
2.3.1. Safety instructions
2.3.1.1. Introduction
Most accidents which occur during work, maintenance or travel from one place to another are due to a
failure to observe the most basic safety rules. It is therefore essential for anyone likely to be working
with this machine to adhere to the basic rules listed below and to the safety instructions displayed on
the stickers affixed to the machine.
This machine has been designed for a specific task. It must always be in good working order and must
only be repaired using genuine AGRISEM INTERNATIONAL spare parts.
This machine must only be used, maintained and repaired by competent persons who are familiar with
its features and its operating procedures and who are aware of the safety rules for accident prevention
and the dangers to which they may be exposed.
This machine must only be used in accordance with its purpose and in a condition that does not
present any safety risks. Any malfunctions likely to be detrimental to safety must be corrected
immediately.
The user is required to strictly adhere to the safety instructions in this manual and the stickers affixed
to the machine.
The user is also required to strictly comply with the current legislation with regard to accident
prevention, safety at work (labour code), occupational medicine and highway legislation.
Before using the machine for the first time, read all of the safety instructions in this user manual
carefully and familiarise yourself with the controls.
The machine must never be entrusted to a person who is not trained to use it.
Liability and warranty:
In addition to the other cases mentioned in this manual, the manufacturer denies any liability for any
injury or damage to equipment resulting from one or more of the following causes:
-Failure to follow the manufacturer's instructions or those given in this manual,
particularly those regarding safety, assembly, start-up, use, operation and servicing.
-Non-compliant use of the machine.
-Unsuitable assembly, start-up, use and maintenance of the machine.
-Use of the machine with faulty protection and safety devices or safety and protection
devices that are incorrectly installed or not working.
-Combining of the machine with other instruments or machines without the written
agreement of AGRISEM and/or without complying with the instructions given by the
manufacturers of the tractor and other instruments or machines.
-Modifications made to the machine without the written permission of AGRISEM.
-Fitting of spare parts, accessories or equipment on the machine which are not
genuine or which have not been recommended by AGRISEM.
-Failure to monitor the wear parts on the machine.
-Use of the machine other than for the purposes specified by the manufacturer.
-Non-compliant repair and maintenance.
-Catastrophes resulting from the presence of foreign bodies, unforeseeable
circumstances and cases of force majeure.

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Similarly, in addition to the other cases mentioned in this manual, any claim under the warranty linked
to damage resulting from one or more of the above-mentioned causes is excluded.
2.3.1.2. Instructions to be followed before using the machine
Wear close-fitting clothes. Loose clothing may become caught in moving parts.
Wear individual protective equipment corresponding to the work you are planning to do
(gloves, shoes, goggles, helmet, ear protection, etc.).
Be aware that tillage equipment, even if not very wide, has very sharp parts (blades, shares,
disks, etc.) which can cause serious injury in the event of an accident.
Whenever the machine is used, check the area around the machine beforehand (presence of
children). Ensure you have sufficient visibility.
Before any work, ensure that the tractor is sufficiently weighted at the front to avoid any risk of the
front lifting. If not, add weights to the front of the tractor.
Check that screws, nuts and bolts are correctly tightened whenever you use the machine. Tighten if
necessary. Also check the condition of the tools and their fastening elements in accordance with the
instructions in this manual.
No-one must be within 50 metres of the machine when it is being folded and unfolded.
Check that the machine is correctly hitched.
Always install the pins and locking systems.
Check that the machine meets personal safety requirements.
Whenever you use the machine, check that the safety and protection devices are in place and
working. Replace any worn or damaged protectors immediately.
Move any people or animals likely to be in the area where the machine is being manoeuvred or
used. A 50-metre safety zone must be kept clear around the machine.
Go around the machine looking for any external damage and checking the condition of the protection
devices.
Only persons authorised by the owner of the machine and who have been trained and instructed are
allowed to work on and with this machine. The operator is responsible towards third parties when he is
working on and with the machine.
The owner of the machine must:
-Provide the operator with the user manual.
-Ensure that the operator has read it and understands it.
-Ensure that the operator knows the basic instructions regarding safety at work and accident
prevention.

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2.3.1.3. Instructions to be followed for hitching and unhitching
Pay attention to the various possibilities permitted for the connecting of the tractor’s coupling
equipment to that of the machine.
Only combine equipment that is compatible (machine and tractor).
Check that the tractor has the characteristics necessary to hitch the machine.
WARNING:
Non-compliant implementation may result in a risk of the tractor breaking during operation,
being insufficiently stable when loaded and having insufficient manoeuvrability and braking
power.
Check that the tractor meets the necessary requirements before installing or hitching the machine.
The machine must only be mounted on or hitched to a tractor if it meets the necessary requirements.
Perform a braking test to check that the tractor can provide the regulatory deceleration power even
with the machine mounted or hitched.
The requirements relating to the tractor include:
-The total authorised weight
-The authorised axle loads
-The authorised vertical load on the tractor coupling point
-The permissible load capacities of the tyres mounted on the tractor
-Sufficient authorised load on the coupling point
You will find this information on the data plate or in the vehicle's registration papers and in the tractor
user manual.
The front axle must support at least 20% of the tractor's empty weight at all times.
Calculation of the real values of the total tractor weight, tractor axle load and the load capacity
of the tyres, and of the minimum ballast required:
The total authorised weight of the tractor indicated in the vehicle’s registration papers must be greater
than the sum of:
- The tractor's empty weight,
- The ballast,
- The total weight of the mounted machine or the vertical load of the hitched machine.
This instruction only applies in Germany:
If the axle loads and/or the total authorised weight are not complied with after all the possibilities have
been exhausted, the competent authority according to the law of the Land may issue a waiver based
on the report of an approved expert in the field of motor vehicle circulation and with the agreement of
the manufacturer, in accordance with article 70 of the German law governing the authorisation of
vehicles to use the public highway, and the obligatory authorisation under the German highway code.
Combining of machines: do not combine machines that are incompatible or are incompatible with the
tractor when combined.

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AGRISEM denies any liability in the event of damage resulting from a combination of machines
that has not received written authorisation from AGRISEM.
Accidents linked to the breaking of components during operation may result from
unauthorised combinations of hitching equipment.
Hitching and ballasting are operations which involve a risk of injury.
Before hitching or unhitching:
-Place the machine on stable ground.
-Chock the machine and take all of the necessary measures to avoid the accidental
movement of the tractor.
The machine must only be coupled using the coupling points provided for this purpose and in
accordance with the applicable rules.
When hitching, do not exceed:
-The tractor's total authorised weight
-The tractor's authorised axle loads
-The permissible load capacities of the tyres mounted on the tractor.
2.3.1.4. Instructions to be followed before using the machine
WARNING
A failure to take movement or operating safety measures may result in accidents involving
crushing, cuts, entanglement, pinching or impacts.
Before start-up, check that the machine and the tractor are able to move and operate in complete
safety.
Never climb onto the machine or stand on it when it is moving.
Never work in reverse.
Never allow children to climb on the tractor or the machine, or to play near the equipment, even
if the machine is stopped.
When using or manoeuvring the machine ensure that no-one is within the manoeuvring or
working area.
The elements of the machine that are controlled by an external force have crushing and
shearing zones. Keep away from these hazardous areas.
Be aware of hidden obstacles (stones, roots, pipes, cables, etc.) in the event of a collision with an
obstacle.
In such an event you must stop the drive, stop the tractor engine, remove the ignition
key and wait for the machine to stop completely.
No one must be standing between the tractor wheels and the tool when
hitching or unhitching.
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