Aiwa CL-830-5 L-SIL User manual

SERVICE MANUAL
DATA
HS-RX118
HS-RX218
YZ, YH, YHT
YJ, YH, YHT
S/M Code No. 09-014-438-3S1
SUPPLEMNET
• This Service Manual is the “Supplement” and replaces “Simple Manual”
HS-RX118 (YZ), (S/M Code No. 09-013-438-3T2), HS-RX118 (YH) /
HS-RX218 (YH, YJ, YHT), (S/M Code No. 09-014-438-3T3) and
HS-RX118 (YHT), (S/M Code No. 09-014-438-3T4).
• This Service Manual contains information about the difference between
HS-RX118 (YZ1STC, YH1NCC, YHT1NC) and HS-RX118 (YL) / HS-RX218
(YJ1NC, YH1NCC, YHT1NC) and HS-RX218 (YL). If requiring other information,
see Service Manual of HS-RX118 (YL) / HS-RX218 (YL),
(S/M Code No. 09-00C-438-3R1).
STEREO RADIO
CASSETTE PLAYER BASIC TAPE MECHANISM: CL-830-5 L-SIL

– 2 –
• Design and specifications are subject to change without notice.
SPECIFICATIONS
Frequency range:
Reception area USA AM 530 – 1,710 kHz (10 kHz steps)
FM1, FM2 87.5 – 108.1 MHz (200 kHz steps)
Reception area JP AM 531 – 1,629 kHz (9 kHz steps)
<Except 118YZ> FM1, FM2 76 – 108 MHz
(100 kHz step in 76 – 90 MHz, 50 kHz step in 90 – 108 MHz)
Reception area EU AM 531 – 1,602 kHz (9 kHz steps)
FM1, FM2 87.5 – 108 MHz (50 kHz steps)
Maximum output: Except 118YZ: 4 mW + 4 mW (EIAJ 32 ohms)
118YZ only: 4 mW + 4 mW (EIAJ 16 ohms)
Load impedance: 118YZ only: 16 – 80 ohms
Power sources: DC 3 V using two R6 (size AA) dry cell batteries
AC house current using the optional AC adaptor Aiwa
AC-D302
Maximum outside dimensions:
112.9 (W) x 84 (H) x 29.3 (D) mm
(excluding projecting parts and controls)
(41/2x 33/8x 13/16 in.)
Weight: Approx. 134 g (4.7 oz.) excluding batteries
ACCESSORIES / PACKAGE LIST
DESCRIPTIONREF. NO. KANRI
NO.
PART NO.
1 8B-HR9-902-010 IB,YJ(ECC)C 218<218YJ,218YH,218YHT>
1 8B-HR9-903-010 IB,YH(ECC)C 118<118YH,118YHT>
1 8B-HR9-905-010 IB,YZ(EGF)C 118<118YZ>
1 8B-HR9-906-010 IB,YZ(SID)C 118<118YZ>
1 8B-HR9-907-010 IB,YZ(PHNCZ)C 118<118YZ>
1 8B-HR9-912-010 IB,YJ(A)C 218<118YJ>
2 87-B30-395-010 HEADPHONE,HP-M007(T2)<118>
2 87-B30-405-110 HEADPHONE,HP-M041(T2)<218>
3 8A-HR9-951-010 RC UNIT,RC208<218>

