Allen-Bradley CompactLogix 5480 User manual

CompactLogix 5480 Controller
Catalog Number 5069-L46ERMW
User Manual
Original Instructions

Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to
familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,
and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are
required to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may
be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from
the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
Labels may also be on or inside the equipment to provide specific precautions.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 5069-UM002A-EN-P - January 2019 3
Table of Contents
Preface
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Chapter 1
CompactLogix 5480 System Minimum Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Software Application Requirements. . . . . . . . . . . . . . . . . . . . . . . . . 14
Controller Firmware and Logix Designer Application
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Real-time Control and Windows Environment in the
Same Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Controller Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
CompactLogix 5480 System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Design a CompactLogix 5480 System . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Power the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
MOD Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
SA Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Uninterruptible Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Secure Digital (SD) Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Replaceable Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Remove the Top Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Install the Top Replacement Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Remove the Bottom Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Install the Bottom Replacement Fan . . . . . . . . . . . . . . . . . . . . . . . . 40
Chapter 2
Connect to the Controller Out-of-box State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Configure EtherNet/IP and USB Drivers on Your
Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Configure the EtherNet/IP Communication
Driver in RSLinx Classic Software . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Configure the Ethernet Devices Drivers in RSLinx
Classic Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Configure the USB Communication Driver . . . . . . . . . . . . . . . . . 49
Connection Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Connect an Ethernet Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Connect a USB Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Set the Controller IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Multiple Ethernet Ports on Controller . . . . . . . . . . . . . . . . . . . . . . 53
Set the IP Address with the BOOTP-DHCP
EtherNet/IP Commissioning Tool. . . . . . . . . . . . . . . . . . . . . . . . . . 55
Disable BOOTP/DHCP with the BOOTP-DHCP
EtherNet/IP Commissioning Tool. . . . . . . . . . . . . . . . . . . . . . . . . . 58
Disable BOOTP/DHCP with RSLinx Classic Software . . . . . . 59
Set the Controller IP Address with the DHCP Server . . . . . . . . 61

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Table of Contents
Set the Controller IP Address with RSLinx Classic Software . . 64
Set the Controller IP Address with the Logix Designer
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Use a Secure Digital Card to Set the Controller IP Address . . . 68
Update Controller Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Download Only Controller Firmware Files . . . . . . . . . . . . . . . . . . 69
Download Controller Firmware Files as Part of the
Windows Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Chapter 3
Start to Use the Controller Create a Logix Designer Application Project. . . . . . . . . . . . . . . . . . . . . 79
Go Online with the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Use RSWho to Specify a Communication Path to
Go Online . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Use a Recent Communications Path to Go Online . . . . . . . . . . . 84
Use the Controller Status Menu to Go Online . . . . . . . . . . . . . . . 84
Download a Project to the Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Use the Who Active Dialog Box to Download . . . . . . . . . . . . . . . 85
Use the Controller Status Menu to Download . . . . . . . . . . . . . . . 86
Upload from the Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Use the Who Active Dialog Box to Upload . . . . . . . . . . . . . . . . . . 87
Use the Controller Status Menu to Upload . . . . . . . . . . . . . . . . . . 89
Choose the Controller Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . 90
Use the Mode Switch to Change the Operating Mode . . . . . . . . 91
Use the Logix Designer to Change the Operating Mode . . . . . . 92
Change Controller Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Use the Reset Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Controller Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
COS Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Disable the Ethernet Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Chapter 4
Use the Secure Digital Card Store to the SD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Load from the SD Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Controller Power-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
User-initiated Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Other Secure Digital Card Tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Chapter 5
EtherNet/IP Network Network Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
EtherNet/IP Network Functionality. . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Software for EtherNet/IP Networks . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Nodes on an EtherNet/IP Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Devices Included in the Node Count. . . . . . . . . . . . . . . . . . . . . . . 118
Devices Excluded from the Node Count. . . . . . . . . . . . . . . . . . . . 118

