AirMan SDG25S-8E1 User manual









    
BTW Equipment Supply LLC dba Airman Arizona • www.btwequipmentsupply.com www.airmanarizona.com
SDG45S-8E1
Instruction Manual
ORDER PARTS ONLINE
www.airmanarizona.com

Preface






 



 
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


 
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

oENGINE GENERATOR o
  
  
 
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  
 I 
  aox  
 
  
  
Q     Q
MADE IN JAPAN
A040491




BTW Equipment Supply LLC dba Airman Arizona • www.btwequipmentsupply.com www.airmanarizona.com
SDG45S-8E1
Instruction Manual
ORDER PARTS ONLINE
www.airmanarizona.com

Table of Contents
1. Safety ...........................................................................................................................1-1
1.1 Caution before Operation ................................................................................................................1-2
1.2 Caution during Operation ................................................................................................................1-4
1.3 Caution during Inspection and Maintenance ...................................................................................1-6
1.4 Safety Warning Labels ....................................................................................................................1-9
2. Part Names ..................................................................................................................2-1
2.1 Internal Components .......................................................................................................................2-1
3. Installation ...................................................................................................................3-1
3.1 Transporting Unit ...........................................................................................................................3-1
3.2
Conditions of Unit Installation ......................................................................................................3-1
3.3 Grounding Method ............................................................................................................................3-4
3.4 Selecting Cable ...............................................................................................................................3-7
3.5
Selector Valve of Fuel Pipe ..........................................................................................................3-8
4. Operation .....................................................................................................................4-1
4.1 Instrument panel ............................................................................................................................4-1
4.2
Protection device ...........................................................................................................................4-3
4.3 Connecting load................................................................................................................................4-6
4.4 Engine Oil
・ Coolant ・ Fuel ..................................................................................................................4-9
4.5
Check before Starting the Machine .............................................................................................4-11
4.6
Unit Operation ................................................................................................................................4-14
4.7
Stopping Procedures .....................................................................................................................4-18
4.8
Emergency Stop ..............................................................................................................................4-18
4.9
Air Bleeding ......................................................................................................................................4-19
5. Failure cause and measures .....................................................................................5-1
5.1 Troubleshooting ................................................................................................................................5-1
6. Periodic Inspection/Maintenance ..............................................................................6-1
6.1 Important items as Periodic and Maintenance or after Maintenance ..............................................6-1
6.2 Daily Inspection and keeping Operation Log ...................................................................................6-2
6.3 Periodic Replacement of Parts .........................................................................................................6-2
6.4 Periodic Inspection List ...................................................................................................................6-3
6.5 Maintenance .....................................................................................................................................6-5
6.6 Periodical Load Operation to be Performed......................................................................................6-18
7. Storage of the Unit .....................................................................................................7-1
7.1 Preparation for Long-term Storage .................................................................................................7-1
8. Specifications .............................................................................................................8-1
8.1 Specifications....................................................................................................................................8-1
8.2 Outline drawing ..............................................................................................................................8-3
9. Wiring Diagram ...........................................................................................................9-1
9.1 Generator Wiring Diagram................................................................................................................ . 9-1
9.2 Engine Wiring Diagram.....................................................................................................................
. 9-3
10. Piping Diagram ...........................................................................................................10-1
10.1 Fuel piping ......................................................................................................................................10-1
BTW Equipment Supply LLC dba Airman Arizona • www.btwequipmentsupply.com www.airmanarizona.com
SDG45S-8E1
Instruction Manual
ORDER PARTS ONLINE
www.airmanarizona.com

1.Safety




 1IA 
I J A -


A DANGER
WARNING 
IA I
!IMPORTANT]
 


 
 
  
 







1-1
BTW Equipment Supply LLC dba Airman Arizona • www.btwequipmentsupply.com www.airmanarizona.com
SDG45S-8E1
Instruction Manual
ORDER PARTS ONLINE
www.airmanarizona.com

1.Safety
  

 

 


   

  





 



A 



 



1-2




BTW Equipment Supply LLC dba Airman Arizona • www.btwequipmentsupply.com www.airmanarizona.com
SDG45S-8E1
Instruction Manual
ORDER PARTS ONLINE
www.airmanarizona.com

1.Safety
 
 




 




  
 
  

  

   


 








  
  


1-3
BTW Equipment Supply LLC dba Airman Arizona • www.btwequipmentsupply.com www.airmanarizona.com
SDG45S-8E1
Instruction Manual
ORDER PARTS ONLINE
www.airmanarizona.com