DESCRIPTIONREF.NO. KANRI
NO.
PARTNO. KANRI
NO.
REF.NO. DESCRIPTIONPARTNO.
– 3 –
ELECTRICAL MAIN PARTS LIST
IC
87-A21-407-040 C-IC,TA2104BFN
87-A20-904-080 C-IC,TK11823MTL
87-A20-532-140 C-IC,LB1977M-TLM
87-A21-564-010 C-IC,TC9318FA-058
87-A21-566-040 C-IC,S-80820ANNP
87-A21-684-040 C-IC,TA2145AF
TRANSISTOR
87-026-476-080 C-TR,RN1610
89-115-865-080 C-TR,2SA1586G
89-342-153-080 C-TR,2SC4215O
87-026-475-080 C-TR,RN1607
89-508-804-080 C-FET,2SK880Y
89-341-165-080 C-TR,2SC4116GR
87-026-414-080 C-TR,RN1307
87-026-425-080 C-TR,RN2307
89-327-125-080 C-TR,2SC2712GR
87-A30-085-040 C-TR,CSA1362GR
DIODE
87-A40-822-040 C-DIODE,CRS01
87-A40-360-080 C-DIODE,MA786
87-001-166-080 DIODE,1SS301
87-017-779-080 C-DIODE,1SS355
MAIN C.B
87-A92-006-010 FLTR,KIT KMFC5195-A
BPF201 87-A90-601-010 FLTR,BPF GFWB7
C101 87-012-272-080 C-CAP,U 680P-50 B
C102 87-012-272-080 C-CAP,U 680P-50 B
C105 87-010-501-010 CAP GAS 47UF 4V
C106 87-010-501-010 CAP GAS 47UF 4V
C107 87-012-277-080 C-CAP,U 1800P-50 B
C108 87-012-277-080 C-CAP,U 1800P-50 B
C109 87-012-365-080 C-CAP,S 0.027-25VBK
C110 87-012-365-080 C-CAP,S 0.027-25VBK
C111 87-A11-025-080 C-CAP,U 0.22-16 Z F
C112 87-A11-025-080 C-CAP,U 0.22-16 Z F
C113 87-012-271-080 CAP,U 560P-50
C114 87-012-271-080 CAP,U 560P-50
C115 87-010-196-080 CAP,S 0.1-25 Z F
C116 87-010-196-080 CAP,S 0.1-25 Z F
C117 87-010-502-010 CAP GAS 100-4
C118 87-010-502-010 CAP GAS 100-4
C119 87-010-196-080 CAP,S 0.1-25 Z F
C120 87-010-501-010 CAP GAS 47UF 4V
C124 87-012-286-080 CAP,U 0.01-25
C130 87-010-831-080 C-CAP,U 0.1-16 Z F
C141 87-010-805-080 C-CAP,U 1-16 Z F
C142 87-010-805-080 CAP,S 1-16
C151 87-010-196-080 CAP,S 0.1-25 Z F
C152 87-010-196-080 CAP,S 0.1-25 Z F
C153 87-A11-056-080 C-CAP,U 1-10 Z F
C154 87-A11-056-080 C-CAP,U 1-10 Z F
C191 87-010-503-010 CAP,E 220-4 GAS
C192 87-010-503-010 CAP,E 220-4 GAS
C201 87-012-199-080 CAP 220P
C202 87-012-156-080 C-CAP,S 220P-50 CH
C203 87-012-199-080 CAP 220P
C204 87-012-286-080 CAP,U 0.01-25
C205 87-010-787-080 CAP,U 0.022-25
C206 87-012-269-080 C-CAP,U 390P-50 B
C208 87-010-787-080 CAP,U 0.022-25
C209 87-010-805-080 CAP,S 1-16
C210 87-012-191-080 CHIP CAP 68 PF
C212 87-012-286-080 CAP,U 0.01-25
C213 87-012-160-080 C-CAP,U 50P-50 CK
C215 87-010-198-080 CAP,CHIP 0.022
C216 87-010-831-080 C-CAP,U 0.1-16 Z F
C217 87-A10-039-080 C-CAP,U 470P-50 J CH
C218 87-012-191-080 CHIP CAP 68 PF
C219 87-012-247-080 C-CAP,U 18P-50JUJ
