AKYAPAK ASM User manual

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USER’S MANUEL PAGE: 1
03.04-B1
ASYMETRICAL
3ROLLER
BENDING MACHINE
ASM
AKYAPAK Mak.San. ve Tic. Ltd.Şti.
Akçalar Sanayi Bölgesi 16225
Akçalar / BURSA / TÜRKIYE
Tel : [phone] Fax : [phone]
www.akyapak.com.tr

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CE CONFORMITY DECLARATION
98 / 37 / EWG STANDARDS AND II-A ADDITIONAL INSTRUCTION
Akçalar Sanayi Bölgesi 16225
Akçalar / BURSA / TÜRKİYE
Tel : [phone]
Fax : [phone]-02
The machine production in our factory is suitable to the standards below.
Eropean standards and instructions are listing at the table below.
Machine Name ASYMETRICAL 3 ROLLER BENDING MACHINE
Machine type ASM /
Production year
And serial number 2013/
EC- Instruction
EC Terms (98/37/EC)
EC Low Voltage Terms (73/23/EC)
EC-Eloctro Magnetic Terms (89/336/EC i.d.F. 93/31 EC)
EC-Standards
DIN EN-292-1
DIN EN-292-2
DIN EN-60204-1
I NTERNATIONAL
STANDARDS

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USER’S MANUEL
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WARRANTY CONDITIONS
I-) Warranty period is valid for only 1 (One) year after the date of the invoice. Guarantee
conditions will not be available unless the machine would be used apart from unsuitable purposes
and 3rd parties which is not mentioned in the invoice.
II-) Warranty is only covered for the parts to be delivered at Akyapak factory which is the
sub ect of poor design or production faults. Phone assistance is only given for software faults. All
other demands are into sub ects of extra charges according to usual market price conditions.
III-) Akyapak Company undertakes the guarantee for 10 years to supply service support and
spare parts after the date of manufacturing. Only the exception of this situation is the sub ect of
the other parts what is not manufactured by Akyapak.
IV-) Never run the machine before reading and understanding the instruction manual. Just
because the instruction manual will provide general information for your use. So that you can
understand the functions of the parts and some reactions of the machine.
V-) Rest of the other principal conditions which are not the sub ect of warranty cases are
listed below. Please notice that those conditions are not gradual, but also covers all similar
situations. Warranty does not provide extra time with decleration of disgrace or the claim for
asking a ustice. Buyer can not claim any written or oral ustice opposed to the Seller for the
purposes which contradicts with warranty conditions.
•Faulty usage of the user
•Processes over capasity
•Problems occured later on designs made by user and never accepted by manufacturer
•Damage due to transportation
•Problems which is occured by rarely or poor maintenance
•Wrong using processes in contradistinction to the instruction manual
•Faults which are not informed in 3 (Three) working days
•Keep on using the machine even with the fault
•Damages because of using the machine under the rain or in open area or unsuitable
enviroment
All the related expenses are belongs to buyer for out of warranty cases…
Akyapak Mak. San. Tic.Ltd.Şti.
Akçalar Sanayi Bölgesi
Sanayi Caddesi No:8
Nilüfer – Bursa – Türkiye
Tel: [phone]
Faks: 0090 224 280 75 01
http://www.akyapak.com.tr
[e-mail]

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2.COMMENCE
This USER MANUAL,contain the AKYAPAK asymetrical machine setting,using,safety careful
maintenance repair,technical characteristics,spare parts listing and electrical connection planes.
Keep this USER MANUEL in your hand,when machine is setting ,working,and
maintenance repair.
ATTENTION!!!!!!
Keep this USER MANUEL near the machine working area.
ATTENTION!!!
Only the autorized personal may use this machine.
All the modifications making on the machine without the autorized personal, AKYAPAK is not
responsible for the accidents.
When the operator is leaving the working place,the machine key will close ‘’O’’
Position,and the machine voltage will stoped.
Don’t stripp the safety elements on the machine.
The operator reading this USER MANUEL must sign your name and confirm his boss that he is
understand the writing.
NAME AND SURNAME
OPERATOR Signature Date Signature Responsible

