Aiwa RF-M60 User manual

STEREO CAR RF-MODULATOR UNIT
RF-M60
S/M Code No. 09-994-327-6O1
YU
SERVICE MANUAL
DATA
SPECIFICATIONS
Remote control unit
Dimensions 128 x 45 x 22 mm (w/h/d)
(5 1/8 x 1 13/16 x 7/8in.)
Weight 185 g (0.41 lb.)
CD changer controller (FM modulator)
Transfer frequency 88.7/89.1 MHz switchable
Dimensions 110 x 55 x 31 mm (w/h/d)
(4 3/8x 2 1/4x 1 1/4in.)
Weight 290g(0.64lb.)
• Design and specifications are subject to change
without notice.

2
REF. NO PART NO. KANRI DESCRIPTION
NO.
REF. NO PART NO. KANRI DESCRIPTION
NO.
ELECTRICAL MAIN PARTS LIST
IC
S0-IKE-925-600 IC,KIC9256P
S0-INE-753-104 IC,UPD753104GK-534-BA8
87-070-427-080 IC,KIA78L05BP
S0-ISS-57C-030 IC,KS57C0301
S0-IKE-703-200 IC,KIA7032AP
S0-INJ-M20-35D IC,NJM2035
S5-907-032-010 IC,KIA7032P
FM MODULATOR C.B
C17 87-010-891-080 CAP,E 47UF-10V
C18 SC-E10-614-280 CAP,E 10UF-10V
C19 87-015-678-080 CAP,E 22UF-10V
C22 87-010-264-080 CAP,E 100UF-10V
C28 87-010-264-080 CAP,E 100UF-10V
C30 87-010-891-080 CAP,E 47UF-10V
C31 87-010-264-080 CAP,E 100UF-10V
C35 87-010-415-080 CAP,E 10UF-50V
C40 87-A10-189-040 CAP,E 220UF-10V
C91 87-010-622-010 CAP,E 470UF-16V
PLG11 S6-850-SA0-010 PLUG,ANT
RY11 S5-570-11Z-000 RELAY CW1-M12S
SKT11 S6-620-SL0-010 SOCKET,DIN 13P
SKT12 S6-620-SL0-010 SOCKET,DIN 13P
SKT13 S6-850-SA0-010 SOCKET,ANT
SW11 S5-526-38Z-000 SW,SLIDE MS12006
X11 S6-176-02D-000 X’TAL,7.2M
X12 S6-202-SDA-010 X’TAL,38K
CONTROL C.B
CN11 SD-685-0SD-500 CONN ASSY,13P CORD DIN
LCD1 SD-659-001-A00 LCD,KXN32220AAN
PL11 SD-ASA-001-A00 LAMP,PILOT 5V/60MA
PL12 SD-ASA-001-A00 LAMP,PILOT 5V/60MA
RMC11 S0-IJR-C62-H38 SENSOR REMOCON NJL62H380A
SW11 SD-558-T02-6C0 SW,TACT TS112-164 TP
SW12 SD-558-T02-6C0 SW,TACT TS112-164 TP
SW13 SD-558-T02-6C0 SW,TACT TS112-164 TP
SW14 SD-558-T02-6C0 SW,TACT TS112-164 TP
SW15 SD-558-T02-6C0 SW,TACT TS112-164 TP
SW16 SD-558-T02-6C0 SW,TACT TS112-164 TP
SW17 SD-558-T02-6C0 SW,TACT TS112-164 TP
SW18 SD-558-T02-6C0 SW,TACT TS112-164 TP
X11 S6-160-20Q-000 RESONTAOR CRHHF4.19
1 SD-292-004-T00 INSTRUCTION BOOK
REF. NO PART NO. KANRI DESCRIPTION
NO.
ACCESSORIES LIST
88
A
Resistor Code
Chip Resistor Part Coding
Figure
Value of resistor
Chip resistor
Wattage Type Tolerance
1/16W
1/10W
1/8W
1608
2125
3216
5%
5%
5%
CJ
CJ
CJ
Form
LW t
1.6 0.8 0.45
2 1.25 0.45
3.2 1.6
108
118
128
: A
: A
CHIP RESISTOR PART CODE
0.55
Resistor Code
Dimensions (mm)
Symbol
1/16W 1005 5% CJ
1.0 0.5 0.35 104
Lt
W

