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AGT AGT-WB24 User manual

PRODUCT MANUAL
AGT INDUSTRIAL
Wheel Balancer
Ver.1.1.3
https://www.agrotkindustrial.com/
Model:AGT-WB24
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P2
TABLE OF CONTENTS
2/31
TO THE OWNERS
3/31
TABLE OF CONTENTS
SAFETY PRECAUTIONS
4/31
OPERATION INSTRUCTIONS
7/31
NOTES
31/31
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P3
TO THE OWNERS
GENERAL COMMENTS
Congratulations for having this Wheel Balancer! Your Wheel Balancer was
carefully designed and manufactured to give you years of dependable
service. Your Wheel Balancer will require some minor maintenance to keep it
in top working condition.
Please observe all safety precautions and maintenance procedures as
described in this manual.
BEFORE OPERATION
Thoroughly read and understand the instructions given in this manual before
operation. Refer to the "Safety Label" section, read all instructions noted on
them.
Do not allow anyone to operate his equipment who has not fully read and
comprehended this manual and who has not been properly trained in the
safe operation of the equipment.
SERVICE
Please remember to use only manufacturer replacement parts. Substitute
parts may not meet the standards required for safe, dependable operation.
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P4
SAFETY PRECAUTIONS
BEFORE OPERATION
1. The operator must read the operation manual carefully before
installation, operation or maintenance. Improper operation will cause the
machine damage or the operator death.
2. Read all the safe signs and safe declarations. Follow all the professional
safe terms, local laws or the professional directions.
3. Familiar with the Wheel Balancer about functions, specs and operation.
Replace the to-be-damaged parts in time. Make sure all the hydraulic
installations and couplings connect firmly, and all the safe signs stick on the
suitable positions clearly.
1. Operator should be familiar with all functions of the unit.
2. Make sure all guards and shields are in place and secured before operating
implement.
3. Keep all persons away from equipment and work area.
4. Dismounting from a moving unit can cause serious injury or death.
5. Keep hands, feet, and clothing away from power-driven parts.
6. Detach and store implement in an area where children normally do not play.
Secure implement by using blocks and supports.
IMPORTANT
Always wear proper safety glasses, goggles, or a face shield when
driving pins in or out, or when any operation causes dust, flying
debris, or any other hazardous material.
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P5
SAFETY PRECAUTIONS
Operator Safety
►Wear protective clothing and equipment appropriate for the job. Clothing
should be snug fitting without fringes and pull strings to avoid entanglement
with moving parts.
►Prolonged exposure to loud noise can cause hearing impairment or
hearing loss. Wear suitable hearing protection such as earmuffs or earplugs.
►Operating equipment safely requires the operators all attention, Avoid
wearing radio headphones while operating machinery.
Tool Safety
►Inspect entire machine before each use. Replace damaged or worn parts.
►Check for fuel leaks and make sure all fasteners are in place and securely
fastened.
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P6
SAFETY PRECAUTIONS
Wear Protective Equipment
►Escaping fluid under pressure can penetrate the skin causing serious injury.
►Avoid the hazard by relieving pressure before disconnecting hydraulic lines
or performing work on the system.
►Make sure all hydraulic fluid connections are tight and all hydraulic hoses
and lines are in good condition before applying pressure to the system.
►Use a piece of paper or cardboard, NOT BODY PARTS to check for
suspected leaks.
►Wear protective gloves and safety glasses or goggles when working with
hydraulic systems.
►DO NOT DELAY. If an accident occurs, see a doctor familiar with this type of
injury immediately. Any fluid injected into the skin or eyes must be treated
within a few hours or gangrene may result.
Transportation and Storing
►Store machine and fuel where fuel vapors cannot reach sour combustion
like, water heaters, electric motors, switches, furnaces, etc.
►Always secure the machine with tie downs or similar restraints when
transporting.
►The machine be stored in a manner that prevents it from falling, rolling or
tipping.
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P7
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P8
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P9
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P7
●The machine must be operated by specially trained and qualified personnel. Any modification of the
machine parts and out of scope of use, without the permission of the manufacturer or the requirements
of the manual, may cause direct or indirect damage to the machine.