C220 87-012-172-080 CAPACITOR CHIP U 10P CH
C221 87-012-286-080 CAP,U 0.01-25
C222 87-012-195-080 C-CAP,U 100P-50CH
C224 87-010-178-080 CHIP CAP 1000P
C225 87-010-805-080 CAP,S 1-16
C226 87-010-831-080 C-CAP,U 0.1-16 Z F
C227 87-010-805-080 CAP,S 1-16
C228 87-010-831-080 C-CAP,U 0.1-16 Z F
C229 87-012-286-080 CAP,U 0.01-25
C230 87-A10-707-080 C-CAP,U 0.47U-16 F Z
C231 87-010-196-080 CAP,S 0.1-25 Z F
C232 87-010-497-010 CAP,E 4.7-35 GAS
C233 87-010-787-080 CAP,U 0.022-25
C234 87-010-787-080 CAP,U 0.022-25
C235 87-010-501-010 CAP GAS 47-4
C237 87-010-959-080 CHIP CAP,U 0.056-16F
C238 87-010-959-080 CHIP CAP,U 0.056-16F
C239 87-012-286-080 CAP,U 0.01-25
C241 87-010-831-080 C-CAP,U 0.1-16 Z F
C245 87-012-195-080 C-CAP,U 100P-50CH
C246 87-012-268-080 C-CAP,U 330P-50 B
C247 87-012-274-080 CHIP CAP,U 1000P-50B
C301 87-010-197-080 CAP,CHIP 0.01 DM
C302 87-010-197-080 CAP,CHIP 0.01 DM
C303 87-010-198-080 CAP,CHIP 0.022
C304 87-A11-282-080 C-CAP,S 1-16 K B
C305 87-012-167-080 C-CAP,U 5P-50 CH
C306 87-012-170-080 C-CAP,U 8P-50 CH
C307 87-012-191-080 CHIP CAP 68 PF
C309 87-010-805-080 CAP,S 1-16
C310 87-010-831-080 C-CAP,U 0.1-16 Z F
C312 87-010-196-080 CAP,S 0.1-25 Z F
C351 87-012-268-080 C-CAP,U 330P-50 B
C353 87-010-196-080 CAP,S 0.1-25 Z F
C354 87-010-503-010 CAP,E 220-4 GAS
C355 87-012-268-080 C-CAP,U 330P-50 B
C357 87-010-831-080 C-CAP,U 0.1-16 Z F
C358 87-010-196-080 CHIP CAPACITOR,0.1-25
C359 87-010-196-080 CHIP CAPACITOR,0.1-25
C360 87-012-157-080 C-CAP,S 330P-50 CH
C401 87-A10-201-080 C-CAP,S 0.33-16 K B
C402 87-010-805-080 C-CAP,S 1-16ZF
C403 87-016-526-080 C-CAP,S 0.47-16 BK
C404 87-010-992-080 C-CAP,S 0.047-25 B
C405 87-010-992-080 C-CAP,S 0.047-25 B
C406 87-010-992-080 C-CAP,S 0.047-25 B
C407 87-010-992-080 C-CAP,S 0.047-25 B
C408 87-010-196-080 CAP,S 0.1-25 Z F
C409 87-010-196-080 CAP,S 0.1-25 Z F
C411 87-010-805-080 CAP,S 1-16
C412 87-010-805-080 CAP,S 1-16
C502 87-A11-056-080 C-CAP,U 1-10 Z F
C503 87-A11-056-080 C-CAP,U 1-10 Z F
C504 87-A11-056-080 C-CAP,U 1-10 Z F
C505 87-012-180-080 C-CAP,U 22P-50 CH
C506 87-012-180-080 C-CAP,U 22P-50 CH
C507 87-A11-056-080 C-CAP,U 1-10 Z F
C508 87-010-831-080 C-CAP,U 0.1-16 Z F
C509 87-010-831-080 C-CAP,U 0.1-16 Z F
C510 87-010-831-080 C-CAP,U 0.1-16 Z F
C513 87-010-831-080 C-CAP,U 0.1-16 Z F
C514 87-012-274-080 CHIP CAP,U 1000P-50B
C515 87-010-831-080 C-CAP,U 0.1-16 Z F
C516 87-012-195-080 C-CAP,U 100P-50 J CH

