Aiwa HS-RX118 User manual
SERVICE MANUAL
DATA
STEREO RADIO
CASSETTE PLAYER
HS-RX118
HS-RX218
YL
YL
S/M Code No. 09-00C-438-3R1
REVISION
• This Service Manual is the "Revision Publishing" and replaces "Simple Manual"
(S/M Code No. 09-00B-438-3T1).
BASIC TAPE MECHANISM : CL-830-5 L-SIL
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– 2 –
• Design and specifications are subject to change without notice.
SPECIFICATIONS
Frequency range:
Reception area USA AM 530 – 1,710 kHz (10 kHz steps)
FM1, FM2 87.5 – 108.1 MHz (200 kHz steps)
Reception area JP AM 531 – 1,629 kHz (9 kHz steps)
FM1, FM2 76 – 108 MHz
(100 kHz step in 76 – 90 MHz, 50 kHz step in 90 – 108 MHz)
Reception area EU AM 531 – 1,602 kHz (9 kHz steps)
FM1, FM2 87.5 – 108 MHz (50 kHz steps)
Maximum output: 4 mW + 4 mW (EIAJ 32 ohms)
Power sources: DC 3 V using two R6 (size AA) dry cell batteries
AC house current using the optional AC adaptor Aiwa
AC-D302
Maximum outside : 112.9 (W) x 84 (H) x 29.3 (D) mm
dimensions (excluding projecting parts and controls)
(41/2x 33/8x 13/16 in.)
Weight: Approx.134 g (4.7 oz.) excluding batteries
ACCESSORIES / PACKAGE LIST
DESCRIPTIONREF. NO. KANRI
NO.
PART NO.
1 8B-HR9-904-010 IB,YL(3L)118 C<118>
1 8B-HR9-914-010 IB,YL(3L)218 C<218>
2 87-B30-395-010 HEADPHONE,HP-M007(T2)<118>
2 87-B30-405-010 HEADPHONE,HP-M041(T2)<218>
3 8A-HR9-951-010 RC UNIT,RC 208<218>
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DESCRIPTIONREF.NO. KANRI
NO.
PARTNO. KANRI
NO.
REF.NO. DESCRIPTIONPARTNO.
– 3 –
ELECTRICAL MAIN PARTS LIST
IC
87-A21-407-040 C-IC,TA2104BFN
87-A20-904-080 C-IC,TK11823MTL
87-A20-532-140 C-IC,LB1977M-TLM
87-A21-564-010 C-IC,TC9318FA-058
87-A21-566-040 C-IC,S-80820ANNP
87-A21-684-040 C-IC,TA2145AF
TRANSISTOR
87-026-476-080 TR,RN1610
89-115-865-080 C-TR,2SA1586GR
89-342-153-080 TR,2SC4215
87-026-475-080 C-TR,RN1607
89-508-804-080 CHIP FET 2SK880Y
89-341-165-080 CHIP TRANSISTOR 2SC4116GR
87-026-414-080 C-TR RN1307
87-026-425-080 C-TR,RN2307
89-327-125-080 C-TR,2SC2712
87-A30-085-040 C-TR,CSA1362GR
DIODE
87-A40-822-040 C-DIODE,CRS01
87-A40-360-080 C-DIODE,MA786
87-001-166-080 DIODE,1SS301
87-017-779-080 C-DIODE,1SS355
MAIN C.B
87-A92-006-010 FLTR,KIT KMFC5195-A
BPF201 87-A90-601-010 FLTR,BPF GFWB7
C101 87-012-272-080 C-CAP,U 680P-50 B
C102 87-012-272-080 C-CAP,U 680P-50 B
C105 87-010-501-010 CAP GAS 47UF 4V