●The balancing machine should be installed and fixed on smooth ground. Don’t place it on wood floor!
Otherwise the accuracy will be reduced easily!
●A distance of not less than 0.6m should be left between the back of the balancing machine and the wall
to ensure good ventilation and heat dissipation. Note: leave enough space on the left and right side of the
balancing machine to allow unrestricted operation。
●Do not keep the balancing machine in an extremely hot, extremely cold, or extremely humid
environment. Avoid placing it next to heating equipment, faucet, air humidifier or stove, and avoid
contacting with a lot of dust, ammonia, alcohol, thinner or spray adhesive.
●When operating, please use appropriate equipment and tools, and wear corresponding labor
protection supplies, such as: work clothes, goggles, safety shoes。
●When the machine is working, please keep it away from the non-operator. Please be careful not to
touch the moving parts with hands or other parts of the body when the balancing machine is working.
Do’s and dont’s
OPERATION INSTRUCTIONS
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P8
OPERATION INSTRUCTIONS
ONE. Overview
The poor dynamic balance of wheels will make the running wheels jump and the steering wheel
vibrate, which will affect the driver's driving, leading to increase gap of the joint part of the steering
system, damage the shock absorber and steering parts, and increase the probability of traffic
accidents. These problems can be avoided by performing the wheel balancing.
This type of wheel dynamic balancing machine adopts the new type of hardware system with large
scale integrated circuit consisting of high speed information acquisition, processing and calculating.
The machine is equipped with: DYN dynamic balance, ALU1 aluminum alloy, ALU2 aluminum alloy and
ALU3 aluminum alloy and ALUS free paste mode (total 6 kinds of mode) to balance all kinds of car
wheel shape.
●Max. Wheel Weight: 65KG
●Motor Power: 250W
●Voltage: 110V/ 60HZ~220V/ 50HZ
●Balance Precision: ±1g
●Balance Speed: about 200r/min
●1 standard mode, 6 aluminum alloy balance mode
●Balance Cycle: 8S
●Rim Diameter:10’’- 24’’
●Noise: less than 70db
●Net Weight: 80kg with hood(optional): 85KG
●The balance block can be adhered at 12 o 'clock or 6 o 'clock under ALU mode.
●Various balance operation mode,it can realize balance block clipped and adhered.
●Automatic trouble diagnosis and protection function.
●It is suitable for a variety of rim of steel structure and the aluminum alloy structure.
●Optional automatic measuring ruler, automatic measurement of A\D rim value.
●Optional laser function, easy to indicate the position of the paste block.
●Optional motor lock function, easy to paste the block to find some rim segmentation function
●Optional radar automatic measurement of B value rim width ruler.
●It has motorcycle function, HID rim segmentation function, OPT function, motorcycle wheel hub
balance function.
1. Technical Indicator
2. Performance
No.
name
quantity
1
caliper
1
2
#1 cone
1
#2 cone
1
#3 cone
1
#4 cone
1
3
quick nut
1
4
lead screw
1
5
reverse positioning bowl
1
6
reverse positioning bowl
cushion
1
7
balance hammer
1
8
100g balance lead
1
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P9
OPERATION INSTRUCTIONS
3. Working Environment
●Environment Temperature: -5~50℃
●Altitude: ≤4000 meter
●Relative Humidity: ≤85%
TWO. Installation
installationinstallationinstallat
1. unpacking inspection
Check whether the parts are missing or damaged according to the packing list. If you have any questions,
please contact the supplier in time. The list details are as follows:
2. machine installation
The equipment must be installed on a solid cement floor or similar. If the ground is not solid,
measurement error will be caused. There should be space around the equipment for easy operation. See
below:
OPERATION INSTRUCTIONS
Note: This diagram does not represent the form factor of the equipment you actually
purchased, and this figure is for installation location reference only.
3. The position of the mounting hole of the machine base should be fixed by expansion screw.
4. Main shaft screw installation
Install the equipped screw on the main shaft, and tighten it( see below picture)
Note: When installing and removing the wheels, do not allow the wheels to slide on the
main shaft screwto avoid scratches.
