Aiwa CT-FX5300M YL User manual

SERVICE MANUAL
DATA
BASIC TAPE MECHANISM : CDS-801AW1
STEREO CAR
CASSETTE RECEIVER
CT-FX5300M
S/M Code No. 09-003-342-7N1
YL

2
SPECIFICATIONS
RADIO SECTION
(FM)
Frequency Range: 87.5 MHz–108 MHz
(100-kHz steps)
87.5 MHz–108 MHz [Except YV]
65 MHz–74 MHz [YV]
(50-kHz steps)
Usable Sensitivity: 12.7 dBf
50 dB Quieting Sensitivity: 17.2 dBf
IF Rejection: 80 dB
Frequency Response: 30 Hz–15,000 Hz
S/N Ratio: 63 dB
Stereo Separation: 35 dB at 1 kHz
Alternate Channel Selectivity: 70 dB
Capture Ratio: 3 dB
(AM(MW)) [Except YZ]
Frequency Range: 530 kHz–1,710 kHz
(10-kHz steps)
531 kHz–1,602 kHz
(9-kHz steps)
Usable Sensitivity: 30 µV (30 dB)
(MW) [YZ]
Frequency Range: 531 kHz–1,620 kHz
(9-kHz steps)
Usable Sensitivity: 30 µV (30 dB)
(LW) [YZ]
Frequency Range: 144 kHz–288 kHz
(1-kHz/9-kHz steps)
Usable Sensitivity: 30 µV (30 dB)
TAPE SECTION
Tape Speed: 4.8 cm/sec. (17/8ips)
S/N Ratio: 50 dB
Frequency Response: 40 Hz–14,000 Hz
Stereo Separation: 40 dB
FF/REW Time: 100 sec. (C-60)
AUDIO SECTION
Max. Power Output: 45 W x 4 channels
AUX IN input
Input sensitivity (load impedance)
AUX IN: 300 mV (10 kΩ)
GENERAL
Power-Supply Voltage: 14.4 V (11 to 16 V allowable),
DC, negative ground
Load Impedance: 4Ω
Tone Control: Bass ±10 dB at 100 Hz
Treble ±10 dB at 10 kHz
Preamp Output Voltage (load impedance):
2.2 V (10 kΩ)
Installation size: 182(W) x 53(H) x 155(D) mm
(71/4(W) x 21/8(H) x 61/8(D) inches)
STEERING-WHEEL-MOUNTED REMOTE CONTROL
UNIT
Dimensions: approx. 67 (W) x 26 (H) x 27 (D) mm
(23/4(W) x 11/16 (H) x 11/8(D) inches)
(excluding holder)
Weight: approx. 38 g (1.33 oz)
(including holder, battery)
• Design and specifications are subject to change without notice.
REF. NO PART NO. KANRI DESCRIPTION
NO.
REF. NO PART NO. KANRI DESCRIPTION
NO.
ACCESSORIES LIST
1 8A-KT9-904-010 IB,YH,Y(E CK CH A) 530M<C,D>
1 8A-KT9-903-010 IB,YL(3L) 5300M<E>
1 8A-KT9-901-010 IB,YU(3L) 530M<A>
1 8A-KT9-905-010 IB,YV(ER) 530M<B>
1 8A-KT8-901-010 IB,YZ(9L) FR530M<F>
2 8A-KT5-908-010 IB,INST,YH,Y (E CK CH A)-A<C,D>
2 8A-KT5-902-010 IB,INST,YU,YL (3L,P)<A,E>
2 8A-KT3-902-010 IB,INST,YZ (9L)-A<B,F>
3 R8-AZR-190-040 AZR-1 RCKCGNF
4 8Z-KT1-625-010 CONN ASSY,16P SOC016<A,C,D,E>
5 86-KT1-237-010 HLDR,REAR MTG
6 8Z-KT1-030-010 CASE,DFP -T
7 88-KC4-057-010 BELT, HRC
8 88-KC4-053-010 HLDR,BELT HRC
9 88-KC4-257-010 KEY,HEXAGON WRENCH
10 8Z-KT1-232-010 KEY,REMOVE -T
11 87-B10-141-010 NUT,5 TYPE-2
12 8Z-KT1-251-010 S-SCREW,5*6 TH+ TAPPING ST
13 88-KC4-255-010 S-SCREW,HEX-SOC+3-3.5 BLK
14 88-KT1-247-010 S-SCREW,HEXAGON
15 88-KT1-250-010 S-SCREW,THIN HEAD+2.6-4 BLK
16 87-B10-143-010 UT1+5-15 W/O SLOT
17 87-B10-144-010 W,5.2-10-0.5
18 87-B10-145-010 W-SPR,5.3-8.5-1.5
TYPE MODEL NAME SUFFIX
A CT-FX530M YU
B CT-FX530M YV
C CT-FX530M YH
D CT-FX530M YJ
E CT-FX5300M YL
F CT-FR530M YZ

3
REF. NO PART NO. KANRI DESCRIPTION
NO.
