HPA-Faip B 235 Evo User manual

Italiano Manuale d’uso
English Operator’s manual
Français Utilisation et entretien
Deutsch Betriebs und Wartungsanleitung
Español Uso y mantenimiento
Cod. 4-119454 del 09/2015
EQUILIBRATRICE
WHEEL BALANCER
ÉQUILIBREUSE
AUSWUCHTMASCHINE
EQUILIBRADORA
B 235 Evo

Operator's Manual B 235 Evo 73
CONTENTS
INTRODUCTION.............................................................................................. 75
TRANSPORT, STORAGE AND HANDLING................................................... 76
INSTALLATION................................................................................................ 79
ELECTRICAL HOOK-UP.................................................................................. 84
COMPRESSED AIR HOOK-UP ...................................................................... 85
SAFETY REGULATIONS.................................................................................. 85
MAIN FEATURES............................................................................................. 87
TECHNICAL DATA........................................................................................... 88
STANDARD ACCESSORIES............................................................................ 89
OPTIONAL ACCESSORIES ............................................................................. 90
GENERAL CONDITIONS OF USE.................................................................. 90
DISPLAY PANEL .............................................................................................. 91
DISPLAY PANEL - STATUS ICON................................................................... 91
DISPLAY PANEL - CONTROL KEYPAD ......................................................... 92
1. SWITCHING ON THE MACHINE ......................................................... 93
1.1. USING THE AUTOMATIC WHEEL CLAMPING C............................... 94
2. BALANCING PROGRAMME SELECTION ........................................... 96
3. ENTERING WHEEL DIMENSIONS (EXCEPT FOR ALU 1P
AND ALU 2P PROGRAMMES) ............................................................. 97
4. ENTERING WHEEL DIMENSIONS IN THE ALU 1P AND
ALU 2P BALANCING PROGRAMMES ............................................... 103
5. ENTERING DIMENSIONS IN THE MOTORCYCLE
PROGRAMMES.................................................................................... 105
6. WHEEL SPIN ....................................................................................... 105
7. UNBALANCE DISPLAY WITHOUT ROUNDING-OFF....................... 106
8. BALANCING WEIGHT APPLICATION................................................ 106
9. APPLYING BALANCING WEIGHTS IN ALU 1P OR
ALU 2P PROGRAMMES...................................................................... 108
10. PROGRAMME FOR POSITIONING THE WEIGHTS
BEHIND THE SPOKES “HIDDEN WEIGHT” (ONLY WITH
ALU 1P AND ALU 2P PROGRAMMES).............................................. 110
11. PROGRAM FOR SPLITTING THE WEIGHT ON EITHER
SIDE OF THE SPOKE “SPLIT WEIGHT” (ONLY WITH
MOTORCYCLE PROGRAMMES)........................................................ 112
12. OPTIMISATION PROGRAMME “OPT”............................................... 113
13. ENABLING THE OTHER OPERATOR................................................ 115
ORIGINAL INSTRUCTIONS
COMIM - Code 4-119454 of 09/2015.

74 Operator's Manual B 235 Evo
14. WHEEL SPIN COUNTER .................................................................... 116
15. GENERAL CONFIGURATIONS - SET UP .......................................... 117
15.1. SET UP - SELECTING THE TYPE OF VEHICLE
(CAR/MOTORCYCLE).......................................................................... 117
15.2. SET UP - UNBALANCE MEASUREMENT UNIT ............................... 119
15.3. SET UP - UNBALANCE ROUNDING-OFF......................................... 119
15.4. AUTOMATIC POSITION SEARCH ..................................................... 120
15.5. SET UP - WARNING OPT.................................................................... 121
15.6. SET UP - RIM DIAMETER VISUALISATION
MEASUREMENT UNIT ....................................................................... 122
15.7. SET UP - RIM WIDTH VISUALISATION
MEASUREMENT UNIT ....................................................................... 122
15.8. SET UP - BEEPER................................................................................ 123
15.9. SET UP - ADHESIVE WEIGHT APPLICATION POSITION................ 124
15.10. SET UP - LED LIGHT ......................................................................... 125
15.11. SET UP - LASER INDICATOR ........................................................... 125
16. UNBALANCE CALIBRATION WITH CALIBRATION WEIGHT.......... 126
17. CALIBRATION OF THE ULTRASONIC WIDTH SENSOR
(IF INSTALLED) .................................................................................. 127
18. MESSAGES ON THE DISPLAYS ........................................................ 129
19. OTHER MESSAGES ............................................................................ 131
CHECK FOR CORRECT FUNCTIONING OF BALANCING
ACCESSORIES ............................................................................................... 133
TROUBLESHOOTING ................................................................................... 133
MAINTENANCE............................................................................................. 135
INFORMATION REGARDING MACHINE DEMOLITION ........................... 135
ENVIRONMENTAL INFORMATION............................................................. 136
FIRE-EXTINGUISHING MATERIALS TO BE USED .................................... 137
GLOSSARY ..................................................................................................... 137
ELECTRICAL SYSTEM GENERAL DIAGRAM ............................................. 139
PNEUMATIC DIAGRAM ................................................................................ 141