3
TRANSISTOR ILLUSTRATION
LCD DISPLAY
KTA1271Y
KTC3194O
KTC3203Y
KRC103M
KTC3199Y KRA105S KRC103S
KTC3875S
E C B E C B
C
BE

4
SCHEMATIC DIAGRAM-1 (FM MODULATOR SECTION)
L2
(ON PCB COIL)
VC11
KV1301A-1
19K
L2
(ON PCB COIL)
L1
(ON PCB COIL)
KTC3875S
KTC3194O
KTC3875S
KRC103S
KRA105S
L1
VT ADJ.
TP1
(VT)
VR11
SOUND
LEVEL ADJ.
SKT11
CD.
CHANGER SKT12
REMOTE
CONTROL UNIT
SKT12 TO B CONTROL C.B CN11
D11
ISR35
C44
0.022
10/50
RESET
SW11
FREQUENCY
SELECT
88.7MHz
89.1MHz
D12,13
ISR35
5.4V
1
2 3
1
2 3
1A
1A
BATT.
POWER
KTC3199Y
KRC103S
KRA105S
KTC3875S
SKT13
CAR ANT.
PLG11
CAR AUDIO ANT.
A FM MODULATOR C.B
Notes:
R
R

5
1234567
A
B
C
D
E
F
G
H
I
J
WIRING-1 (FM MODULATOR SECTION)
1. VT Adjustment
Settings:
Frequency select switch: 88.7 MHz
Test Point: TP1 (Collector of Q13)
Adjustment Location: L2
Method:
Locate the solder position of the DC voltage (VT) should be
6.0 ~ 7.0 V.
2. Sound Level Adjustment
Settings:
Adjustment Location: VR11
Method:
As described in instruction book, by turning VR11 clockwise or
counter clock wise the sound level is increased or decreased.
The factory adjusted level is set to same level under following
condition.
Radio level: 1 kHz, 75 kHz Dev
CDC level: 0 dB disc Play.
Setting this adjustment to maximum level will cause sound
distortion.
ADJUSTMENT
Q17
EB
C
EB
C
E
C
B
BE
C
BE
C
EB
C
EB
C
EB
C
B
C
E
WHT
WHT
12
11
10
9
8
7
6
5
2
1
4
313
12
11
10
9
8
7
6
5
2
1
4
313
1
13
3
13
PN11
ZD12
IC13
C32
SW11
SW11
FREQUENCY
SELECT
89.1MHz
88.7MHz
Q15
Q16 Q18
IC12
Q19
Q13
ZD13
RY11
SKT13
PLG11
CAR ANT
CAR AUDIO
ANT
Q11
C17
Q12
L1
L1,L2 (ON PCB COIL)
L2
IC11
ZD14 R36 SKT12
R22
R21
R19 R18 R15 R16
R14
VC11 C16
R11
C44
C43
C11
C20
R17
D11
C22
C21
C18
R20
C19
TP1
IC14
20 17 15 13 11
1079531
13578
911131516
VR11
VR11
LEVEL
CN11
C91
SKT11
SKT11
CD
CHANGER
D12
D13
ZD11
C30
C28
Q14
R58
R48
R57
R47
C59
1357
8101214
C58 R49 R59
C57
C47
C48
C49
POWER
C35
C40
R38
C31
C36 C37
X12
R40
C39
R29
X11
R25
C25
R23 R24
C29
R35
R34
C23 C24 R26 R27 R28 R33
R41
R44
R45
C38
R42
R43
R37
GND BATT ACC
1A
BLK YEL
RED
C12 R13 C13 R12 C14 C15
SKT12
REMOTE
CONTROL
UNIT
1A
A FM MODULATOR C.B
19
1
2

