AirMan SDG40S-8B1 User manual

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Preface
A040491
Thank you for having selected our “AIRMAN” product.
◆ This manual explains about the proper operation and daily inspection and maintenance of this
machine.
◆ In order to use a machine safely, people with sufficient knowledge and sufficient technology need to
deal with it.
◆ Before operating the unit, read the manual carefully, fully understand its operation and
maintenance requirement. Maintain “SAFETY OPERATION AND PROPER MAINTENANCE OF
THE UNIT”.
Be sure to follow safety warnings and cautions given in the manual.
Unsafe operation could cause serious injury or death.
◆For details of handling, maintenance and safety of the engine, see the Engine Operation Manual.
◆Keep the manual available at all times for the operator or safety supervisor.
◆ If the manual is lost or damaged, place an order with your dealer for another copy.
◆ Be sure that the manual is included with the unit when it is handed over to another user.
◆ There may be some inconsistency in detail between the manual and the actual machine due to
improvements of the machine. Ask your dealer if you have any questions or problems.
◆ If you have any questions about the unit, please inform us the model and serial number. A plate
stamped with the model and serial number is attached to side of the unit.
◆ Each illustrated figure (Fig.) has a number
(for instance, A040491) at the right bottom.
This number is not a part number, but it is
used only for our reference number.
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Table of Contents
1. Safety ...........................................................................................................................1-1
1.1 Caution before Operation ................................................................................................................1-2
1.2 Caution during Operation ................................................................................................................1-4
1.3 Caution during Inspection and Maintenance ...................................................................................1-6
1.4 Safety Warning Labels ....................................................................................................................1-8
2. Part Names ..................................................................................................................2-1
2.1 Internal Components .......................................................................................................................2-1
3. Installation ...................................................................................................................3-1
3.1 Transporting Unit ...........................................................................................................................3-1
3.2
Conditions of Unit Installation ......................................................................................................3-1
3.3 Grounding Method ............................................................................................................................3-4
3.4 Selecting Cable ...............................................................................................................................3-7
3.5
Selector Valve of Fuel Pipe ..........................................................................................................3-8
4. Operation .....................................................................................................................4-1
4.1 Instrument panel ............................................................................................................................4-1
4.2
Protection device ...........................................................................................................................4-2
4.3 Connecting load................................................................................................................................4-5
4.4 Engine Oil
・ Coolant ・ Fuel ..................................................................................................................4-8
4.5
Check before Starting the Machine .............................................................................................4-10
4.6
Unit Operation ................................................................................................................................4-13
4.7
Stopping Procedures .....................................................................................................................4-17
4.8
Emergency Stop ..............................................................................................................................4-17
4.9
Air Bleeding ......................................................................................................................................4-17
5. Periodic Inspection/Maintenance ..............................................................................5-1
5.1 Important items as Periodic and Maintenance or after Maintenance ..............................................5-1
5.2 Daily Inspection and keeping Operation Log ...................................................................................5-2
5.3 Periodic Replacement of Parts .........................................................................................................5-2
5.4 Periodic Inspection List ...................................................................................................................5-3
5.5 Maintenance .....................................................................................................................................5-5
5.6 Periodical Load Operation to be Performed......................................................................................5-14
6. Maintenance/Adjustment ...........................................................................................6-1
6.1 Maintenance of Battery.....................................................................................................................6-1
6.2 Troubleshooting ................................................................................................................................6-3
7. Storage of the Unit .....................................................................................................7-1
7.1 Preparation for Long-term Storage .................................................................................................7-1
8. Specifications .............................................................................................................8-1
8.1 Specifications....................................................................................................................................8-1
8.2 Outline drawing ..............................................................................................................................8-3
9. Wiring Diagram ...........................................................................................................9-1
9.1 Generator Wiring Diagram................................................................................................................ . 9-1
9.2 Engine Wiring Diagram.....................................................................................................................
. 9-2
10. Wiring Diagram ...........................................................................................................10-1
10.1 Fuel piping ......................................................................................................................................10-1
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1.Safety
1-1
This manual explains and illustrates general requirements for safety and cautions for safety.
Please read these safety requirements carefully and fully understand the contents before starting the
machine.
For your better recognition, according to the degree of potential danger harmful to a human body,
safety messages are classified into three hierarchical categories, namely, , , and
with a caution symbol － attached to each message.
When one of these messages is found, please take preventive measures for safety to carry out “SAFETY
OPERATION AND PROPER MAINTENANCE OF THE UNIT ”.
DANGER indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury. This signal word
is to be limited to the most extreme situations.
WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It may also be
used to alert against unsafe practices.
IMPORTANT indicates important caution messages for the
performance or durability of the unit, which has no concern to
injury or accident of or to a human body.
Follow warnings mentioned in this manual. This instruction manual does not describe all safety items.
We, therefore, advise you to pay special attention to all items (even though they may not be described in
the manual) for your safety.
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