Atlas Equipment WB55 User manual

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PRINTING CHARACTERS AND SYMBOLS
Throughout this manual, the following symbols and printing characters are used to facilitate reading:
Indicates the operations which need proper care
Indica
tes prohibition
Indicates a possibility of danger for the operators
BOLD TYPE
Important information

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CONTENTS
1
INTRODUCTION
5
1.1 - INTRODUCTION
1.2
MACHINE IDENTIFICATION DATA
1.3 MANUAL KEEPING
5
5
5
2
GENERAL INFORMATION
6
2.1 GENERAL SAFETY
2.2
STANDARD SAFETY DVICES
2.3
INTENDED USE
2.4 GENERAL CHARATERISTICS
2.5 MACHINE DESCRIPTION
2.6 TECHNICAL SPECIFICATION
6
6
6
6
7
7
3
TRANSPORTATION, UNPACKING AND STORAGE
8
3.1 TRANSPORTATION
3.2
UNPACKING
3.3
STORAGE
3.4 SCRAPPING
8
8
8
8
4
COMMISSIONING
9
4.1 SPACE REQUIRED
4.2
SHAFTASSEMBLY
4.3
WHEEL GUARD MOUNTING
4.
4 ELECTRIC CONNECTION
9
9
10
10
5
CONTROL PANEL AND MENU
11
5.1. CONTROL PANEL
5.2
SWITCH ON
5.3
MEASUREMENT SCREEN
5.4 BALANCING MODE SELECTION
11
12
12
13
6
OPERATION OF THE WHEEL BALANCER
14
6.1 BASICOPERATIONINFORMATION
6.2
MOUNTINGWHEELONSHAFT
6.2.1 STANDARD BACK CONE MOUNTING
6.2.2 STANDARD FRONT CONE MOUNTING
6.3
SETTING OF WHEEL DIMENSIONS
6.3.1 WHEEL DIMENSIONS
6.3.2 AUTOMATIC SETTING OF DIMENSIONS
6.3.3 MANUAL SETTING OF DIMENSIONS
6.4
BALANCING MODE
6.4.1 DYNAMIC MODE
6.4.2 STATIC MODE
6.4.3 UNBALANCE OPTIMIZATION (OPT)
6.4.4 ALU MODE
6.4.5 ALUƿMODES
6.4.6 SPLIT FUNCTION
6.4.7 MOTORCYCLE MODE
14
14
15
15
15
15
16
17
18
18
19
20
21
21
23
24
7
SETUP
25
7.1 MULTI-USERS
7.2 WEIGHT
CALIBRATION
7.3 CALIBRATION OF A/D GAUGE
7.3.1 CALIBARTION OF A GAUGE
7.3.2 CALIBRATION OF D GAUGE
25
25
27
2
7
27

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7.4 CALIBRATION OF B GAUGE
7.5 GENERAL
SETTINGS
7.6
SELF-DIAGNOSIS
7.7 MULTI
-LANGAGUE SETTINGS
7.8 SYSTEM INFORMATION
28
28
29
30
30
8
ERRORS
31
9
TROUBLE-SHOOTING
32
10
MAINTENANCE
33
11
ACCESSORIES
34
12
ELECTRIC DIAGRAM
35