C106 87-010-501-010 CAP GAS 47UF 4V
C107 87-012-277-080 C-CAP,U 1800P-50 B
C108 87-012-277-080 C-CAP,U 1800P-50 B
C109 87-012-365-080 C-CAP,S 0.027-25VBK
C110 87-012-365-080 C-CAP,S 0.027-25VBK
C111 87-A11-025-080 C-CAP,U 0.22-16 Z F
C112 87-A11-025-080 C-CAP,U 0.22-16 Z F
C113 87-012-271-080 CAP,U 560P-50
C114 87-012-271-080 CAP,U 560P-50
C115 87-010-196-080 CAP,S 0.1-25 Z F
C116 87-010-196-080 CAP,S 0.1-25 Z F
C117 87-010-502-010 CAP GAS 100-4
C118 87-010-502-010 CAP GAS 100-4
C119 87-010-196-080 CAP,S 0.1-25 Z F
C120 87-010-501-010 CAP GAS 47UF 4V
C124 87-012-286-080 CAP,U 0.01-25
C130 87-010-831-080 C-CAP,U 0.1-16 Z F
C141 87-010-805-080 C-CAP,U 1-16 Z F
C142 87-010-805-080 CAP,S 1-16
C151 87-010-196-080 CAP,S 0.1-25 Z F
C152 87-010-196-080 CAP,S 0.1-25 Z F
C153 87-A11-056-080 C-CAP,U 1-10 Z F
C154 87-A11-056-080 C-CAP,U 1-10 Z F
C191 87-010-503-010 CAP,E 220-4 GAS
C192 87-010-503-010 CAP,E 220-4 GAS
C201 87-012-199-080 CAP 220P
C202 87-012-156-080 C-CAP,S 220P-50 CH
C203 87-012-199-080 CAP 220P
C204 87-012-286-080 CAP,U 0.01-25
C205 87-010-787-080 CAP,U 0.022-25
C206 87-012-269-080 C-CAP,U 390P-50 B
C208 87-010-787-080 CAP,U 0.022-25
C209 87-010-805-080 CAP,S 1-16
C210 87-012-191-080 CHIP CAP 68 PF
C212 87-012-286-080 CAP,U 0.01-25
C213 87-012-160-080 C-CAP,U 50P-50 CK
C215 87-010-198-080 CAP,CHIP 0.022
C216 87-010-831-080 C-CAP,U 0.1-16 Z F
C217 87-A10-039-080 C-CAP,U 470P-50 J CH
C218 87-012-191-080 CHIP CAP 68 PF
C219 87-012-247-080 C-CAP,U 18P-50JUJ
C220 87-012-172-080 CAPACITOR CHIP U 10P CH
C221 87-012-286-080 CAP,U 0.01-25
C222 87-012-195-080 C-CAP,U 100P-50CH
C224 87-010-178-080 CHIP CAP 1000P
C225 87-010-805-080 CAP,S 1-16
C226 87-010-831-080 C-CAP,U 0.1-16 Z F
C227 87-010-805-080 CAP,S 1-16
C228 87-010-831-080 C-CAP,U 0.1-16 Z F
C229 87-012-286-080 CAP,U 0.01-25
C230 87-A10-707-080 C-CAP,U 0.47U-16 F Z
C231 87-010-196-080 CAP,S 0.1-25 Z F
C232 87-010-497-010 CAP,E 4.7-35 GAS
C233 87-010-787-080 CAP,U 0.022-25
C234 87-010-787-080 CAP,U 0.022-25
C235 87-010-501-010 CAP GAS 47-4
C237 87-010-959-080 CHIP CAP,U 0.056-16F
C238 87-010-959-080 CHIP CAP,U 0.056-16F
C239 87-012-286-080 CAP,U 0.01-25
C241 87-010-831-080 C-CAP,U 0.1-16 Z F
C245 87-012-195-080 C-CAP,U 100P-50CH
C246 87-012-268-080 C-CAP,U 330P-50 B
C247 87-012-274-080 CHIP CAP,U 1000P-50B
C301 87-010-197-080 CAP,CHIP 0.01 DM
C302 87-010-197-080 CAP,CHIP 0.01 DM