6
SCHEMATIC DIAGRAM-1 (CONTROL SECTION)
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
112
23
123
3
IC13
RESET
IC12
KIA78L05BP
IC13
KIA7032AP
SW18
(RESET)
IC12
5V REGULATOR
LED11
POWER
LED11~15
LTL-87HAESS-UA
RMC11
SENSOR
KTA1271Y
KRC103S
LED15
REPEAT 1 REPEAT ALL RANDOM
LED12
DISC LED13
DISC LED14
PLAY/PAUSE
PL11,12
LCD1,SW14,SW15
PILOT LAMP
1 2 3 4 5 6 7 8 9
10
LCD1 (DISPLAY)
uPD753104GK-534-BA8
MICOM
1
TO A FM MODULATOR C.B
SKT12
SEG20
SEG19
SEG18
SEG0
COM0
COM1
COM2
SEG1
SEG2
SEG3
SEG4
SEG5
SEG6
SEG7
SEG8
SEG9
SEG10
SEG11
SEG12
SEG13
SEG14
SEG15
SEG16
SEG17
24232119171513119753
POWER
SW17
REPEAT 1 REPEAT ALL RANDOM
SW12
DISC SW13
DISC
PLAY/PAUSE
SW15
SKIP
SW16
SW11
SW14
SKIP
B CONTROL C.B
KTC3203Y
Notes:
R

7
1234567
A
B
C
D
E
F
G
H
I
J
WIRING-1 (FM MODULATOR SECTION)
A
B
C
D
E
F
G
H
I
J
A
B
C
D
E
F
G
H
I
J
1234 4321
To A
FM MODULATOR C.B
SKT12
GRY
YEL BLK BLK
GRN
WHT
BLU
PNK
VLT
ORG
E
C
BE
C
B
E
C
B
31
1
3
3
1
10 7531
1211109
5678
1234
13
1
3
5
7
9
11
13
15
17
19
21
23
24
SW17
LED15 SW17
SW16 Q11
R13
IC12
LCD1
SW15
SW14
IC11
SW13
SW12
SW11 SW18 IC13
Q13
ZD11
LED11 R54
R55
LED12 LED13 PL11 PL12
LED14 LED15
Q12
R53 R21
ZD12
R20
C15
LCD1 (DISPLAY)
C51 R14
R12
R52
R51
RMC11
X11
R17
R16 R11
R22 R56
C16 C14 C13 C12
SW18
(RESET)
RMC11
SENSOR
REPEAT 1
REPEAT ALL
RANDOM
SW16
LED14
PLAY/PAUSE
SW15
PL12
PL11,12
LCD1,SW14,SW15
PILOT LAMP
SKIP
SW14
PL11
SKIP
SW13
LED13
DISC
SW12
LED12
DISC
SW11
LED11
POWER
()
B CONTROL C.B
B CONTROL C.B
151016
33 35 40 45 48
49556064
1720 25 3230
CN11

8
IC BLOCK DIAGRAM
IC, KS57C0301
IC, NJM2035
INERRUPT
CONTROL
BLOCK
FLAGS
PROGRAM
STATUS WORD
PROGRAM
COUNTER
STACK
POINTER
INTERNAL
INTERRUPTS
I/O PORT 2
I/O PORT 0
I/O PORT 1
I/O PORT 3
SERIAL I/O
PORT
ARITHMETIC
LOGIC UNIT
P0.0 /CLO
P0.1 /TIO
P0.2 /INT1
P1.0 /KS0 /CIN0
P1.1 /KS1 /CIN1
P1.2 /KS2 /CIN2
P1.3 /KS3 /CIN3
COMPARA-
TOR
8-BIT
TIMER/
COUNTER
2-KBYTE
PROGRAM
MEMORY
256 x 4-BIT
DATA
MEMORY
INSTRUCTION DECODER
WATCH
TIMER
BASIC
TIMER
CLOCK
XIN XOUT
RESET
P3.0 /SCK
P3.1 /SO
P3.2 /SI
P3.3 /BUZ
P2.0-P2.3
P0.0/CLO
KS57C0301
(Top view)
P0.1/TIO
P0.2/INT1
P1.0/KS0/CIN0
P1.1/KS1/CIN1
P1.2/KS2/CIN2
P1.3/KS3/CIN3
XOUT
XIN
VSS
VDD
P3.3/BUZ
P3.2/SI
P3.1/SO
P2.3
P2.2
P2.1
P2.0
P3.0/SCK
RESET
NOTE: Pin assignments are identical for
the 20-pin DIP and SOP packa
g
e.
1
2
3
4
5
6
7
8
9
10
20
19
18
17
16
15
14
13
12
11
14 13 12 11 10 9 8
12 34 5 6 7
2CH AMP
2-CH
IN PUT
1CH AMP
TIME
DIVISION
MPX
BUFFER
BUFFER
DIVIDER
OSC AMP
NC TRIMMING V+MPX OUT PUT PILOT OUT PUT
1-CH
IN PUT NC AC BYPASS GND AC BYPASS YO CRYSTAL TO CAPACITOR
19K
Q
Q
38K

