Aiwa Tp-vs805 User manual

SERVICE MANUAL

CASSETTE RECORDER BASIC TAPE MECHANISM : 6ZM-2 M1NF

TP-VS805

Y

S/M Code No. 09-007-435-1R2

REVISION

 This Service Manual is the "Revision Publishing" and replaces "Simple Manual"

TP-VS805( ), (S/M Code No. 09-006-435-1T1).

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TEL 13942296513 QQ 376315150 892498299

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 Design and specifications are subject to change without notice.

SPECIFICATIONS

Track system: 2 tracks 1 channel, monaural

Frequency response: 250- 000 Hz (4. cm/sec) EIAJ

Microphone: Electret condenser microphone (monaural)

Maximum output: 2 0 mW (EIAJ/DC)

Input jack: EXT MIC jack (monaural mini-jack) (1)

Output jack: EARPHONE jack (monaural mini-jack) (1)

Other jack: DC 3 V jack

Speaker: Diameter 36 mm, ohms

Recording system: DC bias

Erasing system: DC erasure

Recording speed: Approx. 4. cm/sec. with the REC MODE switch set to NORMAL

Approx. 2.4 cm/sec. with the REC MODE switch set to EXTENDED

Po er source: DC 3V using two R6 (size AA) dry cell batteries

AC house current using the AC adaptor (Aiwa AC-D302)

Battery life: Battery EIAJ Recording EIAJ 10 mW

Manganese batteries (R6P) Approx. .5 hours Approx. 6 hours

Alkaline batteries (LR6) Approx. 20 hours Approx. 15 hours

Maximum outside

dimensions (W x H x D): 109.3 (W) x 30.1 (H) x 79. (D) mm (excluding projecting parts and controls) (43/8 x 13/16 x 31/4 in)

Weight: Approx.190. g (6.7 oz) (excluding batteries)

ACCESSORIES / PACKAGE LIST

1 8A-HT2-851-010 1B COVER,SLIDE S<D>

2 8A-HT2-908-010 OE IB,D<D>

2 8A-HT2-905-010 IB,Y(EGF)S<Y>

2 8A-HT2-907-010 IB,Y(PH CZ)S<Y>

2 8A-HT2-906-010 IB,Y(SID)S<Y>

3 87-PD3-050-010 1B STRAP,HA D

4 8A-HT2-026-010 1H RC U IT,MIC/REMOTE<D>

4 8A-HT2-027-010 RC U IT,MIC/REMOTE Y<Y>

DESCRIPTION

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ELECTRICAL MAIN PARTS LIST

IC

87-A21-657-080 1E C-IC,AN7086S

87-A21-658-010 1H C-IC,TC9318FB-061

87-A21-566-040 1A C-IC,S-80820ANNP

87-A20-532-140 1D C-IC,LB1977M-TLM

TRANSISTOR

87-026-429-040 0E C-TR,RN2311

87-026-414-080 0E C-TR RN1307

89-508-804-080 1A CHIP FET 2SK880Y

87-026-418-080 0E TR,RN1311 (0.1W)

87-026-411-080 0E C-TR RN1304

89-327-125-080 0E CHIP TRANSISTOR 2SC2712GR

89-341-165-080 0E CHIP TRANSISTOR 2SC4116GR

89-113-625-080 0E TR,2SA1362GR

89-341-164-080 0E CHIP-TRANSISTOR,2SC4116 Y

89-333-266-080 0E C-TR,2SC3326B

87-A30-184-070 0E C-FET,2SJ106Y

87-A30-179-010 1B FET,2SJ107GR

89-115-864-080 0E CHIP TRANSISTOR 2SA1586Y

DIODE

87-001-165-080 0E DIODE,1SS300 (100MA)

87-017-799-080 0E C-DIODE,1SS352

87-001-167-080 0E DIODE,1SS302 (100MA)