C303 87-010-198-080 CAP,CHIP 0.022
C304 87-A11-282-080 C-CAP,S 1-16 K B
C305 87-012-167-080 C-CAP,U 5P-50 CH
C306 87-012-170-080 C-CAP,U 8P-50 CH
C307 87-012-191-080 CHIP CAP 68 PF
C309 87-010-805-080 CAP,S 1-16
C310 87-010-831-080 C-CAP,U 0.1-16 Z F
C312 87-010-196-080 CAP,S 0.1-25 Z F
C351 87-012-268-080 C-CAP,U 330P-50 B
C353 87-010-196-080 CAP,S 0.1-25 Z F
C354 87-010-503-010 CAP,E 220-4 GAS
C355 87-012-268-080 C-CAP,U 330P-50 B
C357 87-010-831-080 C-CAP,U 0.1-16 Z F
C358 87-010-196-080 CHIP CAPACITOR,0.1-25
C359 87-010-196-080 CHIP CAPACITOR,0.1-25
C360 87-012-157-080 C-CAP,S 330P-50 CH
C401 87-A10-201-080 C-CAP,S 0.33-16 K B
C402 87-010-805-080 C-CAP,S 1-16ZF
C403 87-016-526-080 C-CAP,S 0.47-16 BK
C404 87-010-992-080 C-CAP,S 0.047-25 B
C405 87-010-992-080 C-CAP,S 0.047-25 B
C406 87-010-992-080 C-CAP,S 0.047-25 B
C407 87-010-992-080 C-CAP,S 0.047-25 B
C408 87-010-196-080 CAP,S 0.1-25 Z F
C409 87-010-196-080 CAP,S 0.1-25 Z F
C411 87-010-805-080 CAP,S 1-16
C412 87-010-805-080 CAP,S 1-16
C502 87-A11-056-080 C-CAP,U 1-10 Z F
C503 87-A11-056-080 C-CAP,U 1-10 Z F
C504 87-A11-056-080 C-CAP,U 1-10 Z F
C505 87-012-180-080 C-CAP,U 22P-50 CH
C506 87-012-180-080 C-CAP,U 22P-50 CH
C507 87-A11-056-080 C-CAP,U 1-10 Z F
C508 87-010-831-080 C-CAP,U 0.1-16 Z F
C509 87-010-831-080 C-CAP,U 0.1-16 Z F
C510 87-010-831-080 C-CAP,U 0.1-16 Z F
C513 87-010-831-080 C-CAP,U 0.1-16 Z F
C514 87-012-274-080 CHIP CAP,U 1000P-50B
C515 87-010-831-080 C-CAP,U 0.1-16 Z F
C516 87-012-195-080 C-CAP,U 100P-50 J CH
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DESCRIPTIONREF.NO. KANRI
NO.
PARTNO. KANRI
NO.
REF.NO. DESCRIPTIONPARTNO.
– 4 –
88
A
Resistor Code
Chip Resistor Part Coding
Figure
Value of resistor
Chip resistor
Wattage Type Tolerance
1/16W
1/10W
1/8W
1608
2125
3216
5%
5%
5%
CJ
CJ
CJ
Form
LW t
1.6 0.8 0.45
2 1.25 0.45
3.2 1.6
108
118
128
: A
: A
CHIP RESISTOR PART CODE
0.55
Resistor Code
Dimensions (mm)
Symbol
1/16W 1005 5% CJ
1.0 0.5 0.35 104
Lt
W
BE
C
RN1307
RN2307
2SC4215
CSA1362
TRANSISTOR ILLUSTRATION
SD
G
2SK880
C517 87-010-831-080 C-CAP,U 0.1-16 Z F
C518 87-010-831-080 C-CAP,U 0.1-16 Z F
CF201 87-A91-162-010 FLTR,PFS450A7
D181 87-A91-355-040 C-LED,BR1112H-TR-RED
D201 87-A40-655-080 C-VARI-CAP,HVU200A
D202 87-A40-655-080 C-VARI-CAP,HVU200A
D203 87-A40-799-040 C-VARI-CAP,KV1610S
J101 87-A60-438-010 JACK,3.5 BLK<118>