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CHAPTER 1 –INTRODUCTION
1.1 INTRODUCTION
Thank you for purchasing a product from the line of wheel balancer. The machine has been
manufactured in accordance with the very best quality principles. Follow the simple instructions
provided in this manual to ensure the correct operation and long life of the machine. Read the entire
manual thoroughly and make sure you understand it.
1.2 MACHINE IDENTIFICATION DATA
A complete description of the “Wheel balancer model” and the “Serial number” will make it easier for
our technical assistance to provide service and will facilitate delivery of any required spare parts. For
clarity and convenience, we have inserted the data of your machine in the box below. If there is any
discrepancy between the data provided in this manual and that shown on the name plate fixed to the
wheel balancer, the latter should be taken as correct.
1.3 MANUAL KEEPING
For a proper use of this manual, the following is recommended:
xKeep the manual near the lift, in an easily accessible place.
xKeep the manual in an area protected from the damp.
xUse this manual properly without damaging it.
xAny use of the machine made by operators who are not famili
ar with the instructions and
procedures contained herein shall be forbidden.
This manual is an integral part of the
manual
: it shall be given to the new owner if and when the
machine is resold.
The illustrations have been made out of prototypes pictures. It is therefore
poss
ible that some parts or components of standard production differ from
those
represented in the pictures.
TO THE READER
Every effort has been made to ensure that the information contained in this manual is correct, complete
and up-to date. The manufacturer is not liable for any mistakes made when drawing up this manual and
reserves the right to make any changes due the development of the product, at any time
LOGO
Type:
Volt
Amp Kw
Ph Hz
Y
ear of manufacturing:

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CHAPTER 2 –GENERAL INFORMATION
2.1 GENERAL SAFETY
xThe wheel balancing machine should only be used by duly authorized and trained personnel.
xThe wheel balancing machine should not be used for purposes other than those described in the
instruction manual.
xUnder no way should the wheel balancing machine be modified except for those modifications
made explicitly by THE MANUFACTURER.
xNever remove the safety devices. Any work on the machine should only be carried out by
specialist personnel.
xAvoid using strong jets of compressed air for cleaning.
xUse alcohol to clean plastic panels or shelves (AVOID LIQUIDS CONTAINING SOLVENTS).
xBefore starting the wheel balancing cycle, make sure that the wheel is securely locked on the
adapter.
xThe machine operator should avoid wearing clothes with flapping edges. Make sure that
unauthorized personnel do not approach the machine during the work cycle.
xAvoid placing objects inside the base as they could impair the correct operation of the machine.
2.2 STANDARD SAFETY DVICES
xStop key for stopping the wheel under emergency conditions.
xA wheel guard of high impact plastic that is designed to prevent the counterweights from flying
out in any directing except toward the floor.
xA switch interlock system prevents the machine from starting if the guard is not lowered and
stops the wheel whenever the guard is raised.
2.3 INTENDED USE
xThis wheel balancer has been designed and manufactured exclusively for balancing wheel
with a maximum diameter of 1000mm and maximum weight of 75kg. The calibration system
is sufficient to cover different wheels from motorcycles to cars.
xIn particular THE MANUFACTURER cannot be held responsible for any damage caused
through the use of wheel balancer for purposes other than those specified in this manual, and
therefore inappropriate, incorrect and unreasonable.
2.4 GENERAL CHARATERISTICS
xAutomatic measure of wheel distance, diameter and width
xAutomatic weight positioning where the balancing weight has to be applied
xAutomatic braking after spin
xAutomatic start/stop when the hood is lowered/raised
xAutomatic application of adhesive weights on unbalanced positions
xSTOP pushbutton to stop the machine immediately
xSTATIC1 and STATIC2 balancing modes
xALU balancing modes ALU1 - ALU7
xSpecial ALU balancing modes ALU1ƿ, ALU2ƿ
xMotorcycle wheel balancing mode
xSplit function (or Hidden Weight) to hide the weights behind the spokes of rims

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xRapid optimization (OPT)
xSelf-diagnosis
xSelf-calibration
xDisplay in grams or ounces, in mm or inch
xAnchor-down installation unnecessary
2.5 MACHINE DESCRIPTION
A: LCD monitor
B: Control panel
C
: Wheel weight tray
D
: Main switch
E
: Tool shelf
F
Cone holder
G
: Foot brake
H
: Balancing shaft
I: Quick nut and cones
J:
Wheel guard
L
: B gauge
K
: A/D gauge
2.6 TECHNICAL SPECIFICATION
Max. wheel weight
75kg
Wheel diameter
39” (1000mm)
Rim diameter
10" - 32" (255 - 810mm)
Wheel width
1.5" - 20" (39 - 510mm)
Balancing precision
f1g
Resolution
1.4 degrees
Cycle time
7 s
Max. balancing speed
150 rpm
Power supply
110V/220V/230V-1Ph
Motor power
180w
Noise level
< 70 dbA
Gross weight
166kg
A
B
C
D
E
F
G
H
I
J
L
K