87-A40-822-040 0E C-DIODE,CRS01

MAIN C.B

C101 87-016-317-080 0E C-CAP,TN 2.2-6.3

C102 87-016-317-080 0E C-CAP,TN 2.2-6.3

C104 87-012-283-080 0E C-CAP,U 5600P-50 B

C105 87-010-787-080 0E CAP, U 0.022-25

C106 87-016-317-080 0E C-CAP,TN 2.2-6.3

C107 87-A10-952-080 0E C-CAP,TN 22-4 M A MCM

C108 87-010-746-080 1A CAP, TANTAL 10-4

C109 87-010-673-080 0E CAP, ELECT 100-2

C110 87-016-431-080 0E C-CAP,E 220-4 5.5N

C111 87-010-788-080 0E C-CAP,U 0.033-2.5F

C112 87-010-746-080 1A CAP, TANTAL 10-4

C113 87-016-396-080 0E C-CAP,U 0.22-16F

C114 87-016-396-080 0E C-CAP,U 0.22-16F

C115 87-012-286-080 0E CAP, U 0.01-25

C116 87-016-562-080 0E C-CAP,TN 4.7-10 SV A

C117 87-016-317-080 0E C-CAP,TN 2.2-6.3

C118 87-016-350-040 0E CAP ELECT 470-4 M 5L MA

C119 87-A10-703-080 1A C-CAP,TN 47-2.5 M A

C120 87-010-502-040 0E CAP ELECT GAS 100/4

C121 87-A10-703-080 1A C-CAP,TN 47-2.5 M A

C122 87-010-831-080 0E C-CAP,U,0.1-16F

C123 87-012-335-080 0E C-CAP,U 270P-50 SL

C131 87-010-788-080 0E C-CAP,U 0.033-25 Z F

C132 87-A21-319-010 0E C-CAP,U 0.1-25 K B

C133 87-010-503-040 0E CAP,E 220-4 GAS

C134 87-010-505-080 0E CA, CHIP TANTALUM 1-16

C135 87-010-746-080 1A CAP, TANTAL 10-4

C137 87-012-335-080 0E C-CAP,U 270P-50 SL

C138 87-012-274-080 0E CHIP CAP,U 1000P-50B

C151 87-010-502-040 0E CAP ELECT GAS 100/4

C152 87-A10-263-080 C-CAP,U 0.1-16ZF<Y>

C152 87-010-831-080 0E C-CAP,U,0.1-16F<D>

C201 87-010-831-080 0E C-CAP,U,0.1-16F

C202 87-010-831-080 0E C-CAP,U,0.1-16F

C203 87-012-174-080 0E CAP CHIP CERA SS 12P CHJ

C204 87-012-176-080 0E CAP 15P

C205 87-A10-706-080 0E C-CAP,U 0.33U-16 F Z

C206 87-010-831-080 0E C-CAP,U,0.1-16F

C207 87-010-831-080 0E C-CAP,U,0.1-16F

C208 87-010-831-080 0E C-CAP,U,0.1-16F

C209 87-A10-262-080 0E C-CAP,U 1-10 ZF

C210 87-010-831-080 0E C-CAP,U,0.1-16F

C213 87-A10-262-080 0E C-CAP,U 1-10 ZF

C303 87-A10-504-080 0E C-CAP,U 0.047-16 K B

C304 87-A10-504-080 0E C-CAP,U 0.047-16 K B

C305 87-A10-504-080 0E C-CAP,U 0.047-16 K B

C306 87-A10-828-080 0E C-CAP,U 0.33-6.3 K B

C308 87-A10-263-080 C-CAP,U 0.1-16ZF<Y>

C308 87-010-831-080 0E C-CAP,U,0.1-16F<D>

C309 87-A10-827-080 0E C-CAP,U 0.47-6.3 K B

C310 87-A10-504-080 0E C-CAP,U 0.047-16 K B

C401 87-010-831-080 0E C-CAP,U,0.1-16F

C402 87-010-831-080 0E C-CAP,U,0.1-16F

C403 87-016-396-080 0E C-CAP,U 0.22-16F

C501 87-010-503-040 0E CAP,E 220-4 GAS

C503 87-010-502-040 0E CAP ELECT GAS 100/4

CN201 87-A61-155-080 1B C-CONN,30P H XF2H-3015-1

FC201 8A-HT2-612-010 1B PWB,FLEX MAIN

J101 84-TM1-640-010 1B JACK,3.5 HSJ1494-02

J102 87-A61-032-010 1A JACK,3.5 BLK ST W/SW HSJ1494

J501 87-A60-849-010 0E JACK,DC DIA 2.75 BLK

PS201 87-A90-440-010 1A SNSR,PHOTO GP2S24N2-B

S131 87-036-379-180 0E C-SW,SL1-1-2 SS350

S151 87-036-379-180 0E C-SW,SL1-1-2 SS350

S201 87-A91-457-080 1C C-SW,SL 1-1-3 SS-350-A13B-C-T

S202 87-A91-421-010 1A SW,LEAF 6ZM-2(H)