1.Safety
1.2 Caution during Operation
A  








 

H990208
A  ■ 


TR0304
A  ■ 
 



1-4
H990432
BTW Equipment Supply LLC dba Airman Arizona • www.btwequipmentsupply.com www.airmanarizona.com
SDG45S-8E1
Instruction Manual
ORDER PARTS ONLINE
www.airmanarizona.com

1.Safety
A CAUTION --------
  
 


 
 


 



A CAUTION  

 
 



 
 












1-5


BTW Equipment Supply LLC dba Airman Arizona • www.btwequipmentsupply.com www.airmanarizona.com
SDG45S-8E1
Instruction Manual
ORDER PARTS ONLINE
www.airmanarizona.com

1.Safety
1.3 Caution during Inspection and Maintenance
  



 





















■1


 

1-6

BTW Equipment Supply LLC dba Airman Arizona • www.btwequipmentsupply.com www.airmanarizona.com
SDG45S-8E1
Instruction Manual
ORDER PARTS ONLINE
www.airmanarizona.com

1.Safety
 CAUTION 






 

  



 

 















1-7
BTW Equipment Supply LLC dba Airman Arizona • www.btwequipmentsupply.com www.airmanarizona.com
SDG45S-8E1
Instruction Manual
ORDER PARTS ONLINE
www.airmanarizona.com

1.Safety
A CAUTION 





A 

 





 

1-8
@
BTW Equipment Supply LLC dba Airman Arizona • www.btwequipmentsupply.com www.airmanarizona.com
SDG45S-8E1
Instruction Manual
ORDER PARTS ONLINE
www.airmanarizona.com

1.Safety
  

 




 
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


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
  
  
   

7

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







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5
A 



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
   ®   
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 
 


   
 
   
    
    
  
 
 

   
      
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 
  

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

  
 
 
  

 
 
1-9

BTW Equipment Supply LLC dba Airman Arizona • www.btwequipmentsupply.com www.airmanarizona.com
SDG45S-8E1
Instruction Manual
ORDER PARTS ONLINE
www.airmanarizona.com

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BTW Equipment Supply LLC dba Airman Arizona • www.btwequipmentsupply.com www.airmanarizona.com
SDG45S-8E1
Instruction Manual
ORDER PARTS ONLINE
www.airmanarizona.com

  
1 2
 
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2. Part Names
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




BTW Equipment Supply LLC dba Airman Arizona • www.btwequipmentsupply.com www.airmanarizona.com
SDG45S-8E1
Instruction Manual
ORDER PARTS ONLINE
www.airmanarizona.com

2. Part Names
19 18 17 16 15 14
A131066
Figure SDG45S-8E1
  
  
2  
3  

  

  
6  
  
8  
9  
10  
11  
  
13  
  
  
16  

  
  
19  
BTW Equipment Supply LLC dba Airman Arizona • www.btwequipmentsupply.com www.airmanarizona.com
SDG45S-8E1
Instruction Manual
ORDER PARTS ONLINE
www.airmanarizona.com

3. Installation
  
A 
  






  




 
   




3-1

A130545
BTW Equipment Supply LLC dba Airman Arizona • www.btwequipmentsupply.com www.airmanarizona.com
SDG45S-8E1
Instruction Manual
ORDER PARTS ONLINE
www.airmanarizona.com

 
   
 1








  

















 

/� .  
 
 


 













3-2


BTW Equipment Supply LLC dba Airman Arizona • www.btwequipmentsupply.com www.airmanarizona.com
SDG45S-8E1
Instruction Manual
ORDER PARTS ONLINE
www.airmanarizona.com

 
 





 
 















 


 






�/A


F/A

 

BTW Equipment Supply LLC dba Airman Arizona • www.btwequipmentsupply.com www.airmanarizona.com
SDG45S-8E1
Instruction Manual
ORDER PARTS ONLINE
www.airmanarizona.com

 
A  




3-4


BTW Equipment Supply LLC dba Airman Arizona • www.btwequipmentsupply.com www.airmanarizona.com
SDG45S-8E1
Instruction Manual
ORDER PARTS ONLINE
www.airmanarizona.com

3.3 Grounding method
 
 
 


GROUND 0
0
0
1 
  
     
      
    
A  
 
  
 

 

 
 
  
  


BTW Equipment Supply LLC dba Airman Arizona • www.btwequipmentsupply.com www.airmanarizona.com
SDG45S-8E1
Instruction Manual
ORDER PARTS ONLINE
www.airmanarizona.com