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P10
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P11
THREE. Display Panel
installationinstallationinstallation
OPERATION INSTRUCTIONS
Figure
Balance Mode
Operation Method
Explanation
Standard
balance mode
1. Turn on the machine
2. Input a,b,d value
3. Start, wait until it stops
The unbalance block is
clipped on the alignment
planes at the two edges of the
rim
ALU1 balance
mode
1. Turn on the machine
2. Input a,b,d value
3. Press the ALU key to turn on
the mode light
4. Start, wait until it stops
An unbalanced block is pasted
on the two alignment planes
inner and outer side of spoke
the rim
ALU2 balance
mode
1. Turn on the machine
2. Input a,b,d value
3. Press the ALU key to turn on
the mode light
4. Start, wait until it stops
Clip the unbalanced block on
the alignment plane inner, and
paste the unbalanced block at
outer
ALU3 balance
mode
1. Turn on the machine
2. Input a,b,d value
3. Press the ALU key to turn on
the mode light
4. Start,wait until it stops
An unbalance block is pasted
on two alignment planes inside
and outside spokes of the rim
ALU4 balance
mode
1. Turn on the machine
2. Input a,b,d value
3. Press the ALU key to turn on
the mode light
4. Start, wait until it stops
Clip the unbalanced block on
the alignment plane inner, and
paste the unbalanced block at
outer.
ALU5 balance
mode
1. Turn on the machine
2. Input a,b,d value
3. Press the ALU key to turn on
the mode light
4. Start, wait until it stops
paste the unbalanced block on
the alignment plane inner, and
clip the unbalanced block at
outer.
ALUS balance
mode
1. Turn on the machine
2. Press the ALU key to turn on
the mode light
3. Input ①ai②ae③d value
4. Start,wait until it stops.
Paste unbalance block on two
correction planes inner and
outer sides of the spokes of
the specified rim
Static balance
mode
(motorcycle)
1. Turn on the machine
2. Input a,b,d value
3. Press the ALU key to alive
the mode
4. Start, wait until it stops
Paste unbalance block at
center of wheel rim on
alignment plane
OPERATION INSTRUCTIONS
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P12
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P12
Press button function(H)
Figure
Function Description
Figure
Function Description
distance caliper head to the
inner rim
OPT program
input tire width
balance mode selection
input tire diameter
combination/division
recalculate the balance results
display actual unbalance value
start
stop or cancel
OPERATION INSTRUCTIONS
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P13
FOUR. Operation
1.Standard balance mode
1) install the wheel
★Before perform any operation make sure to remove all counterweight. Check whether the tire pressure
conform to specified value. Check if there is any deformation on rim locating surface and mounting hole.
According to the wheel rim structure, select the appropriate tire installation method. Choose the following two
installation methods according to the wheel rim structure:
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P14
OPERATION INSTRUCTIONS
main shaft—(direction of the rim installation surface is inside)
—main shaft — tower spring (big side inside )
—wheel —quick nut suitable cone (small side inside) —quick nut
Note: When install or remove the wheel,it is not allowed to slide the wheel on main shaft
screw,to avoid any scratching.
1)turn on the power switch
2)input a b d value (Automatic input gauge is optional function .No automatic gauge please
enter manually)
●distance (a) value: pull the scale to the position as in pic.1 and hold it for 4 seconds, read this value
from measuring scale, and input the value manually through .
●width (b) value: read it directly from the rim or measure it by equipped caliper as in pic.2, and
input the value manually through
●diameter (d) value: read it directly from the rim, and input the value manually through
Pic.1 Pic.2
4) put down the hood or press key to rotate the wheel
5) After the wheel stops, the digital tube displays unbalanced weight,press key to read actual
unbalance weight.