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3.TECHNICAL SPESIFICATIONS
Working voltage : 380-415 V REAR AXLE ENGINE : 0,75 kW
Max.Current : 7 A Cable Section : 5x2,5 MİN.
Frequency : 50 HZ ROTATION ENGINE : 2,2 KW
(A)
Workin
g
Length
Bending
Thicknes
s
Max.
Thickness
Shaft
diameter
Minimum
Bending
diameter
Motor
power
Machine dimensions
(B) (C) (D)
Length Height Wide
Weight
mm mm mm mm mm kW mm mm mm kg
ASM110-10/4.0 1050 4.0 5.0 110 150 2.2 1820 1150 850 1080
ASM110-12/3.5 1270 3.5 4.0 110 150 2.2 2020 1150 850 1150
ASM110-15/3.0 1550 3.0 3.5 110 150 2.2 2320 1150 850 1250
ASM110-20/2.0 2050 2.0 3.0 110 150 2.2 2820 1150 850 1350
ASM120-10/4.5 1050 4.5 5.0 120 175 2.2 1820 1150 850 1150
ASM120-12/4.0 1270 4.0 4.5 120 175 2.2 2020 1150 850 1250
ASM120-15/3.5 1550 3.5 4.0 120 175 2.2 2320 1150 850 1300
ASM120-20/2.5 2050 2.5 3.0 120 175 2.2 2820 1150 850 1420
ASM130-10/5.0 1050 5.0 5.5 130 190 2.2 1820 1200 850 1220
ASM130-12/4.5 1270 4.5 5.0 130 190 2.2 2020 1200 850 1290
ASM130-15/4.0 1550 4.0 4.5 130 190 2.2 2320 1200 850 1360
ASM130-20/3.0 2050 3.0 4.0 130 190 2.2 2820 1200 850 1480
ASM140-10/5.5 1050 5.5 6.0 140 210 2.2 1820 1200 850 1280
ASM140-12/5.0 1270 5.0 5.5 140 210 2.2 2020 1200 850 1365
ASM140-15/4.5 1550 4.5 5.0 140 210 2.2 2320 1200 850 1450
ASM140-20/4.0 2050 4.0 4.5 140 210 2.2 2820 1200 850 1530

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4.Machine measurement:

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5. MACHINE KNOWLEDGE
5.1. STANDART EQUIPMENTS
9The machine body are made from iron constraction.
9The bottom shaft is with motor+reducer system stimulating
9The upper shaft is openable auxiliary
9Cone bending appliances
9Break motor
9The bottom and back shaft are moving manuel
9The control panel and foot pedal are movable
9Appropriate at CE’ Standards
5.2. SPECIAL EQUIPMENTS
9Induction hardened rolls
9Back shaft with motor
9Digital display
6. SAFETY FACTORS
6.1. THE MACHINE DANGER AREAS
The bottom and upper shafts asymetrical cylinder machine are rotationable.
When the machine is working ,don’t put your hands on the cylinders,and protect your
working dresses from the pressing.It is will be very danger .
When the machine is working,don’t make the maintenance or any
installation.
When you close the cover,control the rope switch.
After the maintenance of the machine,control the side covers are closed.

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Don’t forget to press the emergency switch or the rope in the time of danger
situation.
STOP
EMERG
6.2. The danger situations on the machine.
This machine is ornamenting with protaction appliances.When the machine is not using
accurate,this protaction appliances, may create the danger situations.
The result from the losses
9The hand operator or his finger.
9The dresses and the other things.
9The deformation of the bending material.
9When the material is bending the other worker staying near the machine.
9The bending accesories of the machine.
According to the right using of the machine,and
maintenanse,all the personal is responsible..
Don’t bend the hard material on the machine,outside the aluminium material.The lossing on the
machine and on himself should be very serious.
For the security machine,all the modifications on the machine are forbid.
This USER MANUEL should advice you about the working system,maintenance and protection
factors.

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6.3. Machine function
USING AREA: Sheet bending, Cone bending.
This machine is not suitable for the series production.
The shaft of the rolls, the width and the thickness of the bending material for the sylinder
bending machine producing at AKYAPAK, are given with the codes.
For example ASM 140 - 20 / 4,5
ASM = Machine type
140 = Rolls shaft diameter
20 = The width of the bending material 20=2050 m.
4,5 = Min rolls shaft diameter ,1,5 much more thickness of the material in mm.
This values are valid for the material quality St-37 .
If the material flow limit and the quality is changeable,the value
should be changeable also.
6.4. The machine setting plan
When the machine is assembly,be careful about the machine place and surroundings
factor necessity.
The place for assembly must be hard and strong.Check the weight machine for the safety
of the working.The machine must placed on the large area,for the periodical maintenance
of the machine. Nearby the machine minimum area must be 1 mt.
In addition for the material diameter must have the area up and nearby the machine.
Put into working place near the machine warning singboard.