J101 87-A60-437-010 JACK,3.5 BLK 4P<218>
J351 87-A61-124-010 JACK,DC DIA2.75 BLK TC
L101 87-A50-581-080 C-COIL,S FCM2012H 252705
L102 87-A50-581-080 C-COIL,S FCM2012H 252705
L103 87-A50-581-080 C-COIL,S FCM2012H 252705
L104 87-A50-582-080 C-COIL,S 0.22UH K FCI2012C
L105 87-A50-581-080 C-COIL,S FCM2012H 252705<218>
L201 8A-HR9-605-010 COIL,FM RF/OSC
L202 8A-HR9-605-010 COIL,FM RF/OSC
L203 87-HRA-603-010 BAR-ANT,MW
L204 87-003-226-010 COIL, 100UH
L205 87-A90-663-010 IFT,MW 5L H6.4
L206 87-A50-597-080 C-COIL,S 10UH LQG21F100N
L302 87-A50-037-080 C-COIL,D-D 5CDLU
LCD501 8A-HR8-605-110 LCD,AHR-8
PS551 87-A90-440-010 SNSR,PHOTO GP2S24N2
R506 87-022-245-080 C-RES,U18K-1/16WF
R508 87-022-245-080 C-RES,U 18K-1/16WF
S101 87-A90-050-010 SW, SL 2-2-2 NS (BLK)
S151 87-A90-050-010 SW, SL 2-2-2 NS (BLK)
S501 87-036-379-280 C-SW,SL1-1-2 SS350
S502 87-A91-365-080 C-SW,PUSH 1-1-1 SPVG21
S503 87-A90-665-380 C-SW,TACT LS7A2M
S504 87-A90-665-380 C-SW,TACT LS7A2M
S505 87-A90-665-380 C-SW,TACT LS7A2M
S506 87-A90-665-380 C-SW,TACT LS7A2M
S507 87-A90-665-380 C-SW,TACT LS7A2M
S508 87-A90-665-380 C-SW,TACT LS7A2M
S509 87-A90-665-380 C-SW,TACT LS7A2M
S510 87-A90-665-380 C-SW,TACT LS7A2M
S511 87-A90-665-380 C-SW,TACT LS7A2M
SFR401 87-A91-653-040 C-SFR,K 33K H RH03AEC
TC201 87-011-252-080 TRIMMER 10P LAR
TH401 87-A91-675-080 C-THMS,NTH5G16P39B472K 07TH
VR101 87-A91-651-010 VR,RTRY 10KBX2 H XV0102G
X501 87-A70-082-010 VIB,XTAL 75KHZ
2SC4116
2SC2712
2SA1586
C1
C2
E1
B2 E2
B1
RN1607
RN1610
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– 5 –
LCD DISPLAY
LCD, AHR-8
GRID ASSIGNMENT
ANODE CONNECTION
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6
IC BLOCK DIAGRAM
IC,S-80820ANNP IC,TA2145AF
IC,TA2104BFN IC,LB1977M-TLM
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WIRING
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
7
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
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SCHEMATIC DIAGRAM
8
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– 9 –
IC DESCRIPTION
IC, TC9318FA-058
Pin No. Pin Name I/O Description
1 ~ 3 COM1 ~ COM3 O LCD driver common output.
4 ~ 18 SEG1 ~ SEG15 O LCD driver output.
19 ~ 20 SEG16 ~ SEG17 O LCD driver / Key matrix timing output.
21 ~ 23 SEG18 ~ SEG20 O Not used.
24 ~ 26 KR2 ~ KR0
27 ~ 30 K0 ~ K3 I Key matrix input. (Pin 27 not used)