REF. NO PART NO. KANRI DESCRIPTION
NO.
ELECTRICAL MAIN PARTS LIST
IC
8Z-KT1-622-010 C-IC,LC75374E
87-A21-562-010 IC,LA4743B
87-A21-530-030 C-IC,UPD178018AGF<F>
87-002-394-010 IC,LB1641
88-KT1-608-010 C-IC,LC75854W
87-A90-951-010 RCR UNIT,SBX1971-52
88-KT1-607-080 C-IC,SAA6579T<F>
87-A21-538-010 IC,KIA2025P
87-A21-649-030 C-IC,UPD178006AGC-539-3B9<EXCEPT F>
TRANSISTOR
89-423-953-010 TR,2SD2395F
87-A30-468-040 C-TR,KRC102S-RTK
87-026-576-080 C-TR,DTC343TK
87-A30-063-080 C-TR,KRA104S
87-A30-470-040 C-TR,KTC3875SY-RTK
87-A30-471-040 C-TR,KTA1504SY-RTK
87-A30-295-010 TR,KRA226M
87-A30-469-040 C-TR,KRC111S-RTK
87-A30-472-040 C-TR,KRA226S-RTK
87-A30-467-040 C-TR,KRA111S-RTK
8Z-KTH-627-080 TR,KTA1273Y
87-A30-476-010 TR,KTA1046Y
8Z-KTH-626-080 TR,KTC3203Y
DIODE
87-020-465-080 DIODE,1SS133 (110MA)
87-A40-350-080 ZENER,MTZJ 4.7C
87-A40-504-040 C-DIODE,KDS184
87-017-932-080 ZENER,MTZJ6.2B
87-A40-830-040 DIODE,KDS226-RTK
87-A40-250-080 C-DIODE,DAN217
87-A40-509-080 ZENER,MTZJ6.8C
87-001-783-080 DIODE,1N4002
87-020-590-080 ZENER,02CZ10Y
87-070-022-010 DIODE,IN5402 (RECT)
87-020-585-080 CHIP-ZENER,02CZ6.2Y
87-A40-624-080 ZENER,MTZJ10A
87-017-931-080 ZENER,MTZJ5.6B
87-A40-620-080 ZENER,MTZJ6.2A
87-A40-829-040 DIODE,KDS196-RTK
87-A40-835-080 C-ZENER,Z02W5.1VX-RTK
87-A40-869-080 C-ZENER,02CZ11X<EXCEPT F>
87-A40-834-080 C-ZENER,Z02W9.1VY-RTK<F>
MAIN C.B
C101 87-010-322-080 C-CAP,S 100P-50 CH
C102 87-010-197-080 CAP, CHIP 0.01 DM
C103 87-010-184-080 C-CAP,S 1000P
C104 87-010-186-080 CAP,CHIP 4700P
C105 87-010-490-040 CAP, ELECT 0.1-50
C106 87-010-198-080 CAP, CHIP 0.022
C107 87-010-553-040 CAP,E 47-16 GAS
C108 87-010-196-080 CHIP CAPACITOR,0.1-25
C109 87-010-553-040 CAP,E 47-16 GAS
C110 87-010-992-080 C-CAP,S 0.047-25 B
C111 87-010-213-080 C-CAP,S 0.015-50 B<EXCEPT A>
C111 87-010-198-080 CAP, CHIP 0.022<A>
C112 87-010-213-080 C-CAP,S 0.015-50 B<EXCEPT A>
C112 87-010-198-080 CAP, CHIP 0.022<A>
C113 87-010-992-080 C-CAP,S 0.047-25 B
C114 87-010-992-080 C-CAP,S 0.047-25 B
C115 87-010-197-080 CAP, CHIP 0.01 DM
C116 87-010-495-080 CAP,E2.2-50
C117 87-010-197-080 CAP, CHIP 0.01 DM
C118 87-010-197-080 CAP, CHIP 0.01 DM
C120 87-010-553-040 CAP,E 47-16 GAS
C121 87-010-196-080 CHIP CAPACITOR,0.1-25
C301 87-010-494-040 CAP,E 1-50 GAS
C302 87-010-494-040 CAP,E 1-50 GAS
C303 87-010-178-080 CHIP CAP 1000P
C304 87-010-178-080 CHIP CAP 1000P
C401 87-010-494-040 CAP,E 1-50 GAS
C402 87-010-494-040 CAP,E 1-50 GAS