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6.5.The machine appropriate usage.
All the bending operations on the machine must be controled on the front of the machine and
only from the autoritative personal.
The material taken upon the machine in the first operation must be helping from the other
operators,and after this operation the operator must bend the material alone.
For this reason the operator must to read and understand the user manuel very well.
For all the bending operations,the operator must be take safety dispositions,and control step by
step completely all the operations.
Surround the machine,at the bending operation,the max parts of the material,must be take at the
reliable place,and the other personel must not enter there.
The right using of the machine is given below.
EMERG
STOP
6.6. RISKS ARISING FROM THE ACCESSORIES IN THE MACHINE
When the accessories are assembling in the machıne or taken out, the machine must be
closed (Don’t work) . The emergency switch or hand wheel must be using very easy
from the operator.
! ATTENTION LIFE SECURITY
6.7. EMISSIONS (VOICE FLOW )
The machine working voice flow must be under 70db .

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6.8. THE SITUATION OF THE RISK.
* The machine is with 3 Rolls.One of the rolls is fixed,the other two rolls are moving.If
they did not use careful,the serious crushing and wounding will be cause.
* In this situation : Stoping the motor.
*All the electrical connections must be closed,when the machine is cleaning.(Pull the
plug, Close the safety.)
*Don’t pull out the machine safety appliances.Don’t make any changes and correction on
the machine.
IN DANGER SITUATION PRESS THE EMERGENCY STOP BUTTON.
6.9. APPROPRIATE OPERATOR
UNDER 16 YEAR PERSONAL,CAN NOT USE THIS MACHINE (AB-AS REQUIRED CHARTER)
* The user must read the USER MANUEL,before starting the machine to work,and try to
understand the writing.
* If the user is hesitate the situation,absolutely must give the information to producer.
*The machine definitely must using only from the side autorized personal.If the other
personal come near the working place,the operator is responsible for him,from the wound
and damage.
* The machine can work only ,at the closed area. To working the machine at the
explosive containing the gas and burning dangerous areas ,is forbidden.
* The producer is not responsible for the parts and accessories ,which are not original
and using at the time of the repairing the machine.
* When you come near the machine,to fill the need situations,turn the switch button to
‘’0’’.
* At the working necessary time,if you hear the high voice and determine the
damage,stoping the machine and try to search the damage.
6.10. TO PROTECT THE OPERATOR ONESELF
The operator can not take the special disposition,for the machine using at the normaly
conditions.Nevertheless;
At the working time of the machine,for the hard and sharp material, the operator must use the
steal nose shoes and gloves.According the maintainence and repairment the machine,the
personel which are autorized must have the needed equipments at the wardrobe.
9Screwdriver set.
9Tighting set.
9Key set.
9Lubrication gun.
9Gloves, Steal nose shoes.

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6.11. SAFETY FACTORS AT THE MACHINE ASSEMBLY.
Akyapak sylinder bending machine ,must be placed on the hard and strong ground.(See the
assembly plan)
DANGEROUS LIFE !
The working place of the machine must be clean ,every time.
6.12 IMMEDIATE SITUATION TO DO
At the immediate situation press the emergensy button to stop the machine.
6.13 WARNING SAFETY FACTORS
The machine can use only from the authorized personal. The machine can use only at the closed places. The
machine mus be held far-off ,from the burning and explosive material. When the operator is living his
place,the switch from ON position must remove to OFF position. The producer is not responsible for the
damage at the equipments and parts,changing on the machine.
7. PROTACTION FACTORS
The protection factors,for the operator working at the machine,are warning equipments,attached
below in 7.1 Chapter-check list .This protaction factors,are separate attached for USER.
CONTROL THE PROTACTION FACTORS
9Before every work in relays, control the protaction factors.
9Once at the week periodicaly ,control the safety elements.
9After all the repairments, control the protaction factors.
TO MAKE THE CONTROL,BE CAREFULE FOR THE FOLLOWING SUBJECTS
9Are the fixed position is right or not.
9Reliable or not .
9The function are right or not.
9The assembly are right reliable or not.
Before working if the machine have problem or mistake, satisfy the problem.
In the working time if you see the problem,try to satisfy them.Before and at the working time
don’t pull out the safety elements,and don’t leave the circuit.