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Table of Contents
EtherNet/IP Network Topologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
DLR Network Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Linear Network Topology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Star Network Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Integrated Architecture Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
EtherNet/IP Network Communication Rates . . . . . . . . . . . . . . . . . . 123
Socket Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Chapter 6
Connect to Different EtherNet/IP
Network Levels
Available Network Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Connect to an Enterprise-level Network . . . . . . . . . . . . . . . . . . . . . . . 129
Connect to a Device-level Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Ports A1 and A2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Port B1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
EtherNet/IP Modes with Ports A1 and A2 . . . . . . . . . . . . . . . . . . . . . 131
Dual-IP Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Linear/DLR Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Overlapping IP Address Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Configure the EtherNet/IP Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Configure Dual-IP Mode in the Logix Designer Application . 136
Configure Dual-IP Mode in RSLinx Classic Software. . . . . . . . 138
Configure Linear/DLR Mode in the Logix Designer Application .
140
Configure Linear/DLR Mode in RSLinx Classic Software . . . 142
Change the EtherNet/IP Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Change the EtherNet/IP Mode in the Logix Designer Application
145
Change the EtherNet/IP Mode in RSLinx Classic Software . . 147
Internet Protocol Configuration in Logix Designer Application . .
150
Port Configuration in RSLinx Classic Software . . . . . . . . . . . . . 151
Controller Functionality Considerations . . . . . . . . . . . . . . . . . . . 152
DNS Requests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
DNS Request Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
SMTP Server. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Use Socket Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Send Message Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Software Display Differences for EtherNet/IP Modes . . . . . . . . . . . 155
Chapter 7
Use I/O Modules Local I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Add Local I/O Modules to a Project . . . . . . . . . . . . . . . . . . . . . . . 159
Electronic Keying. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Remote I/O Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Add Remote I/O Modules to a Project . . . . . . . . . . . . . . . . . . . . . 166

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Table of Contents
Add to the I/O Configuration While Online . . . . . . . . . . . . . . . . . . . 175
Modules and Devices That Can Be Added While Online . . . . 176
Determine When Data Is Updated . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Input Data Update Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Output Data Update Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
Chapter 8
Develop Control Applications Elements of a Control Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Event Task with Compact 5000 I/O Modules . . . . . . . . . . . . . . 184
Task Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Scheduled and Unscheduled Programs . . . . . . . . . . . . . . . . . . . . . 187
Routines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Parameters and Local Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Programming Languages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
Add-on Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Extended Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Access the Module Object from an Add-On Instruction . . . . . . . . . 193
Create the Add-On Instruction. . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Monitor Controller Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Connection Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Controller Communication Interaction with Control Data. . . . . . 195
Produce and Consume (Interlock) Data. . . . . . . . . . . . . . . . . . . . . . . . 197
Requested Packet Interval (RPI) of Multicast Tags . . . . . . . . . . 198
Send and Receive Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Determine Whether to Cache Message Connections . . . . . . . . 200
Monitor I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Determine If I/O Communication Has Timed Out . . . . . . . . . 201
Determine If I/O Communication to a Specific I/O
Module Has Timed Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Automatic Handling of I/O Module Connection Faults . . . . . 202
Sample Controller Projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Chapter 9
Develop Motion Applications Motion Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Motion Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Program Motion Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
Obtain Axis Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

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Table of Contents
Chapter 10
Commercial Operating System System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Clock Synchronization with Logix Control Engine. . . . . . . . . . 212
Functions Like a Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
Memory Dedicated to Windows-based Activities. . . . . . . . . . . . 213
Ports Dedicated to Windows-based Activities. . . . . . . . . . . . . . . 214
Use the Reset Button with the COS . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
Data Exchange Between the COS and Logix Control Engine . . . . 221
FactoryTalk Linx Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
FactoryTalk Linx Gateway Software. . . . . . . . . . . . . . . . . . . . . . . . 221
Restrictions With the COS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
State Changes on the COS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Methods of Changing the COS State. . . . . . . . . . . . . . . . . . . . . . . 223
Security Settings on the COS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
COS Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
Install Software Application from External Network . . . . . . . . 225
Inactivity Lock and Screen Saver Settings . . . . . . . . . . . . . . . . . . . 226
Password Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Account Lockout Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
Network Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
Internet Explorer Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Removable Media Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Driver Signature Enforcement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
Use the Operating System Utilities Tool to Reinstall
the COS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Maintain Power to Controller After Successful
COS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Use the Windows Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Considerations Before You Use the Windows Kit . . . . . . . . . . . 234
Obtain Windows Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Install the Windows Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Chapter 11
Troubleshoot the Controller Controller Diagnostics with Logix Designer Application . . . . . . . . 241
Warning Symbol in the I/O Configuration Tree . . . . . . . . . . . . 242
Controller Status after a Module Fault . . . . . . . . . . . . . . . . . . . . . 242
Categories on I/O Module Properties Dialog Box . . . . . . . . . . . 244
Notification in the Tag Editor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
Fault Information in Controller Properties Dialog Box . . . . . . 248
Port Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
Advanced Time Sync . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253