9
IC, KIC9256P
PSCFM L
1 / 2 4bit SWALLOW
COUNTER
2 MODULUS
PRESCALER
FM IN
AM IN
XT
XT
XT
DATA
CLOCK
PERIOD
OT-1 OT-3
OT-2 OT-4
OT-4
OUTPUT PORT
OSC
CIRCUIT
AMP
AMP
AMP
12bit PROGRAMMABLE COUNTER
POWER ON
RESET RESET
PHASE
COMPARATOR
I/O PORT
TRI-STATE
BUFFER
TRI-STATE
BUFFER
OT4
VDD GND
REFERENCE COUNTER MAX
UNLOCK
24bit REGISTER
24bit REGISTER
20bit BINARY COUNTER
UNIVERSAL COUNTER CONTROL
24bit SHIFT REGISTER
MODE LFFM 12
4
4
15
5
8
24 22
5
10
44
HFFM H
DO1
DO2
(DO2/OT-4)
I/O-9 IF IN2
(I/O-6/IF IN2)
I/O-8 IF IN1
(I/O-5/IF IN1)
I/O-7/SC IN
I/O-5/CLK
I/O-6
ADDRESS
DECODER
GATE
1mS
1mS
OSC
TEST
14
13
2
1
5
6789
18
17
16
11
10
20
19
1512
4
3

Pin No. Pin Name I/O Description
10
—
—
—
—
—
O
—
—
I
I
—
I
I
I
I
I
—
—
I
I
O
—
I
I
—
I
I
I
I
—
O
O
I
—
O
—
—
—
—
LCD bias voltage
LCD bias voltage 0
LCD bias voltage 1
LCD bias voltage 2
Not connected.
Lamp control out.
No connected.
System ground
Key sourced 0
Key sourced 1
Not connected.
Key return 0
Key return 1
Key return 2
Key return 3
System reset
GROUND
Not connected.
Connected to VDD
System CLK in
System CLK out
System power supply (5 V)
Car stereo (CDC series) connection check
Clock in
Not connected.
Data in
Remocon input
ACC detect
Test terminal for LCD segment all lighting
Not connected.
Clock out
Data out
DSPSEL
Not connected.
LCD segment terminal
Common 0 of LCD
Common 1 of LCD
Common 2 of LCD
Not connected.
1
2
3
4
5, 6
7
8
9
10
11
12, 13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36 ~ 39
40 ~ 60
61
62
63
64
BIAS
VLCD0
VLCD1
VLCD2
NC
LAMP
NC
GROUND
P50
P51
NC
KR0
KR1
KR2
KR3
RESET
GROUND
NC
IC
X IN
X OUT
VDD
CD CHK
CLK-I
NC
DATA-I
REMOCON
ACCIN
TEST
NC
CLK-O
DATA-O
DSPSEL
NC
SEG20 ~ SEG0
COM0
COM1
COM2
NC
IC DESCRIPTION
IC, µPD753104GK-534-BA8

11
REF. NO PART NO. KANRI DESCRIPTION
NO.
MECHNICAL MAIN PARTS LIST
1 S3-110-SP0-010 CASE,TOP
2 S3-110-SP0-110 CASE,UNDER
3 SW-231-901-A00 PLATE WINDOW
4 SW-215-901-A00 CASE ASSY,FRONT
5 SW-217-902-A00 CASE,REAR
A 87-741-072-410 SCEW TAPTILE 2.6-5
B 87-353-533-310 SCREW,TAPTITE(YEL)
C 87-743-036-410 SCREW,TAPTITE 2-8(BLK)
REF. NO PART NO. KANRI DESCRIPTION
NO.
MECHNICAL EXPLODED VIEW
AA
A
A
A
A
B
B
C
C
C
3
4
REFLECTOR
LCD
SH, LCD
FILTER
LCD
FM MODULATOR
C.B
BUTTON
ARRAY
REFLECTOR,
BUTTON
HOUSING
LCD
CONTROL C.B
2
1
5
CONN ASSY, 3P