31 MOT ON O Motor control terminal. H : ON, L : OFF.
32 MOT HI O Motor speed control terminal. H : HI, L : LO.
33 MOT DIR O Motor rotation control terminal. H : CCW, L : CW.
34 BRAKE O Motor brake control terminaal. H : ON, L : OFF.
35 LOAD CTL O Output battery level checking singal. H : ON.
36 AM OUT O FM / AM control signal. H : AM, L : FM.
37 F / R CTL O FWD / REV control terminal. H : FWD, L : REV. (Not used)
38 MOT CH I Motor rotate detection terminal.
39 L. V. STOP I Input low voltage detectin signal. L : Low voltage.
40 P–SNSR I Input photo sensor signal.
41 C–SW I Input cassette detectoion switch. L : Exist cassette. (Connected to ground).
42 MAIN I Input terminal from main unit key.
43 REMOTE I Input terminal from remote controller key.
44 EJECT SW I Input cassette eject switch. L : Eject.
45 HOLD I Input hold switch from main unit key. H : ON.
46 BUZR O Output buzzer.
47 POWER MUTE O Output mute signal. H : ON, L : OFF.
48 TEST I Input test mode control. (Connected to ground).
49 WAKE I Input backup detection signal.
50 IF IN I Input IF counter.
51 TU OUT O Tuner operation control terminal. H : TU OFF, L : TU ON.
52 PLL OUT O Phase comparator output.
53 GND – Connected to ground.
54 FMIN I Input FM programmable counter.
55 AM IN I Input AM programmable counter.
56 VDD – Power supply.
57 RESET – Input system reset signal.
58 X OUT – Connected to crystal oscillator.
59 X IN
60 VXT – Power supply for crystal oscillation.
61 VLCD – Reference voltage for LCD drive.
62 C1 – Double voltage booster for LCD drive.
63 C2
64 VEE – 1.5V voltage supply for LCD drive.
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– 10 –
ADJUSTMENT
<RADIO SECTION>
1. AM IF Adjustment
L205 ...................................................................... 450 kHz
2. AM VT Check
Settings : • Test point : TP1 (VT)
Method : Set to AM 530 kHz, and check that the test point
is 1.0 V ±0.3 V. Then set to AM 1710 kHz, and
check that the test point is less than 9.0V.
3. FM VT Check
Settings : • Test point : TP1 (VT)
Method : Set to FM 87.5 MHz, and check that the test point
is 4.0 V ±0.1 V. Then set to FM 108.1 MHz, and
check that the test point is less than 9.0V.
4. AM Tracking Adjustment
L203 ...................................................................... 630 kHz
TC201.................................................................. 1440 kHz
5. FM Tracking Adjustment
L201 ....................................................................87.5 MHz
<TAPE PLAYER SECTION>
6. Tape Speed Adjustment
Settings : • Test tape : TTA–100
• Test point : Phones Jack (J101)
• Volume : MAX
• S-Bass : OFF
•Tape selector : Normal
• Adjustment location : SFR401
Method : Play back the test tape and adjust SFR401 for
3015 Hz ±10 Hz (FWD). Then confirm WOW is less
than 0.52%.
7. Head Azimuth Adjustment
Settings : • Test tape : TTA–320/TTA–330
• Test point : Phones Jack (J101)
• Volume : MAX
• S-Bass : OFF
•Tape selector : Normal
• Adjustment location : Head azimuth
adjustment screw
Method : Play back the 8 kHz signal of the test tape and adjust
the screw so that the output becomes maximum.
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– 11 –
MECHANICAL EXPLODED VIEW 1 / 1 MECHANICAL PARTS LIST 1 / 1
DESCRIPTIONREF. NO. KANRI
NO.
PART NO.