DESCRIPTIONREF.NO. KANRI
NO.
PARTNO. KANRI
NO.
REF.NO. DESCRIPTIONPARTNO.
– 4 –
88
A
Resistor Code
Chip Resistor Part Coding
Figure
Value of resistor
Chip resistor
Wattage Type Tolerance
1/16W
1/10W
1/8W
1608
2125
3216
5%
5%
5%
CJ
CJ
CJ
Form
LW t
1.6 0.8 0.45
2 1.25 0.45
3.2 1.6
108
118
128
: A
: A
CHIP RESISTOR PART CODE
0.55
Resistor Code
Dimensions (mm)
Symbol
1/16W 1005 5% CJ
1.0 0.5 0.35 104
Lt
W
BE
C
RN1307
RN2307
2SC4215O
CSA1362GR
TRANSISTOR ILLUSTRATION
SD
G
2SK880Y
C517 87-010-831-080 C-CAP,U 0.1-16 Z F
C518 87-010-831-080 C-CAP,U 0.1-16 Z F
CF201 87-A91-162-010 FLTR,PFS450A7
D181 87-A91-355-040 C-LED,BR1112H-TR-RED
D201 87-A40-655-080 C-VARI-CAP,HVU200A
D202 87-A40-655-080 C-VARI-CAP,HVU200A
D203 87-A40-799-040 C-VARI-CAP,KV1610S
J101 87-A60-437-010 JACK,3.5 BLK ST W/O SW 4P(1637)<218>
J101 87-A60-438-010 JACK,3.5 BLK ST W/O SW<118>
J351 87-A61-124-010 JACK,DC DIA2.75 BLK TC
L101 87-A50-581-080 C-COIL,S FCM2012H 252705
L102 87-A50-581-080 C-COIL,S FCM2012H 252705
L103 87-A50-581-080 C-COIL,S FCM2012H 252705
L104 87-A50-582-080 C-COIL,S 0.22UH K FCI2012C
L105 87-A50-581-080 C-COIL,S FCM2012H 252705<218>
L201 8A-HR9-605-010 COIL,FM RF/OSC
L202 8A-HR9-605-010 COIL,FM RF/OSC
L203 87-HRA-603-010 BAR-ANT,MW
L204 87-003-226-010 COIL,100UH
L205 87-A90-663-010 IFT,MW 5L H6.4
L206 87-A50-597-080 C-COIL,S 10UH LQG21F100N
L302 87-A50-037-080 C-COIL,D-D 5CDLU
LCD501 8A-HR8-605-110 LCD,AHR-8
PS551 87-A90-440-010 SNSR,PHOTO GP2S24N2
R506 87-022-245-080 C-RES,U18K-1/16WF
R508 87-022-245-080 C-RES,U 18K-1/16WF
S101 87-A90-050-010 SW,SL 2-2-2 NS (BLK)
S151 87-A90-050-010 SW,SL 2-2-2 NS (BLK)
S501 87-036-379-280 C-SW,SL1-1-2 SS350
S502 87-A91-365-080 C-SW,PUSH 1-1-1 SPVG21
S503 87-A91-780-180 C-SW,TACT LS15B3T
S504 87-A91-780-180 C-SW,TACT LS15B3T
S505 87-A91-780-180 C-SW,TACT LS15B3T
S506 87-A91-780-180 C-SW,TACT LS15B3T
S507 87-A91-780-180 C-SW,TACT LS15B3T
S508 87-A91-780-180 C-SW,TACT LS15B3T
S509 87-A91-780-180 C-SW,TACT LS15B3T
S510 87-A91-780-180 C-SW,TACT LS15B3T
S511 87-A91-780-180 C-SW,TACT LS15B3T
SFR401 87-A91-653-040 C-SFR,K 33K H RH03AEC
TC201 87-011-252-080 TRIMMER 10P LAR
TH401 87-A91-675-080 C-THMS,NTH5G16P39B472K 07TH
VR101 87-A91-651-010 VR,RTRY 10KBX2 H XV0102G
X501 87-A70-082-010 VIB,XTAL 75KHZ
2SC4116GR
2SC2712GR
2SA1586G
C1
C2
E1
B2 E2
B1
RN1607
RN1610