727105 Printed in Singapore
2–11, IKENOHATA1–CHOME, TAITO-KU, TOKYO 110, JAPAN TEL:[phone]
ELECTRICAL SECTION
DESCRIPTION REFERENCE NAME
ANT ANTENNAS
C- CHIP
C-CAP CAP, CHIP
C-CAP TN CAP, CHIP TANTALUM
C-COIL COIL, CHIP
C-DI DIODE, CHIP
C-DIODE DIODE, CHIP
C-FET FET, CHIP
C-FOTR FILTER, CHIP
C-JACK JACK, CHIP
C-LED LED, CHIP
C-RES RES, CHIP
C-SFR SFR, CHIP
C-SLIDE SW SLIDE SWITCH, CHIP
C-SW SWITCH, CHIP
C-TR TRANSISTOR, CHIP
C-VR VOLUME, CHIP
C-ZENER ZENER, CHIP
CAP, CER CAP, CERA-SOL
CAP, E CAP, ELECT
CAP, M/F CAP, FILM
CAP, TC CAP, CERA-SOL
CAP, TC-U CAP, CERA-SOL SS
CAP, TN CAP, TANTALUM
CERA FIL FILTER, CERAMIC
CF FILTER, CERAMIC
DL DELAY LINE
E/CAP CAP, ELECT
FILT FILTER
FLTR FILTER
FUSE RES RES, FUSE
MOT MOTOR
P-DIODE PHOTO DIODE
P-SNSR PHOTO SENSER
P-TR PHOTO TRANSISTOR
POLY VARI VARIABLE CAPACITOR
PPCAP CAP, PP
PT POWER TRANSFORMER
PTR, RES PTR, MELF
RC REMOTE CONTROLLER
RES NF RES, NON-FLAMMABLE
RESO RESONATOR
SHLD SHIELD
SOL SOLENOID
SPKR SPEAKER
SW, LVR SWITCH, LEVER
SW, RTRY SWITCH, ROTARY
SW, SL SWITCH, SLIDE
TC CAP CAP, CERA-SOL
THMS THERMISTOR
TR TRANSISTOR
TRIMMER CAP, TRIMMER
TUN-CAP VARIABLE CAPACITOR
VIB, CER RESONATOR, CERAMIC
VIB, XTAL RESONATOR, CRYSTAL
VR VOLUME
ZENER DIODE, ZENER
REFERENCE NAME LIST MECHANICAL SECTION
DESCRIPTION REFERENCE NAME
ADHESHIVE SHEET ADHESHIVE
AZ AZIMUTH
BAR-ANT BAR-ANTENNA
BAT BATTERY
BATT BATTERY
BRG BEARING
BTN BUTTON
CAB CABINET
CASS CASSETTE
CHAS CHASSIS
CLR COLLAR
CONT CONTROL
CRSR CURSOR
CU CUSHION
CUSH CUSHION
DIR DIRECTION
DUBB DUBBING
FL FRONT LOADING
FLY-WHL FLYWHEEL
FR FRONT
FUN FUNCTION
G-CU G-CUSHION
HDL HANDOL
HIMERON CLOTH
HINGE, BAT HINGE, BATTERY
HLDR HOLDER
HT-SINK HEAT SINK
IB INSTRUCTION BOOKLET
IDLE IDLER
IND, L-R INDICATOR, L-R
KEY, CONT KEY, CONTROL
KEY, PRGM KEY, PROGRAM
KNOB, SL KNOB, SLIDE
LBL LABEL
LID, BATT LID, BATTERY
LID, CASS LID, CASSETTE
LVR LEVER
P-SP P-SPRING
PANEL, CONT PANEL, CONTROL
PANEL, FR PANEL, FRONT
PRGM PROGRAM
PULLY, LOAD MO PULLY, LOAD MOTOR
RBN RIBBON
S- SPECIAL
SEG SEGMENT
SH SHEET
SHLD-SH SHIELD-SHEET
SL SLIDE
SP SPRING
SP-SCREW SPECIAL-SCREW
SPACER, BAT SPACER, BATTERY
SPR SPRING
SPR-P P-SPRING
SPR-PC-PUSH P-SPRING, C-PUSH
T-SP T-SPRING
TERM TERMINAL
TRIG TRIGGER
TUN TUNING
VOL VOLUME
W WASHER
WHL WHEEL
WORM-WHL WORM-WHEEL