S203 87-A90-361-010 1A SW,PUSH SPPB51-H11.3

S204 87-A91-365-080 1A C-SW,PUSH 1-1-1 SPVG21

S205 87-HJ3-608-010 1B SW,LEAF REC ASSY

S206 87-HJ3-608-010 1B SW,LEAF REC ASSY

SFR301 87-A91-653-040 0E C-SFR,K 33K H RH03AEC

SFR302 87-A91-797-040 0E C-SFR,10K B RH03AEC14X

TH301 87-A90-477-080 0E C-THMS,157-502-53002-TP

TH302 87-A90-477-080 0E C-THMS,157-502-53002-TP

VR101 87-024-655-010 1B VR,20KC DIA14

VR301 87-A91-822-010 1A VR,RTRY 10KB H XV081PH1NCC-305

X201 87-A70-187-010 1B VIB,XTAL 75KHZ CFV206

SWITCH C.B

C701 87-016-396-080 0E C-CAP,U 0.22-16F

CN701 87-A61-155-080 1B C-CONN,30P H XF2H-3015-1

D701 87-A91-355-040 0E C-LED,BR1112H-TR-RED

LCD701 8A-HT2-604-010 1B LCD,AHT-2

MIC701 82-TP3-609-010 1A ECM,KUB2823

S701 87-A90-665-280 0E C-SW,TACT LS7A2M

S702 87-A90-665-280 0E C-SW,TACT LS7A2M

S703 87-A90-665-280 0E C-SW,TACT LS7A2M

S704 87-A90-665-280 0E C-SW,TACT LS7A2M

S705 87-A90-665-280 0E C-SW,TACT LS7A2M

S706 87-036-203-180 1A C-SW,SL1-1-3 SSSS81

S707 87-A90-665-280 0E C-SW,TACT LS7A2M

S708 87-A90-665-280 0E C-SW,TACT LS7A2M

S709 87-036-379-180 0E C-SW,SL1-1-2 SS350

S710 87-036-379-180 0E C-SW,SL1-1-2 SS350

SP701 87-A91-821-010 1D SPKR,36 8OHM 0.8W 36L8B8W

RP HEAD FLEX C.B

E HEAD FLEX C.B

DESCRIPTION

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TEL 13942296513 QQ 376315150 892498299

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TRANSISTOR ILLUSTRATION

88

A

Resistor Code

Chip Resistor Part Coding

Figure

Value of resistor

Chip resistor

Wattage Type Tolerance

1/16W

1/10W

1/8W

1608

2125

3216

5%

CJ

Form

LW t

1.6 0.8 0.45

2 1.25 0.45

3.2 1.6

108

118

128

: A

CHIP RESISTOR PART CODE

0.55

Resistor Code

Dimensions (mm)

Symbol

1/16W 1005 5% CJ

1.0 0.5 0.35 104

Lt

W

E

B

RN2311

RN1307

RN1304

RN1311

2SA1586Y

2SA1362GR

2SC2712GR

2SC3326B

2SC4116GR

2SC4116Y

D G S

D

G

S

C

2SK880Y

2SJ106Y 2SJ107GR

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IC BLOCK DIAGRAM

LCD DISPLAY

LCD, AHT-2

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WIRING-1 (MAIN / RP HEAD FLEX / E HEAD FLEX)

-6-

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WIRING-2 (SWITCH)

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SCHEMATIC DIAGRAM (MAIN / SWITCH / RP HEAD FLEX / E HEAD FLEX)

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ADJUSTMENT

1. Tape Speed (4.8 cm/s) Adjustment 1

Settings :  Test tape : TTA-100 (TAPE CE TER)

 Test point : PHO ES JACK (J102)

 Adjustment location : SFR301

 PAUSE : OFF

 REC MODE SW : ORM (4.8 cm/s)

 VOLUME : Maximum

 TAPE SPEED : ormal (Speed volume center)

Method : Play back the test tape and adjust SFR301 for 3000 Hz

± 10 Hz (FWD). Then confirm that the speed at the

reverse side is FWD speed ± 45 Hz (REV). Then the

confirm wow is less than 0.55 %.