6) Slowly rotate the tire counterclockwise by hand until the indicator light outer is all on. At this
time, the highest point (12 o' clock) of the outer rim is the correct point of the unbalance. Add
corresponding weight lead at this position. See Pic.3
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P15
OPERATION INSTRUCTIONS
Pic.3
7) Slowly rotate the tire counterclockwise by hand until the indicator light inner is all on. At this point, the
highest point (12 o’ clock) on the inner rim is the correct point of unbalance. Add corresponding weight
lead at this position. See pic.4
Pic.4
8) After the weight lead is all placed on,press key to rotate the wheel,if no mistake during
operation, pic. 5 will be shown, which indicates that the dynamic balance is successful
Pic.5
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P16
OPERATION INSTRUCTIONS
2. ALU-2 balance mode (stick on the rim)( ALU-1,ALU-3 are the same operation, only
the sticky positin is different)
1) Pls. refer to the above mentioned way of measuring a、b、d, three
values.
2) According to shape of rim, press key to light on ALU2.
3) Pls. put down the hood or press key to rotate the tire.
4) After the wheel stops, the digital tube displays the unbalanced weight,press key to check the actual
unbalanced weight.
5) turn the tires slowly Anti-clockwise with the hand, until the lateral imbalance indicator lights are all on,
at the point at 12 o 'clock(12H is off) or 9 o 'clock (9H is on) are the position for unbalance point of
alignment planes. Balance alignment planes are as shown in below pictures. Paste corresponding
balance weight on theoutside of the wheel rim. See pic.6.
Pic.6
6) turns slowly the tires counterclockwise, until the inner side of the indicator lights are all on, at the point
at 12 o 'clock(12H is off) or 9 o 'clock (9H is on) are the unbalance point of alignment planes. Balance
alignment planes are as shown in below pictures. Paste corresponding balance weight on the inside of
the wheel rim. See pic.7.
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P17
OPERATION INSTRUCTIONS
Pic.7
7) After placing the balanced lead, press key to rotate the wheel. If the operation is correct,we
will see pic. 8. It indicates that the balancing was successful.
Pic.8
3. ALU-S balance mode (Automatic input gauge is optional function .No automatic gauge
please enter manually)
★This function is applicable to very special rims, and the normal alu-1 and alu-2 methods cann't
guarantee sufficient balance accuracy. Choose this balance mode.
1) Input aI, aE, d value
●aI distance”value: Pull out the ruler head as it is shown in pic. 9 first and hold it at F1 position for 4
seconds, automatically read the "aI distance" data from the measuring scale, and manually correct the
data through input (automatic measurement is optional).
●AE distance " value: pull out ruler head as it is shown in pic. 9 first and hold it at FE position for 4 seconds, and
automatically read the" aE distance "data from the measurement scale, and manually correct the data through
input (automatic measurement is optional).
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P18
OPERATION INSTRUCTIONS
diameter(d)value:automatically read it from the rim,input through
Pic.9
2) put down the hood and press key, then the main shaft start to rotate
3) There are two ways to check the unbalanced result
3.1 set the option SLC to OFF. (stick the block manually)
3.2 Rotate slowly the tire anticlockwise by hand until the outer side of indicator lights are all on,at the point of
12 O’clock is the unbalance point of alignment plane. Balance alignment planes are as shown in below
pictures. Paste corresponding balance weight on the outside of the wheel rim. See pic.10
Pic.10
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P19
OPERATION INSTRUCTIONS
3.3 Rotate slowly the tire anticlockwise by hand until the inner side of indicator lights are all on,at
the point of 12 O’clock is the unbalance point of alignment plane. Balance alignment planes are as
shown in below pictures. Paste corresponding balance weight on the inside of the wheel rim. See
pic.11
Pic.11
3.4 After placing the balanced lead, press key to rotate the main shaft. If the operation is
correct,we will see pic. 12. It indicates that the balancing was successful.
Pic.12
4. Set the option SLC to ON ((With automatic gauge function, you can use the gauge head to
find position to stick the block)
Pic.13
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P20
OPERATION INSTRUCTIONS
4.1 rotate slowly the tire anticlockwise by hand until the outside of indicator lights are all on(Pic.14),
Pic.14
4.2 Tear out the suitable weight lead(Pic.15) and place it on head of ruler (Pic.16)
Pic.15 Pic.16
4.3 Pull out the ruler until to see the position of outer unbalance point on rim outside (Pic.17)
Pic.17
4.4 Paste the lead at the unbalanced point of outer rim, pic.18
Pic.18

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