C501 87-010-494-040 CAP,E 1-50 GAS
C502 87-010-494-040 CAP,E 1-50 GAS
C503 87-010-494-040 CAP,E 1-50 GAS
C504 87-010-494-040 CAP,E 1-50 GAS
C505 87-010-184-080 CHIP CAPACITOR 3300P(K)
C506 87-010-184-080 CHIP CAPACITOR 3300P(K)
C507 87-010-198-080 CAP, CHIP 0.022
C508 87-010-198-080 CAP, CHIP 0.022
C509 87-010-498-040 CAP,E 10-16 GAS
C510 87-010-498-040 CAP,E 10-16 GAS
C511 87-A11-177-080 C-CAP,S 0.15-16 K B
C512 87-A11-177-080 C-CAP,S 0.15-16 K B
C513 87-A11-177-080 C-CAP,S 0.15-16 K B
C514 87-A11-177-080 C-CAP,S 0.15-16 K B
C515 87-010-498-040 CAP,E 10-16 GAS
C516 87-010-498-040 CAP,E 10-16 GAS
C517 87-010-553-040 CAP,E 47-16 GAS
C518 87-010-498-040 CAP,E 10-16 GAS
C519 87-010-196-080 CHIP CAPACITOR,0.1-25
C520 87-010-494-040 CAP,E 1-50 GAS
C521 87-010-494-040 CAP,E 1-50 GAS
C522 87-010-494-040 CAP,E 1-50 GAS
C523 87-010-494-040 CAP,E 1-50 GAS
C524 87-010-552-040 CAP,E 22-16 GAS
C525 87-012-358-080 C-CAP,S 0.47-10 F Z
C526 87-012-358-080 C-CAP,S 0.47-10 F Z
C527 87-012-358-080 C-CAP,S 0.47-10 F Z
C528 87-010-196-080 CHIP CAPACITOR,0.1-25
C529 87-012-141-080 CHIP-CAPACITOR,0.22-16F
C530 87-012-141-080 CHIP-CAPACITOR,0.22-16F
C531 87-010-178-080 CHIP CAP 1000P
C601 87-A11-177-080 C-CAP,S 0.15-16 K B
C602 87-A11-177-080 C-CAP,S 0.15-16 K B
C603 87-A11-177-080 C-CAP,S 0.15-16 K B
C604 87-A11-177-080 C-CAP,S 0.15-16 K B
C605 87-010-180-080 C-CER 1500P
C606 87-010-180-080 C-CER 1500P
C607 87-010-180-080 C-CER 1500P
C608 87-010-180-080 C-CER 1500P
C609 87-010-491-040 CAP,E 0.22-50 GAS
C610 87-010-552-040 CAP,E 22-16 GAS
C611 87-010-196-080 CHIP CAPACITOR,0.1-25
C612 8Z-KT1-633-000 CAP,E 3300U-16 105 PW
C613 87-010-553-040 CAP,E 47-16 GAS
C614 87-010-196-080 CHIP CAPACITOR,0.1-25
C615 87-010-196-080 CHIP CAPACITOR,0.1-25
C616 87-010-196-080 CHIP CAPACITOR,0.1-25
C617 87-010-196-080 CHIP CAPACITOR,0.1-25
C626 87-018-209-080 CHIP CAPACITOR,0.1-50
C701 87-010-490-040 CAP, ELECT 0.1-50
C702 87-010-196-080 CHIP CAPACITOR,0.1-25
C703 87-010-314-080 C-CAP,S 22P-50V
C704 87-010-316-080 C-CAP,S 33P-50 CH
C705 87-010-196-080 CHIP CAPACITOR,0.1-25
C706 87-010-198-080 CAP, CHIP 0.022
C707 87-010-555-040 CAP,E 100-10 GAS
C708 87-010-322-080 C-CAP,S 100P-50 CH
C709 87-010-322-080 C-CAP,S 100P-50 CH
C710 87-010-178-080 CHIP CAP 1000P
C712 87-016-039-090 CAP,DL 0.022F-5.5 Z 70 FM
C713 87-010-197-080 CAP, CHIP 0.01 DM
C714 87-010-197-080 CAP, CHIP 0.01 DM

4
REF. NO PART NO. KANRI DESCRIPTION
NO.