2. Tape Speed (2.4 cm/s) Adjustment 2

Settings :  Test tape : TTA-160 (TAPE CE TER)

(6 kHz tape)

 Test point : PHO ES JACK (J102)

 Adjustment location : SFR302

 PAUSE : OFF

 REC MODE SW : EXT (2.4 cm/s)

 VOLUME : Maximum

 TAPE SPEED : ormal (Speed volume center)

Method : Play back the test tape and adjust SFR302 for 3000Hz ±

10 Hz. Then the confirm wow is less than 1.0%.

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1 ~ 3 COM1 ~ COM3 O LCD driver common.

4 ~ 18 S1 ~ S15 O LCD driver output.

19 S16/KR7 O LCD driver output/Key return.

20 ~26 S17/KR6 ~ S23/KR0 O LCD driver output (not used)/Key matrix timing output.

27 ~ 30 K0 ~ K3 I Key matrix input.

31 MOT ON O Motor activation control. H : ON L : OFF.

32 MOT HI O Motor speed control. H : HI L : LO.

33 MOT DIR O Motor rotate direction control. H : CCW L : CW.

34 MOT BRAKE O Motor brake control. H : ON L : OFF.

35 LOAD CTL O Battery capacity check signal output. H : ON.

36 4.8/2.4 O Tape speed control. H : 4.8 L : 2.4.

37 F/R CTL O FWD/REV control. H : FWD L : REV.

38 P/R CTL O Record/Playback power control. H : PLAY L : REC.

39 TIMING SW I Mecha status detection switch input.

40 EJECT SW I Mecha EJECT detection switch input.

41 STOP CTL O AMP power control signal output. H : ON L : OFF.

42 L.V.STOP I Reduction voltage detection signal input. L : Reduce voltage.

43 KEY IN I Main key input.

44 NC I Not connected.

45 SLSS O SLSS control signal output. H : SLSS disable L : SLSS enable.

46 VZRS O VZRS control signal output. H : VZRS disable L : VZRS enable.

47 P-MUTE O Mute signal output. H : ON L : OFF.

48 TEST I TEST mode control input. (connected to ground)

49 P-SNSR I Photo sensor signal input.

50 SLSS PAUSE I SLSS PAUSE signal input. H : OFF L : ON.

51 S-MUTE O Mute signal output. H : ON L : OFF.

52 NC O Not connected.

53 GND – Connected to ground.

54 ~ 55 NC I Not connected.

56 VDD – Power supply.

57 RESET I System reset signal input.

58 XOUT

59 XIN – Crystal oscillator connection terminal.

60 VXT

61 VLCD – Reference voltage for LCD drive.

62 ~ 63 C1 ~ C2 – Voltage booster for LCD drive.

64 VEE – 1.5V fixed power supply for LCD drive.

Pin No. Pin Name I/O Description

IC DESCRIPTION

IC, TC9318FB-061

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-11-

1 OSC – Oscillation terminal for activate.

2 COM O Comparator voltage for detection output waveform.

3VSI

Detect speed and voltage comparison for current feedback circuit. (Connected to motor com

terminal)

4 GND – Connected to ground.

5 S/S I Start/Stop terminal.

6 VREF – Reference voltage (0.9V).

7 IN+ I Non reverse for differential AMP.

8 VSP O Output for output waveform's wave height detection.

9 OUT O Differential AMP output.

10 RI – Current feedback resistor connection terminal.

11 FC – Frequency response adjustment terminal.

12 LB – Prevent motor locking when activating motor (connected to ground through a capacitor).

13 HS – Hi speed (1.5 times speed as normal). (connected to ground)

14 DR I Forward/reverse rotate direction.

15 BRAKE I Brake terminal. (Brake : MC OFF and U, V, W OUT ON)

16 VCC – Power supply.

17 MC O Drive terminal for external PNP transistor.

18 U OUT O Phase U output.

19 V OUT O Phase V output.

20 W OUT O Phase W output.

21 P-GND – Ground for output transistor and pre-driver.

22 WB – 3 differential AMP phase W base terminal.

23 VB – 3 differential AMP phase V base terminal.

24 UB – 3 differential AMP phase U base terminal.

IC, LB1977M-TLM

Pin No. Pin Name I/O Description

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-12-

MECHANICAL EXPLODED VIEW 1 / 1

TP-S90 TP-VS805

(FileName:EXP.EPS)