WIRING
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
 5 
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U

– 6 –
SCHEMATIC DIAGRAM

– 7 –
ADJUSTMENT
<RADIO SECTION>
3. FM VT Adjustment
Settings : • Test point : TP1 (VT)
• Adjustment point : L202
Method : Set to FM 87.5 MHz, and adjust L202 so that the
test point becomes 4.0 V ±0.1 V. Then set to
FM 108.1 MHz, and check that the test point is
less than 9.0 V.

– 8 –
MECHANICAL EXPLODED VIEW 1 / 1 MECHANICAL PARTS LIST 1 / 1
DESCRIPTIONREF. NO. KANRI
NO.
PART NO.
Basic color symbol Color Basic color symbol Color Basic color symbol Color
B Black C Cream D Orange
G Green H Gray L Blue
LT Transparent Blue N Gold P Pink
R Red S Silver ST Titan Silver
T Brown V Violet W White
WT Transparent White Y Yellow YT Transparent Yellow
LM Metallic Blue LL Light Blue GT Transparent Green
LD Dark Blue DT Transparent Orange GM Metallic Green
YM Metallic Yellow DM Metallic Orange PT Transparent Pink
LA Aqua Blue GL Light Green HT Transparent Gray
COLOR NAME TABLE
2
1
3
LBL,SPEC
9
CL-830-5
4
5
6
7
8
10
11
12
BAR ANT
13
14
A
A
A
A
A
A
B
PWB
LCD
15
16
17
19
21 20
18
22
1 8B-HR9-001-010 LID,CASS R9 GLD<EXCEPT [ST]118YZ>
1 8B-HR9-011-010 LID,CASS R9 SIL EG<[ST]118YZ>
2 8A-HR8-051-010 WINDOW,CASS GLD<EXCEPT [ST]118YZ>
2 8A-HR8-002-010 WINDOW,CASS<[ST]118YZ>
3 8A-HR8-213-010 SPR-T,CASS
4 8A-HR8-603-010 RBN-CORD,4P MOTOR
5 8A-HR8-216-110 HLDR,DC
6 8A-HR8-210-010 SPR-T,LOCK
7 8A-HR8-208-010 PLATE,LOCK
8 8A-HR8-209-010 HLDR,WIRE
9 8A-HR8-058-010 PLATE,HEAD L-SIL
10 8A-HR8-005-210 KNOB,SL OPEN
11 8A-HR9-201-010 LEVER,ASSY 1W
12 8A-HR8-212-010 SPR-E,EJECT
13 8A-HR8-215-010 HLDR,HP
14 8A-HR8-218-010 BAT-CONTACT,M
15 8A-HR8-217-010 BAT-CONTACT,P
16 8A-HR9-004-010 KEY,CONT
17 8A-HR9-003-010 CAP, CONT 1W
18 8B-HR9-010-010 KEY,PRESET R9 GLD<EXCEPT [ST]118YZ>
18 8A-HR9-005-010 KEY,PRESET 1W<[ST]118YZ>
19 8A-HR8-012-010 LENS,LED R
20 8A-HR8-011-010 KNOB,SL
21 8A-HR9-002-010 WINDOW,LCD
22 8B-HR9-007-010 CABI,ASSY 218 GLD<[N]218YH,[N]218YJ,[N]218YHT>
22 8B-HR9-006-010 CABI,ASSY 118 GLD<[N]118YH,[N]118YHT>
22 8B-HR9-012-010 CABI,ASSY 118 SIL EG<[ST]118YZ>
A 87-067-535-010 SCREW VT+1.4-3.5
B 87-067-388-010 SCREW

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