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Table of Contents
Controller Diagnostics with RSLinx Classic Software . . . . . . . . . . . 256
General Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Port Diagnostics Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Connection Manager Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
USB Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Controller Webpages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Home Webpage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Faults Webpage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Tasks Webpage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Diagnostics Webpages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
Ethernet Port Webpages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Advanced Diagnostics Webpages . . . . . . . . . . . . . . . . . . . . . . . . . . 269
Browse Chassis Webpage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Other Potential Issues to Troubleshoot . . . . . . . . . . . . . . . . . . . . . . . . 272
Continuous Task Sends Output Data at High Rate. . . . . . . . . . 272
Immediate Output Instructions Issued at High Rate. . . . . . . . . 273
Integrated Motion On an EtherNet/IP Network Traffic
Priority Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
Appendix A
Status Indicators 4-Character Status Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
General Status Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
Fault Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
Major Fault Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279
I/O Fault Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
Controller Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
OK Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
RUN Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
FORCE Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
FAN 1/2 Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
SD Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
EtherNet/IP Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
NET A1, A2, and B1 Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
LINK A1, A2, and B1 Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . 287
SPEED X1 Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
LINK X1 Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
Power Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
MOD Power Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
SA Power Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
Thermal Monitoring and Thermal Fault Behavior . . . . . . . . . . . . . . 290
Index
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293

Rockwell Automation Publication 5069-UM002A-EN-P - January 2019 9
Preface
This manual explains how to use the CompactLogix™ 5480 controllers.
Make sure that you are familiar with the following:
• Use of a controller in a Logix 5000™ control system
• Use of an EtherNet/IP™ network
• Use of Rockwell Automation® software, for example:
– Studio 5000 Logix Designer®
– RSLinx® Classic
– ControlFLASH™
– FactoryTalk® Linx
• Use of Windows 10 IoT Enterprise LTSB 64-bit operating system;
referred to as the COS (commercial operating system) throughout the
rest of this publication
If you use the COS, we recommend that you use the following resources
to become more familiar with how to use a COS:
–Windows 10 IoT platform powers the intelligent edge from
Microsoft® Corporation, available at: https://www.microsoft.com/
en-us/windowsforbusiness/windows-iot
– Rockwell Automation Knowledgebase articles that describe how to
use the Windows 10 operating system with Rockwell Automation
products. The Knowledgebase is available at:
https://rockwellautomation.custhelp.com/
IMPORTANT The CompactLogix 5480 controller has a licensed, pre-installed COS
on it.
You are not required to use the COS on the controller.

10 Rockwell Automation Publication 5069-UM002A-EN-P - January 2019
Preface
Additional Resources The following documents contain additional information concerning related
products from Rockwell Automation.
Table 1 - Additional Resources
Resource Description
CompactLogix 5480 Controller
Specifications Technical Data,
publication 5069-TD002
Provides specifications for CompactLogix 5480 controllers.
CompactLogix 5480 Controllers
Installation Instructions, publication
5069-IN019
Describes how to install a CompactLogix 5480 controller.
CompactLogix System Selection
Guide, publication 1769-SG001
Provides information about how to design and select components for a
CompactLogix system.
Compact 5000 I/O Modules and
EtherNet/IP Adapters Specifications
Technical Data, publication 5069-
TD001
Provides specifications, wiring diagrams, and functional block diagrams for
Compact 5000™ I/O modules and EtherNet/IP adapters.
Replacement Guidelines: Logix 5000
Controllers Reference Manual,
publication 1756-RM100
Provides guidelines on how to replace the following:
• ControlLogix® 5560/5570 controller with a ControlLogix® 5580
controller
• CompactLogix 5370 L3 controllers with a CompactLogix 5480 controller
Compact 5000 Digital I/O Modules,
publication 5000-UM004
Provides information on how to install, configure, and operate Compact
5000 digital I/O modules.
Compact 5000 Analog I/O Modules
User Manual, publication 5000-
UM005
Provides information on how to install, configure, and operate Compact
5000 analog I/O modules.
Compact 5000 High-speed Counter
Module User Manual, publication
5000-UM006
Provides information on how to install, configure, and operate a
Compact 5000 high-speed counter modules.
EtherNet/IP Communication Modules
in Logix 5000 Control Systems User
Manual, publication ENET-UM004
Describes how to use 5000 Series EtherNet/IP communication modules.
Ethernet Design Considerations
Reference Manual, publication
ENET-RM002
Describes the following Ethernet concepts:
• Overview
• Network layout and components
• Network infrastructure devices
• Network infrastructure features
•Protocol
EtherNet/IP Socket Interface
Application Technique, publication
ENET-AT002
Describes the socket interface that you can use to program MSG
instructions to communicate between a Logix 5000™ controller and
Ethernet devices that do not support the EtherNet/IP application protocol.
EtherNet/IP Embedded Switch
Technology Application Guide,
publication ENET-AP005
Describes how to install, configure, and maintain linear and Device Level
Ring (DLR) networks by using Rockwell Automation® EtherNet/IP devices
that are equipped with embedded switch technology.
Integrated Architecture® and CIP Sync
Configuration ApplicationTechnique,
publication IA-AT003
Provides information on CIP Sync™ and the IEEE 1588-2008 Precision Time
Protocol.