2000/6/16

G

F

F39

37

G

36

H

34

P.C.B

33

32

I

E

27

26

25

28

29

SH,PWB

B

30

31

20

C

21

D

B

C

24

H

J

H23

LCD

18

12

19

13

8

6

9

A

B

7

10

11

4

3

2

1

5

14

15 16

A

17

PWB,

FLEX

P.C.B

C

22

J

35

6ZM-2

40

39

38

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-13-

MECHANICAL PARTS LIST 1 / 1

1 8A-HT2-019-010 PANEL,MIC

2 8A-HT2-024-010 HLDR,MIC

3 8A-HT2-204-010 COVER, MIC

4 87-A91-877-010 MIC,ECM 0B0-081N-0B

5 8A-HT2-010-010 PANEL,FRONT Y

6 8A-HT2-008-010 WINDOW,CA

7 8A-HT2-013-010 KNOB, L MODE/MIC

8 8A-HT2-002-010 LID,CA Y

9 8A-HT2-015-010 KNOB, L REC

10 8A-HT2-018-010 BTN,REPEAT

11 8A-HT2-016-010 BTN, T/PL/PA

12 8A-HT2-025-010 BTN,RE ET

13 8A-HT2-017-010 BTN,FF/REW

14 8A-HT2-020-010 LEN ,LED

15 8A-HT2-021-010 BTN,REC

16 8A-HT2-212-010 PR,REC

17 87-A91-821-010 PKR,36 8OHM 0.8W 36L8B8W

18 8A-HT2-205-010 HLDR,LCD

19 8A-HT2-206-010 CONN,RUBBER LCD

20 8A-HT2-201-010 HLDR,CA

21 88-HJ3-203-010 PR-P,CLICK

22 8A-HT2-004-010 FRAME,CENTER Y

23 87-HR6-219-010 PR-P,POP UP

24 8A-HT2-203-010 HLDR,PWB

25 88-HJ3-208-010 NUT, FRONT

26 8A-HT2-011-010 KNOB, L OPEN

27 8A-HT2-210-010 PLATE,LOCK

28 8A-HT2-211-010 PR,EJECT

29 88-HJ3-205-010 PR-P,CA

30 87-HJ3-608-010 W,LEAF REC A Y

31 8A-HT2-202-010 PLATE,HINGE

32 8A-HT2-007-010 LID,BATT

33 8A-HT2-208-010 BAT-CONTACT,(+)HINGE

34 8A-HT2-213-010 HAFT,BATT

35 8A-HT2-207-010 BAT-CONTACT,(-) PR

36 8A-HT2-006-010 CABI,REAR Y

37 8A-HT2-012-010 KNOB, L L /VZR

38 8A-HT2-014-010 KNOB, L HOLD

39 8A-HT2-214-010 FOOT,RUBBER

40 8A-HT2-209-010 HLDR,DCJACK

A 87-264-505-310 CREW,V+1.4-2.5

B 87-264-503-310 CREW V+1.4-2

C 87-067-732-010 TAPPING CREW, VT1.4-3

D 87-263-500-010 CREW V+1.4-1.4

E 87-HK5-235-010 - CREW,1.4-0.6-2.5

F 87-067-768-010 VT2+1.7-7

G 87-264-508-310 CREW,V+1.4-3.5

H 87-067-535-010 - CREW,VT+1.4-3.5 WHT HL

I 88-HK5-228-010 - CREW,+1.4-2 CR

J 87-078-137-010 - CREW,+1.4-1 WCH/CR NLOCK

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http://www.xiaoyu163.com

-14-

TAPE MECHANISM EXPLODED VIEW 1 / 1

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W1.76-4-0.3

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W-L,1.31-3-0.2

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http://www.xiaoyu163.com

-15-

TAPE MECHANISM PARTS LIST 1 / 1

1 86-ZM2-255-010 0E SPR-T,PIN BACK L

2 86-ZM2-286-410 0E GUIDE,TAPE REC

3 86-ZM2-220-210 0E SPR-T,HEAD