REF. NO PART NO. KANRI DESCRIPTION
NO.
C801 87-010-182-080 C-CAP,S 2200P-50 B
C802 87-010-182-080 C-CAP,S 2200P-50 B
C803 87-010-196-080 CHIP CAPACITOR,0.1-25
C804 87-010-552-040 CAP,E 22-16 GAS
C805 87-010-555-040 CAP,E 100-10 GAS
C806 87-010-101-080 CAP, ELECT 220-16
C807 87-010-498-040 CAP,E 10-16 GAS
C808 87-010-197-080 CAP, CHIP 0.01 DM
C809 87-010-553-040 CAP,E 47-16 GAS
C810 87-010-198-080 CAP, CHIP 0.022
C811 87-010-197-080 CAP, CHIP 0.01 DM
C1205 87-010-498-040 CAP,E 10-16 GAS
C1206 87-010-498-040 CAP,E 10-16 GAS
C1207 87-010-498-040 CAP,E 10-16 GAS
C1208 87-010-498-040 CAP,E 10-16 GAS
C1211 87-012-140-080 CAP 470P
C1212 87-012-140-080 CAP 470P
C1213 87-012-140-080 CAP 470P
C1214 87-012-140-080 CAP 470P
C1301 87-010-198-080 CAP, CHIP 0.022<B,F>
CN701 88-KTA-603-010 CONN,15P CAM-B68
CN801 8Z-KT1-624-010 CONN,16P SOC017<A,C,D,E>
CNA201 8A-KT7-651-010 CONN ASSY,5P MAIN-EQ
CNA251 8A-KT5-651-010 CONN ASSY,12P MAIN-DECK
CNA252 8A-KT5-651-010 CONN ASSY,12P MAIN-DECK
CNA801 8A-KT1-631-010 CONN ASSY,8P ISO-BLACK-A<B,F>
CNA802 8A-KT1-632-010 CONN ASSY,8P ISO-WHITE-A<B,F>
D703 87-027-262-010 LEDE,TLR-124(RED)
F801 8Z-KC1-621-010 FUSE,15A 32V
J101 8Z-KT1-614-010 ANT,AW-002
J401 8A-KC7-620-010 JACK,DIN 13 P SKDS1302
J1201 87-A61-224-010 JACK,PIN 4P XR-401
L101 87-003-143-080 COIL 4.7 UH
L102 8Z-KT1-619-010 COIL,68MH K7-D
L301 87-003-143-080 COIL 4.7 UH
L701 87-003-149-080 COIL,47UH
L801 8Z-KT1-615-010 FLTR,AMORPHOUS -CHOKE
SW701 87-A91-070-010 SW,TACT SKHHLV
SW703 87-A91-152-010 SW,SL 1-1-2 SSSS212-11-A<EXCEPT F>
TU101 8A-KC8-620-010 TU UNIT,FAE347-A11<F>
TU101 8A-KC8-621-010 TU UNIT,FAE347-A12<A,C,D,E>
TU101 8A-KTG-607-010 TU UNIT,FAE347-P10<B>
X701 87-A70-175-010 VIB,XTAL 4.5MHZ AT-49
FRONT C.B
C1001 87-010-176-080 C-CAP,S 680P-50 SL
C1002 87-010-194-080 CAP, CHIP 0.047
C1003 87-010-194-080 CAP, CHIP 0.047
C1004 87-010-196-080 CHIP CAPACITOR,0.1-25
C1005 87-010-805-080 CAP, S 1-16
C1006 87-010-194-080 CAP, CHIP 0.047
CN1001 88-KTA-602-010 CONN,15P CAM-B67
LCD1001 8A-KT9-610-010 LCD,AKT-8/9(3COLOR)
LED1001 87-017-827-070 C-LED,SEC 1201C RED
LED1002 87-017-827-070 C-LED,SEC 1201C RED
LED1003 87-017-827-070 C-LED,SEC 1201C RED
LED1004 87-A40-813-040 C-LED,SEC1E01C BLUE