Operator's Manual B 235 Evo 75
INTRODUCTION
The purpose of this manual is to provide the owner and operator with effective and safe
instructions for the use and maintenance of the wheel balancer.
Follow all of the instructions carefully and your machine will assist you in your work and
give long-lasting and efficient service, in keeping with manufacturer traditions.
The following paragraphs define the levels of danger regarding the machine, associated
with the warning captions found in this manual.
DANGER
Refers to immediate danger with the risk of serious injury or death.
CAUTION
Dangers or unsafe procedures that can cause serious injury or death.
WARNING
Dangers or unsafe procedures that can cause minor injuries or damage to property.
Read these instructions carefully before starting the machine. Keep this manual and all
illustrative material supplied with the machine in a folder near it where it is readily ac-
cessible for consultation by the operators.
The technical documentation supplied is considered an integral part of the machine; in
the event of sale all relative documentation must remain with the machine.
The manual is only to be considered valid for the machine model and serial number
indicated on the data plate.
CAUTION
Adhere to the contents of this manual: the producer declines all liability in the case
of actions not specifically described and authorised in this manual.
NOTE
Someof theillustrationscontainedinthismanualwere derivedfrom photosofprototypes:
the standard production machines may differ in some details.
These instructions are for the attention of personnel with basic mechanical skills. We have
therefore condensed the descriptions of each operation by omitting detailed instructions
regarding, for example, how to loosen or tighten the fixing devices on the machine. Do not
attempt to perform operations unless properly qualified and with suitable experience.
If in need of assistance, call an authorised assistance centre.

76 Operator's Manual B 235 Evo
TRANSPORT, STORAGE AND HANDLING
Handling prior to installation
The basic wheel balancer packaging consists of 1 wooden crate containing:
- the wheel balancer (Fig.8)
- equipment;
- the wheel guard and corresponding mounting tube (C, Fig.4a - D, Fig. 4a).
Before installation, the wheel balancer must be shipped in its original packaging, making
sure that the machine is maintained in the position indicated on the outer packaging.
The machine can be moved by placing the packaging on a wheeled trolley or inserting
the forks of a fork lift truck in the relative slots in the pallet (Fig. 1).
1
- Packaging dimensions:
Length Depth Height Weight Packaging weight
(mm) (mm) (mm) (kg) (kg)
1410 890 1260 193 (vers. NO C) 80
197 (vers. C)
- The machine must be stored in an environment meeting the following requirements:
• relativehumidityrangingfrom20%to95%;
• temperaturerangingfrom-10°to+60°C.

Operator's Manual B 235 Evo 77
WARNING
Do not stack more than two packs to avoid damaging them.
Handling for installation
The machine may be handled and manoeuvred for installation as follows:
•Removethethreebracketsanchoringthemachinetothepallet
•Liftthemachinewithahoistinghookfortheweightofthemachine,appliedtothe
specific eye-bolt fixed to the machine for lifting as illustrated in figure 2
•Movethemachineintothedesiredpositionandsetdownontheoor
•Detachthehoistinghookfromthemachine
•Removetheeye-bolt,thentthespecicplugsuppliedinthehole.
2
CAUTION
When moving the machine, do not use:
- the wheel shaft
- the weight tray
- the display head
as a gripping point.

78 Operator's Manual B 235 Evo
Handling and manoeuvring after installation
The machine may be handled and manoeuvred after installation as follows:
•Disconnectthepowercablefromthesocket
•Removethepluginoneofthetraysoftheweightholdercover
•Screwtheeye-boltsuppliedcompletelyontothethreadedpininthehole
•Liftthemachinewithahoistinghooksuitablefortheweightofthemachine,appliedto
the specific eye-bolt fixed to the machine for lifting as illustrated in figure 2a
•Movethemachineasrequiredandsetdownontheoor
•Detachthehoistinghookfromthemachine
•Removetheeye-bolt,thenrettheplugremovedpreviouslyfromtheweighttraycover
2a
CAUTION
When moving the machine, do not use:
- the wheel shaft
- the weight tray
- the display head
as a gripping point.

Operator's Manual B 235 Evo 79
INSTALLATION
CAUTION
Take the utmost care when unpacking, assembling, lifting and setting up the machine
as indicated below.
Failure to observe these instructions can damage the machine and compromise the
operator's safety.
Remove the original packaging materials after positioning them as indicated on the
packaging and keep them intact so the machine can be safely shipped at a later date
if necessary.
CAUTION
Choose the place of installation in compliance with local regulations on occupational
safety.
In particular, the machine must only be installed and used in protected environments
where there is no risk of anything dripping onto it.
IMPORTANT: for the correct and safe operation of the machine, the lighting level in the
place of use should be at least 300 lux.
Theoormustbestrongenoughtosupportaloadequaltotheweightoftheequipment
plusthemaximumloadallowed.Thesupportbaseontheoorandtheenvisagedxing
means must also be taken into account.
Environmental operating conditions must comply with the following requirements:
-relativehumidityrangingfrom30%to80%(withoutcondensation);
-temperaturerangingfrom0°to+50°C.
WARNING
For information concerning the technical features, warnings and maintenance instruc-
tions consult the related operator manuals provided with the documentation of the
machine.
CAUTION
The machine must not be operated in potentially explosive atmospheres.
The machine is supplied partially disassembled and is to be assembled according to
the procedures described below.

80 Operator's Manual B 235 Evo
Head assembly (Fig.3/3a/3b)
- loosen the screws M8 (A, Fig.3) that fasten the head to the body on the rear side of the
machine;
3
- turn the head to a vertical position and position it on the weight tray cover as shown in
the figure 3a placing the cables inside the machine;

3a
- fix the head by first tightening the two screws A and then the two screws B shown in
the previous figure;
- Fit the closing plate for the weight tray cover A using the supplied screws B (Fig.3b).

Operator's Manual B 235 Evo 81
CAUTION
Correctly fit the plate as shown below in the figure.

3b
Installing the wheel guard with the corresponding mounting (Fig. 4)
- Install the bush (A, fig. 4) on the rotation pivot (B, fig. 4). While doing this, ensure that
the groove on the pivot is aligned with the pin in the bush;
4
- Fasten the tube on the pivot using the M12 screw supplied.
- Insert the metal tube (D, Fig. 4a) into the two plastic guard front holes (C, Fig. 4a);
- Couple the guard to the rear side of the tube by inserting it into the correct position