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CHAPTER 3 –TRANSPORTATION, UNPACKING AND STORAGE
3.1 TRANSPORTATION
xThe machine must be transported in its original packaging
and kept in the position shown on the package itself.
xThe packaged machine may be moved by means of a fork lift
truck of suitable capacity. Insert the forks at the points shown
in figure 2.
3.2 UNPACKING
xRemove the protective cardboard and the nylon bag.
xRemove the fixing bolts from the packing pallet.
xCheck that the equipment is in perfect condition, making sure that no parts are damaged or
missing. Use fig. 1 for reference.
If in doubt do not use the machine and contact your retailer.
3.3 STORAGE
Packages must be stored in a covered place, out of direct sunlight and in low humidity, at a
temperature between -10°C and +40°C.
In the event of storage for long periods of time, be sure to disconnect all sources of power and grease
the clamp sliding guides on the turntable to prevent them from oxidizing.
3.4 SCRAPPING
When your machine’s working life is over and it can no longer be used, it must be made inoperative by
removing any connection to power sources.
These units are considered as special waste material, and should be broken down into uniform parts
and disposed of in compliance with current laws and regulations.
If the packing are not polluting or non-biodegradable, deliver them to appropriate handling station.
Fig. 2

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CHAPTER 4 –COMMISSIONING
4.1 SPACE REQUIRED
When choosing the place of installation, make sure that it complies with current
safety
at work regulations.
Do not operate the balancer while it is on the pallet.
xThe balancer must be located on a flat floor of solid construction, preferably concrete. The
balancer must sit solidly on its three feet. If the balancer is not leveled, the balancer will not
function properly and may produce inaccurate balance readings.
xSelect a location for the balancer that provides a level, solid floor, and adequate clearance
around and above the balancer. The place of installation must also provide at least the space
shown in pictures Fig. 3 and Fig. 4 so as to allow all parts of the machine to operate correctly
and without any restriction.
xMake sure the location selected has enough room above and behind the machine so the wheel
guard can be raised completely. The location must also provide working room for mounting
and removing wheels. Make sure the area has adequate lighting.
xIf the machine is installed outside it must be protected by a lean-to.
4.2 SHAFT ASSEMBLY
xMount the thread end piece (A) onto the shaft by
screwing the retaining screw (B).
xTighten the retaining screw (B) thoroughly by
using the supplied wrench (C).
Fig. 3
Fig. 4
Fig. 5
A
B
C

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4.3 WHEEL GUARD MOUNTING
xRemove the wheel guard and installation
accessories from the package.
xMount the guard onto the guard arms fixed on the
machine. Tighten the screws.
xMount the wheel guard onto the guard frame.
xCheck the micro switch is held down when the
guard is closed. Adjust it if necessary (ref. fig. 6).
4.4 ELECTRIC CONNECTION
Any
electric
connection job must be carried out by professionally qualified
pe
rsonnel.
Make sure that the power supply is right.
Make sure
the connection of the phases is right. Improper electrical hook-
up can
damage motor and will not be covered under warranty.
xThe machine is supplied with a single phase mains cable plus earth (ground)
xCheck to make sure the characteristics of your systems correspond to those required by the
machine. The supply voltage (and mains frequency) is given on the machine nameplate. It
cannot be changed.
xConnect the machine to the main electric power supply.If the machine does not include the
electric plug, the user must set one, which must conforms to the voltage of the machine, in
compliance with the regulations in force.
xThe machine should not be started up without proper earthing.
Fig. 6