Allen-Bradley 1336 PLUS II User manual

Instructions
This document provides information on upgrading the 1336 PLUS II
firmware, including a description of the Flash memory used in the
drive and the procedures required for downloading the latest firmware
revision. For detailed drive information, refer to 1336 PLUS II User
Manual, publication 1336 PLUS-5.3.
What is Flash Memory? The drive firmware (including parameter layout and operating
algorithms) resides in a form of programmable read-only memory
called “Flash Memory.” Flash memory allows the user to easily
upgrade the drive firmware locally using a standard computer and the
supplied Firmware Download Module. The latest firmware files are
available on the Internet or from your local Allen-Bradley Sales
Office.
Firmware Download
Requirements
The necessary file can be downloaded to the module with a computer
having the following:
• Disk drive (hard and/or floppy).
• Standard communications program capable of XMODEM
protocol.
• Standard serial “COM” port and connecting cable (see below).
In addition, the following is recommended:
• IBMcompatible computer with MicrosoftWindowsOperating
System.
• Internet access and browser software.
Required Communications
Cable
A standard serial communications cable wired as shown, is required.
This cable interconnects the computer and Flash Download Module.
Flash Download Module
9 Pin Female
D-Shell Connector
PC COM Port
9 Pin Male
D-Shell Connector
1
1
6
6
7
7
8
8
2
2
33
4
4
5
5
9
9
TX
RX
COM
1336 PLUS II Firmware Download
Module
Catalog Number 1336F-FDM
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21336 PLUS II Firmware Download Module
Main Control Board Power
Requirements
In order to upgrade firmware, the Main Control Board must have
power applied. This can be accomplished through one of the
following methods:
•Application of AC line voltage per instructions in Chapter 2 of
the 1336 PLUS II User Manual. This is the normal method for
installed drives.
•External power supply through the auxiliary 24V DC input at
terminal block TB4 (B frame & up, see Auxiliary Inputs – TB4,
TB6 in the User Manual).
•External power supply through power connector on module (all
drives). This method does not power the entire logic section, but
provides enough power to activate the flash memory. This is the
best method for drives not yet installed. The external supply must
provide 6.0 - 9.0V DC, 0.5A and is connected on the right-side of
the module (see Figure 1).
Important: Do Not apply power until instructed to do so.
Installation Procedure Important: During the time that the flash memory is being upgraded,
the drive will be in a “non-operational state” and will not
havetheabilitytocontrolthemotor.Becertainthatplacing
the drive in a non-operational state is acceptable.
1. Remove and lock-out all incoming power to the drive.
2. If a HIM (or other snap-in module) is installed, remove it by
carefully squeezing the locking tabs-in and pulling-out.
3. A Frame Drives - If a Control Interface Board (L option) is
installed, carefully remove the board by loosening the 2 captive
screws. Position the board and attached wires off to the side of the
chassis.
4. Locate a spare jumper on the Main Control Board and install it at
J20 (see Figure 1). This jumper allows the flash EEPROM to be
overwritten with a new version of firmware.
!ATTENTION: This drive and module contain ESD
(Electrostatic Discharge) sensitive parts and assemblies.
Static control precautions are required when installing,
testing, servicing or repairing this assembly. Component
damage may result if ESD control procedures are not
followed. If you are not familiar with static control
procedures, reference publication 8000-4.5.2, “Guarding
AgainstElectrostaticDamage”oranyotherapplicableESD
protection handbook.
!ATTENTION: To avoid a shock hazard, assure that all
power to the drive has been removed before proceeding. In
addition, verify that the DC bus has discharged by
measuring across the “+DC” and “–DC” terminals of TB1
with a voltmeter. The voltage should be 0.0VDC.

1336 PLUS II Firmware Download Module 3
Figure 1
Component Locations
5. Install the Flash Download Module in the Main Control Board
cradle – place the guide tab into the slot, making sure the module
connector lines up with the connector on the Main Control Board.
Press the module until the 4 locking tabs lock in place.
6. Connect the communications cable (refer to page 1) between the
9 pin D-Shell Communications Connector on the Flash
Download Module and the selected computer COM port.
7. Apply power using one of the methods described on page 2.
When power is applied, the POWER SUPPLY and STOP status
LEDs on the Main Control Board should illuminate. If an
external power supply is used, the FAULT LED may also be
illuminated.
Obtaining the Files Copying the Files to the Computer
8. This procedure assumes that you are using Windows95. The
procedure may vary if a different computer/operating system is
used.
A. If you obtained the file on a floppy disk, verify that you have
the correct file using the information in step C. Then proceed
to step 9.
B. Using an Internet browser such as Netscape Navigatoror
MicrosoftInternet Explorer, access the 1336 PLUS II
download page on the World Wide Web at:
http://www.ab.com/drives
then select . . .
“
Software ”followed by . . .
“
Flash ROM Updates ”
The files available for downloading will be listed.
Frames A1 - A4 Frames B - G
J20
J14 Spare Jumpers Status LEDs
Status LEDs
Spare Jumpers
Flash
Download Module
External Power Connector
Communications Connector
Control Interface Option Location J20 J14
ANALOG I/O
SLOT B
8642
7531
J10
ANALOG I/O
SLOT A
86
7531
J9
POWER
SUPPLY
RUN
STOP
FAULT
POWER
SUPPLY
RUN
STOP
FAULT
ANALOG I/O
SLOT B
8642
7531
J10
ANALOG I/O
SLOT A
86
7531
J9
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41336 PLUS II Firmware Download Module
C. Verify the files using the information below.
To properly complete all download functions, certain
information contained in a “readme” file must be read and
recorded. The “readme” file will have the same version
number and a “.txt” file type (i.e. Read1004.txt). You should
obtain both files (i.e. V_x.xxxf.bin and Readxxxx.txt).
Important: Verify that the “.bin” file has an “f”
(V_x.xxxf.xxx). If you cannot locate the correct
file, contact your local Sales Office.
If you obtained the files on a floppy disk, proceed to step 9.
D. Select the first file to initiate the save dialog box. Select a
convenient location on your computer to save the file, then
choose “Save.” Repeat for the second file. Exit your browser
software.
9. Locate the readme file on your computer using Windows
Explorer. “Double-click” on the file to open/view it. The file
information will be displayed on the screen, along with any notes
concerning software changes or installation tips.
Record the information below and close the window.
V_ 1 . 004 f .bin
Version Major Revision Level Minor Revision Level Serial Flash Version File Type
Major rev levels
may include new
features, updated
drive identification
(newly released
sizes) or software
corrections.
Minor revs may
include corrections
to languages, etc.
The file for a 1336
PLUSII Drivemust
have an “f.”
bin=binary
txt=text
Item Readme File Information Current Drive Firmware (will be completed in Step 15)
File Name
Firmware Revision
Boot Block
DSP Main Block