COLOR NAME TABLE
Basic color symbol Color Basic color symbol Color Basic color symbol Color
B Black C Cream D Orange
G Green H Gray L Blue
LT Transparent Blue N Gold P Pink
R Red S Silver ST Titan Silver
T Brown V Violet W White
WT Transparent White Y Yellow YT Transparent Yellow
LM Metallic Blue LL Light Blue GT Transparent Green
LD Dark Blue DT Transparent Orange GM Metallic Green
YM Metallic Yellow DM Metallic Orange PT Transparent Pink
LA Aqua Blue GL Light Green
1 8B-HR9-001-010 LID,CASS R9 GLD
2 8A-HR8-051-010 WINDOW,CASS GLD
3 8A-HR8-213-010 SPR-T,CASS
4 8B-HR9-006-010 CABI,ASSY 118 GLD<118>
4 8B-HR9-007-010 CABI,ASSY 218 GLD<218>
5 8A-HR8-603-010 RBN-CORD,4P MOTOR
6 8A-HR8-216-110 HLDR,DC
7 8A-HR8-210-010 SPR-T,LOCK
8 8A-HR8-208-010 PLATE,LOCK
9 8A-HR9-201-010 LEVER,ASSY 1W
10 8A-HR8-209-010 HLDR,WIRE
11 8A-HR8-005-210 KNOB,SL OPEN
12 8A-HR8-212-010 SPR-E,EJECT
13 8A-HR8-215-010 HLDR,HP
14 8A-HR8-218-010 BAT-CONTACT,M
15 8A-HR8-217-010 BAT-CONTACT,P
16 8A-HR8-058-010 PLATE,HEAD L-SIL
17 8A-HR9-004-010 KEY,CONT
18 8B-HR9-010-010 KEY,PRESET R9 GLD
19 8A-HR8-012-010 LENS,LED R
20 8A-HR8-011-010 KNOB,SL
21 8A-HR9-002-010 WINDOW,LCD
22 8A-HR9-003-010 CAP, CONT 1W
A 87-067-535-010 SCREW VT+1.4-3.5
B 87-067-388-010 SCREW
2
1
3
LBL,SPEC
16
CL-830-5
5
6
7
8
10
11
9
12
BAR ANT
13
14
A
A
A
A
A
A
B
PWB
LCD
15
17
22
19
4
21 20
18
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DESCRIPTIONREF. NO. KANRI
NO.
PART NO. KANRI
NO.
REF. NO. DESCRIPTIONPART NO. DESCRIPTIONREF. NO. KANRI
NO.
PART NO. KANRI
NO.
REF. NO. DESCRIPTIONPART NO.
– 12 –
TAPE MECHANISM EXPLODED VIEW 1 / 1 TAPE MECHANISM PARTS LIST 1 / 1
CL-830-5 L-SIL
(FileName:MECH.EPS)
12/11/10
24
26
20
8
7
6
54
3
9
9
18
19
17
13
14
12 16
15
11
2
23
10
25
34
10
1
33
22
22
27
30
28
31
29
32
A
PLATE EARTH
MOT
21
CB
1 8A-HR8-056-010 FRAME,CENTER L-SIL
2 S8-505-240-000 GEAR SHAFT
3 S8-505-070-000 REEL GEAR T
4 S8-505-080-000 CLUTCH GEAR
5 S8-505-300-000 FELT
6 S8-505-200-000 CLUTCH SP
7 S8-505-120-000 REEL GEAR BUSH
8 S8-505-290-000 REFLECTING PLATE
9 S8-505-210-000 BRACK TENSHION SP
10 S8-000-100-000 REEL CAP
11 S8-505-090-000 FWD GEAR PLATE
12 S8-505-060-000 FWD GEAR
13 S8-505-250-000 GEAR PLATE PIN
14 S8-505-220-000 FWD GEAR SP
15 S8-505-050-000 CENTER GEAR
16 S1-2X2-5X0-25L L CUT W
17 S8-505-320-000 FF GEAR HOLDER
18 S8-505-330-000 FF GEAR
19 S8-505-310-000 GEAR HOLDER SP
20 S8-550-3K0-000 FLYWHEEL R ASSY
21 87-A91-563-010 MOTOR(IBIGB02)
22 S1-2X2-5X0-1LC L CUT W
23 SV-500-000-000 SUB BELT
24 SV-510-000-000 MAIN BELT
25 S8-505-100-000 FWD ARM
26 S8-305-030-000 REEL GEAR S
27 S8-505-260-000 SUB CHASSIS
28 S8-300-170-000 PINCH SP FWD
29 8A-HR8-214-010 SPR-P CASS
30 S8-305-020-000 HEAD BASE
31 S7-000-080-000 PINCH ROLLER
32 87-A91-529-010 HEAD ASSY(TC-950A)
33 S8-505-130-000 COVER
34 S8-300-160-000 HEAD BASE SP
A S3-PB2-0X3-500 SCREW
B S3-PY1-7X2-500 SCREW 1.7-2.5
C S3-PB1-7X3-000 SCREW
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2–11, IKENOHATA 1–CHOME, TAITO-KU, TOKYO 110, JAPAN TEL:03 (3827) 3111
Printed in Singapore2000075 0251431
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