LED1005 87-A40-813-040 C-LED,SEC1E01C BLUE
LED1006 87-A40-813-040 C-LED,SEC1E01C BLUE
LED1007 87-017-827-070 C-LED,SEC 1201C RED
PL1001 8A-KT7-655-010 LAMP,9V-50MA
PL1002 8A-KT7-655-010 LAMP,9V-50MA
SW1001 87-036-251-080 SW,T CT 6X3.5 160
SW1002 87-036-251-080 SW,T CT 6X3.5 160
SW1003 87-036-251-080 SW,T CT 6X3.5 160
SW1004 87-A90-001-080 C-SW,TACT SKQMAL
SW1005 87-036-251-080 SW,T CT 6X3.5 160
SW1006 87-036-251-080 SW,T CT 6X3.5 160
SW1007 87-A90-001-080 C-SW,TACT SKQMAL
SW1008 87-036-251-080 SW,T CT 6X3.5 160
SW1009 87-036-251-080 SW,T CT 6X3.5 160
SW1010 87-036-251-080 SW,T CT 6X3.5 160
SW1011 87-A90-001-080 C-SW,TACT SKQMAL
SW1012 87-A90-001-080 C-SW,TACT SKQMAL
SW1013 87-036-251-080 SW,T CT 6X3.5 160
SW1014 87-036-251-080 SW,T CT 6X3.5 160
SW1015 87-A90-001-080 C-SW,TACT SKQMAL
SW1016 87-036-220-080 C-SW,T
VR1001 87-A91-597-010 SW,RTRY SIM-026MT
W1 8A-KT9-611-010 F-CABLE,3P 50MM
AUX C.B
J1001 87-A61-229-010 JACK,3.5 BLK ST W/SW
CONTROL C.B
C251 87-010-553-040 CAP,E 47-16 GAS
C252 87-012-141-080 CHIP-CAPACITOR,0.22-16F
C253 87-012-141-080 CHIP-CAPACITOR,0.22-16F
C254 87-010-196-080 CHIP CAPACITOR,0.1-25
C255 87-012-141-080 CHIP-CAPACITOR,0.22-16F
C256 87-010-497-040 CAP,E 4.7-35 GAS
C257 87-010-197-080 CAP, CHIP 0.01 DM
C258 87-010-553-040 CAP,E 47-16 GAS
CON251 87-099-203-010 CONN,10P 6216 H
CON252 87-A61-262-010 CONN,12P V B12B-ZR
EQ C.B
C271 87-010-994-080 CAP 820P
C272 87-010-994-080 CAP 820P
C273 87-010-994-010 CAP 820P
C274 87-010-994-080 CAP 820P
C275 87-010-552-040 CAP,E 22-16 GAS
C276 87-010-552-040 CAP,E 22-16 GAS
C277 87-010-426-080 CAP, CHIP 0.012
C278 87-010-426-080 CAP, CHIP 0.012
C279 87-010-494-040 CAP,E 1-50 GAS
C280 87-010-494-040 CAP,E 1-50 GAS
C281 87-010-555-040 CAP,E 100-10 GAS
C282 87-010-421-040 CAP,E 4.7-3.5
C283 87-010-498-040 CAP,E 10-16 GAS
C284 87-010-494-040 CAP,E 1-50 GAS
C285 87-010-494-040 CAP,E 1-50 GAS
C286 87-010-553-040 CAP,E 47-16 GAS
CON271 87-A61-259-010 CONN,5P V B5B-ZR
CON272 87-009-349-010 CONN,6P PH H
RDS C.B
C1101 87-012-149-080 C-CAP,S 30P-50 CH<F>
C1102 87-010-315-080 C-CAP,S 27P-50 CH<F>
C1103 87-010-175-080 CAP 560P<F>
C1104 87-010-196-080 CHIP CAPACITOR,0.1-25<F>
C1105 87-012-157-080 C-CAP,S 330P-50 CH<F>