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7.1. PROTACTION FACTORS CHECKING LIST
At the control process follow this checking list and mark the quadrant below.To supply
the continuous auditing copy this page.
1.Protactive sheet ; assembly and screwing very reliable.
2.Emer
g
ency stop button ; when you press on the button the machine will stop.
3.Emergency-stoping rope ; assembly very reliable and must working very well.
4.Emergency stop switch :assembly and screw very well.Must working witout
problem.
5.Control panel: must tight the screws and assembly reliable.
6.The ''Warning'' table must stick on the determined places.If one or a few tables
are not on their places,immediately provide the new tables.
7.2. THE LOSSES AT THE TRANSPORTATION
ATTENTION !!!
Take out the plastic protaction package,when you receive the machine.If you fixing from
the transportation any damage,write at the documentation farwording agency this
not,and inform the producer for the looses.
WARNING
*The USER must read the user manuel,use and start the machine in appropriate way .
*The user must not take out the safety elements. ,For example:Switch or Emergency
stop button pulling out ,must not changing. This situation is danger for user and for the
machine also.
After this stimulating explination,the producer is not responsible for the looses.
7.3. THE MACHINE PROTACTION
7.4. TRANSPORT AND RAISING THE MACHINE
Akyapak 3 rolls bending machine,must lift carefuly with crane and helping with rope.
Be careful for the damage at the lifting operations.The producer is not responsible for
the damage arising in this situation.

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DON’T LIFT WITH THE FORK LIFT!!!
7.5. EXTRACTING THE PACKAGE (DISASSEMBLE)
To be ineffected from the transport and atmosphere conditions AKYAPAK ASYMETRICAL
BENDING MACHINE are coverd with nylon water infect material. For the following operations to
be ineffected from the weather,must be carrying with nylon and rubberized waterproof cloth.
At the time of the pulling out the package ,if you run into the damage from the transportation
mistake,call the shipping agency and inform the manufacturer company for the damage.
The children must not contact with the package material (if the plastic and chemistry material are
higher). The package must pull out with the gloves.During the carriage,the varios parts of the
machine are lubricate with oil.The oil may cleaning with diesel or solvent.
7.6. THE MACHINE ASSEMBLY PLAN ON THE GROUND
The main screw machine must screwing on the ground,inside the ground place with the
screw socket.
* To strengthen the machine,be careful at the following points;
See the basis plane.
* The strength screw socket must be controled one time a mounth.The producer is not
responsible for the damages come out,if this step does not follow.

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7.7. SETTING KNOWLEDGE
1-All the sides machine must approximetly and easily approuch,and for the maintenance repair
must leave the cavity.
2-The sheet bending on the machine must easily take out,and the sheet lenght must be (L)1,5
rigid and (Lx1,5)cavity.
3-The machine side border must leave a margin cavity 1 meter to moving the bending sheet
material.
7.8. MAIN PLAN
The machine must be connecting on the hard and strong ground for the security of the working
machine.
The cement quality using on the ground basis must be appropriate to the machine weight and the
ground.
The machine must place after 72 hour on the cement spilling ground.
M12
250
350
50

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7.9. SURROUNDING CONDITIONS
The respect to be careful;
The surroundings conditions are very important ,for the productivety of the machine.
a) The machine must work far-off the machine with rust and metal filings.
b) The place of the machine must be far –off the machine with the vibration.
c)If the machine does not fixed on the ground,the machine will goes at the front and
back.,and can move on their places.
d) At the some situations,the machine main lower parts must be isolated..
7.10. TO TAKE THE MACHINE ON THE SCALE
To work the machine productive and long time,must be assembly on the straight floor.
The scale must have the sensitiveness approximatly 0,04mm.
Short pause for rest the sensitiveness must be controling.
9The first control must be make after 24 hour.
9After the first control ,mountly and yearly the control must be reapeated.
8. TO OPERATE THE MACHINE
8.1. ELECTRICAL CONNECTIONS
The electrical connection must be repair only at the side qualifed electrician personel.
Before repairing the technical characteristics on the table must be controling.
Fit the energy cable into the hole auxiliary the machine.
. Assembly the energy cable in the clamps L1-L2-L3-N-PE inside the electrical panel.
8.2. CONNECTING THE CONTROL PANEL TO THE MACHINE
Take the control panel near the side machine and put the plug inside the socket.
8.3. CONTROLING THE DIRECTION OF THE ELECTRICAL ENGINE
ROTATION
After the electrical connections the electrician must control the rotation of the motor. Follow-up
the description below.
1-Take the circuit breaker in the position 1.
2-Control the emergency stop button is setting or not.
3-Press the start button.
4-Control the rotation of the rolls.
To press on the foot pedal,control the rotation arrow( picture A),If the arrow of the rotation is
correct,countinue to work .
If the rotation of the rolls are not like on the picture arrow,press the emergency stop button to
stop the machine. In this position,the machine working is loser.To correct this situation,must be
cutting the energy of the machine and change the phase R and S inside the socket.