4 86-ZM2-285-210 0E LEVER,HEAD REC

5 86-ZM2-347-010 0E LEVER,MS E ECT

6 86-ZM2-226-110 0E ROLLER ASSY,PINCH

7 86-ZM2-254-010 0E SPR-T,PIN BACK

8 86-ZM2-230-110 0E SPR-T,PINCH L

9 86-ZM2-229-110 0E SPR-T,PINCH R

10 86-ZM2-240-110 0E CAP,REEL

11 86-ZM2-234-110 0E SHAFT,REEL R

12 86-ZM2-251-310 0E SHAFT,GEAR B

13 86-ZM2-361-110 1C CHAS ASSY,OUT-SERT P10

14 86-ZM2-268-310 0E SHAFT,PULLEY BELT 2

15 86-ZM2-232-310 0E LEVER,REEL R

16 86-ZM2-306-010 0E SPR-C,BT 2

17 86-ZM2-243-310 0E SPR-C,BT

18 86-ZM2-329-210 0E BELT,P5

19 86-ZM2-209-310 0E GEAR,B

20 86-ZM2-238-710 0E GEAR,FF

21 86-ZM2-245-510 0E SPR-C,SLIP L

22 86-ZM2-237-010 0E GEAR,PLAY

23 86-ZM2-241-410 0E SPR-C,SLIP R

24 86-ZM2-272-010 0E LEVER,SW P 8.4

25 86-ZM2-236-510 0E CAP,SLIP

26 86-ZM2-235-210 0E SHAFT,REEL L

27 86-ZM2-223-310 0E LEVER,PIN UP L

28 86-ZM2-233-310 0E LEVER,REEL L

29 86-ZM2-208-310 0E GEAR,A

30 86-ZM2-217-210 0E SPR-E,CAM L

31 86-ZM2-216-510 0E LEVER,CAM L

32 86-ZM2-276-010 0E PULLEY,COUPLER

33 86-ZM2-212-310 0E SHAFT,FR

34 86-ZM2-214-510 0E LEVER,CAM R

35 86-ZM2-215-210 0E SPR-E,CAM R

36 86-ZM2-222-410 0E LEVER,PIN UP R

37 86-ZM2-218-410 0E LEVER,HEAD UP

38 86-ZM2-221-010 0E CLR,BRG N

40 86-ZM2-239-010 0E FELT,

41 86-ZM2-225-310 0E ARM,PINCH L

42 86-ZM2-224-210 0E ARM,PINCH R

43 86-ZM2-283-210 0E CAP,SHAFT

44 86-ZM2-275-310 0E CAP,SLIP R

45 86-ZM2-210-710 0E LEVER,FR

46 86-ZM2-211-210 0E GEAR,FR

47 86-ZM2-213-210 0E SPR-C,FR

49 86-ZM2-282-010 0E SH,AUTO 2

50 86-ZM2-342-110 1B LEVER ASSY,E ECT

51 86-ZM2-349-010 0E SPR-E,E ECT

52 8A-HT2-609-010 2A HEAD, ASSY AHT-2

53 86-ZM2-326-210 1C HEAD ASSY,EH 6ZM-2 R2

54 M8-6ZS-393-000 1H ABL-63 D

A 86-ZM2-338-010 0E W-L,1.47-2.4-0.125 W/ADH

B 86-ZM2-296-110 0E S-SCREW,+1.4-8.45

C 87-067-516-010 0E PW,3-1.58-0.25,SLIT

D 87-067-860-010 0E PW,3-0.95-0.4

E 86-ZM2-364-010 0E W-L,1.47-2.4-0.188 W/ADH 0.05

F 86-ZM2-319-010 0E W-L,0.95-3-0.35

G 88-HK5-228-010 0E S-SCREW,+1.4-2 CR

H 86-ZM2-278-010 0E W-P,1.36-4-0.2 SLT

I 87-261-500-310 0E SCREW V+1.4-1.4 (BK)

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http://www.xiaoyu163.com

39 86-ZM2-292-010 1A FLY WHL,R ASSY

48 86-ZM2-291-010 1A FLY WHL,L ASSY

211, IKENOHATA 1CHOME, TAITO-KU, TOKYO 110, JAPAN TEL:03 3827) 3111

Printed in Singapore2000058 912204 0251431

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Aiwa TP-VS805 User manual

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