C1106 87-010-495-040 CAP,E 2.2-50 GAS<F>
C1107 87-010-197-080 CAP 0.01<F>
CON1101 8Z-KTH-613-010 CONN,3P HEADER-ANGLE<F>
CON1102 8Z-KTH-613-010 CONN,3P HEADER-ANGLE<F>
SFR1101 87-024-437-080 SFR,100K<F>
X1101 87-A70-091-010 VIB,XTAL 4.332MHZ CSA-309<F>
MECHA. C.B

65
TRANSISTOR ILLUSTRATION
IC BLOCK DIAGRAM-1
IC, LB1641 IC, LA4743B
IC, SAA6579T
B
E
C
DTC343TK
KRA104S
KRA111S
KRA226S
KRC102S
KRC111S
KTA1504
KTC3875
E C B
KTC3203
E C B
KRA226M
KTA1273
B C E
2SD2395
KTA1046
2SC2873
88
A
Resistor Code
Chip Resistor Part Coding
Figure
Value of resistor
Chip resistor
Wattage Type Tolerance
1/16W
1/10W
1/8W
1608
2125
3216
5%
5%
5%
CJ
CJ
CJ
Form
LW t
1.6 0.8 0.45
2 1.25 0.45
3.2 1.6
108
118
128
: A
: A
CHIP RESISTOR PART CODE
0.55
Resistor Code
Dimensions (mm)
Symbol
1/16W 1005 5% CJ
1.0 0.5 0.35 104
Lt
W
TYPE MODEL NAME SUFFIX
A CT-FX530M YU
B CT-FX530M YV
C CT-FX530M YH
D CT-FX530M YJ
E CT-FX5300M YL
F CT-FR530M YZ
3/4 1/2
MUTE
ON TIME
STBY
R.F GND
PRE GND
NC GND
VDD
VSS
VSS
IC, KIA2025P
6
NF-1
ch1-F
AMP-1
AMP-2
ch1-R
5
7
9
ch2-F
OUT-2
Metal
OUT-1
Metal
EQ SELECT
GND
VCC
13
ch2-R
NF-2
11
42 1
15
3
14 16 8
12
M
M
N
N
BIAS
F/R SELECT

87
SCHEMATIC DIAGRAM-1

9
IC BLOCK DIAGRAM-2
IC, LC75374E
IC, LC75854W

10
DIFFERENCE TABLE
Ref No. A B C D E F
C1107 F
C1301 B F
CN801 A C D E F
CNA801 B
CNA802 B
D710 A C D E
D715 A C D E
D718 B
D721 F
Q1101 F
Q1301 B F
R122 F
R737 A B C D E
R738 A B C D E
R1103 F
R1104 F
R1301 B F
R1302 B F
SFR1101 F
SW703 A B C D E
[This table listes the different components marked with asterisks (*) in the MAIN CB]
TYPE MODEL NAME SUFFIX
A CT-FX530M YU
B CT-FX530M YV
C CT-FX530M YH
D CT-FX530M YJ
E CT-FX5300M YL
F CT-FR530M YZ
ELECTRICAL ADJUSTMENT
1. RDS Voltage Adjustment [YZ]
Settings: • Test point: Center pin of SFR1101
• Adjustment location: SFR1101
Method: Set AM/FM Signal generation to 98 MHz, 30 dBV and
adjust SFR1101 so that the output becames 2.0 V
±0.05 V.
MAIN C.B
L102
TU101
SW703
SFR1101
TEST POINT
FRONT SIDE 2

1234567
8910 11 12 13 14
A
B
C
D
E
F
G
H
I
J
1211
WIRING-1(MAIN C.B)
CN102 CN101

1413
WIRING-2 (FRONT C.B)
0 4.7 3.45
SCHEMATIC DIAGRAM-2
123456
7
A
B
C
D
E
F
G
H
I
J
1
A
B
C
D
E
F
G
H
I
J
K
L
M
N
A
B
C
D
E
F
G
H
I
J
K
L
M
N
OO
23456 654321