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8.4. SAFETY ROPE
At the time of the transportation the machine,the safety rope assembling to the surrounding the
machine should take out.May using after the assembling on the ground the safety rope.
The safety rope at 3 side of the machine must be assembling.
To strengthen the rope,must be use the angular arms.Screw this arms to the surround the
machine.
Place the rope inside the round of the pulley and tight them. To adjust the switch,the end of the
rope must stretch over showing below,and the button will pulling up and straight.For the security
machine is assembly the safety rope.
To stopping the machine,touch slowly the rope. To working the machine pull the button (Pull to
reset).
TO
PULL
RESET

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8.5. SAFETY SWITCH
1.) The cover open switch : The cover open switch is using to stop the turning top rolls,for
easily take out the bending sheet metal.
2.) The rope switch :The rope switch is using for the emergency stopping the machine.
9. USAGE
Are you read the user manuel completely?
Are you understand everything?
If you have any problem,please advice the producer.
In spite of this user manuel,for the damages arise from the wrong using,the producer is
not responsible.
If the machine does not starting.
A) Control the emergency stop button is pressed or not.
B) Control the thermic is cuttings or not.
Thecnical macnetic circuit breaker.
1)Present the inside machine electrical panel.For each motor are using.
2)At the extremely current situation the motor this electrical parts stop the current circuit.
3)At the normaly working on the circuit breaker position 1 ,if the motor take the extremely
current the thermic will cutting the circuit machine and the circuit breaker will take the
position 0.To take the position 1 again, the thermic must become cold.
BEFORE BEGIN TO WORK
Read the user manuel and description for the safety.
DANGER !!!
Don’t press on the foot pedal ,before preparing the material and changing the top roll
position.
YOU MAY PREPARE THE MATERIAL.ONLY WHEN THE MACHINE IS CLOSED.
* Take the top rolls on the position you need.
* Put into place the sheet metal.
AKYAPAK 3 rolls bending machine before working must be lubricate.The parts which
must lubricating, are indicating on the rear page.

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9.1. CONTROL PANEL
7
6
6 )FOOT PEDAL
EMERG
STOP
7) FOOT PEDAL
5) EMERGENCY STOP BUTTON
4) VOLTAGE EXPANDING POISON
3) STOP
2) START
1) CIRCUIT BREAKER
1
5
24
3

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9.2.GENERAL INFORMATION
To get the high yield of the machine ,the right using,maintenance and regular cleaning are
necessary.
The physics situation of the bending material is very important,preparing before the bending
operation .Of this:
1-For the material cutting with Oxygen ,the edge shavings is cleaning with emery stone.
2-On the sheet metal all the protrusion,rust,cinder,must be clening.They can damage the top
rolls,if only the rolls are hardened.
3- The two sides of the bending material must be cleaning.
4-Before the bending operation,control the parts.If you see the problem clean again.
The physics situation of the bending material, effect the quality bending parts of the material.If
the surface material is very dirty,the surface material must sanding.
9.3.THE QUALITY OF THE BENDING MACHINE
If the quality for bending material is different the bending adjustment will be different.The
materials which will bending with more quantity may can not give the same results. The effects
on the quality material,which are very important as below:
1-The quality of the material.
2- Yield point
3- Elasticity module.
4- If the thicknees of the material at all the places is not the same,the material will be without
homogeneous.
5-The material fibre direction.
This factors are very important.The dimensions can not get again,if one of them is changing
before bending operation .
For example,with the same machine adjustments the diameters will get different,if the elasticity
factor is more at the bending operation.
Again for example,according the twice material bending before the bending operations, you
will get the different results for the next one bending operation. The yield point may changing , if
the mill operation is made after the first operation , and the bending operations are done twice.
Of this factor differences frequently the same material group is come across.This reason,you must
use only the material with good quality.
The other mistake of the bending material, is the bigger diameters of the material. The begining
of the bending operation must be correct,when this type of the material are bending. At the
middle of the bending operation , the self weight may at the front surrounding and the spoil
requiring diameters.