1336 PLUS II Firmware Download Module 5
Establishing Communications
with the Drive Setting Up the Communications Program
10. Start the XMODEM communications program. The following
examples demonstrate the use of HyperTerminal (supplied with
Windows 95 operating system). Other programs will be similar.
From the Start menu, choose:
“
Programs -> Accessories -> HyperTerminal ”
11. With the Hyperterminal window active, double click the
Hypertrm.exe icon
A.
Connection Description window – enter a name and select
“OK.”
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61336 PLUS II Firmware Download Module
B. Phone Number window – locate the Connect using: menu and
choose “Direct to Com1,” then select “OK.” If a different
COM port is being used, substitute the appropriate one for
your computer setup.
C.
COM Properties window – locate the Bits per second menu
and choose “9600” (default of the drive). Choose “None” for
Flow control and then select “OK.”

1336 PLUS II Firmware Download Module 7
Transferring the File to the Drive
12. Press the Enter key on your computer once to signal the drive –
an introduction screen will be displayed.
13. Press “F” to enter the Flash Mode. You are now prompted to
confirm your choice “Are you sure?” (y or n).
Important: During the time that the flash memory is being
upgraded,thedrivewillbeina“non-operationalstate”
and will not have the ability to control the motor. Be
certainthat placingthe driveina nonoperational state
is acceptable.
Press “Y” to place the drive in flash mode (the Power LED on the
module will illuminate). Press “Enter” to continue.
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81336 PLUS II Firmware Download Module
14. The default baud rate of 9600 should be acceptable under most
conditions. However, to facilitate faster file transfers, the baud
rate can be changed for communications up to the maximum
drive rate of 115.2 kb (or the maximum computer rate). To use
the default rate, proceed to step 15.
A. Select “
(3) Set Baud rate ” by pressing the “3” key.
B. Select the desired baud rate and note instructions displayed
on the screen.
C. Select “Exit” from the HyperTerminal File menu. Repeat
steps 10 through 13 to change the COM port baud rate to
match the rate just selected.
15. Select “
(1) Display Drive information ” by pressing the “1” key.
This will cause the drive to display information about the current
firmware versions of both the microprocessor and the Digital
Signal Processor (DSP).
The screen will display Firmware Revision ID for the
microprocessor (which runs most of the features), the DSP Main
Block program (runs the majority of drive functions) and DSP
Boot Block (controls the DSP). The program you download may
or may not have a change to the DSP Main Block (covered later
in this procedure).
Record this data in step 9on page 4, then compare the data. If the
two DSP Main Block revision levels are different, be aware that
further actions will be required in step 19 on page 11.

1336 PLUS II Firmware Download Module 9
16. Select “ (2) Send File to drive .” A message will appear regarding
correct jumper installation. A string of C’s will then appear,
indicating that the drive is waiting for the file to be downloaded.
17. From the Transfer menu (top of screen), select “Send File.” Enter
the file path (location of .bin file) and choose “Xmodem” as the
protocol, then select “Send.”
The download process will continue until complete. The screen
will be updated as progress continues. The STOP LED on the
Main Control Board will flicker or blink, indicating
communications. If an error message is received, refer to Table
A, “General Troubleshooting,” on page 12.
Important: Do not interrupt the download procedure. If the
procedure is interrupted, the program in the drive will
be corrupted. The procedure must then be repeated.
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10 1336 PLUS II Firmware Download Module
If the “packet” value is not incrementing and the time remaining
block is continually incrementing, the file transfer is not taking
place. If this occurs, cancel the operation and repeat the entire
procedure, verifying jumper placement, cabling and
communications setup.
When the transfer is complete, the screen will indicate that the
file was successfully transferred and checksums are complete.