Allen-Bradley 6180P-12KSXP User manual

Installation Instructions
Industrial Integrated Display Computers
with Keypad
Catalog Numbers
6180P-12KSXP, 6180P-12BSXP, 6180P-12BPXP, 6180P-12BPXPDC,
6180P-12KPXP, 6180P-15KSXP, 6180P-15BSXP, 6180P-15BPXP, 6180P-15KPXP, 6180P-15BPXPDC
Topic Page
Important User Information 2
Environment and Enclosure Information 3
European Union Directive Compliance 3
Installation Guidelines 4
Operating Systems 4
Before You Begin 5
Before You Begin 5
Install the Computer 5
Connect Peripherals 10
Connect AC Power 11
Connect DC Power 11
Functional Ground Screw 12
Connect to the Network 13
Replace the RTC Battery 13
Backlight Assembly Disposal 16
Transport the Product 16
Specifications 17
Additional Resources 19

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Rockwell Automation Publication 6180P-IN001C-EN-P - July 2013
Important User Information
Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for
the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell
Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some important differences
between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide
variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each
intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or
application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for
actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software
described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is
prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death,
property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard and recognize the
consequences.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, drive or motor, to alert people that
dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, drive or motor, to alert people that
surfaces may reach dangerous temperatures.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.

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Rockwell Automation Publication 6180P-IN001C-EN-P - July 2013
Environment and Enclosure Information
Review the information on enclosures and environments before installing your computer.
European Union Directive Compliance
This product meets the European Union Directive requirements when installed within the European
Union or EEA regions and have the CE mark. A copy of the declaration of the conformity is
available at http://www.rockwellautomation.com/rockwellautomation/certification/overview.page
.
ATTENTION: This equipment is intended for use in a Pollution Degree 2 environment, in
overvoltage Category II applications (as defined in IEC publication 60664-1), at altitudes up to
2000 m (6562 ft) without derating. The enclosure door must be closed.
This equipment is considered Group 1, Class A equipment according to IEC/CISPR Publication 11.
Without appropriate precautions, there may be potential difficulties ensuring electromagnetic
compatibility in other environments due to conducted as well as radiated disturbance.
Operating the capacitive touchscreen version in a high noise environment may cause the
touchscreen to respond slowly to touch inputs, or may cause the position of the screen cursor to
drift.
This equipment must be mounted in an enclosure that is suitably designed to prevent personal
injury resulting from accessibility to live parts. If not mounted inside another enclosure, the
mounting method must limit the tilt of the product to +/- 30° from vertical. Examples include
articulated arm, table-top stand, wall mount, or other means having sufficient mechanical
stability. The mounting means must be firmly attached to the supporting surface using screws
bolts, or clamps so the computer cannot tip.
In addition to this publication, see:
•Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1, for additional
installation requirements
•IEC 60529, as applicable, for explanations of the degrees of protection provided by different
types of enclosure
ATTENTION: The product is intended to operate in an industrial or control room environment,
which uses some form of power isolation from the public low voltage mains. Some computer
configurations may not comply with the
EN 61000-3-2 Harmonic Emissions standard as specified by the EMC Directive of the European
Union. Obtain permission from the local power authority before connecting any computer
configuration that draws more than 75 W of AC power directly from the public mains.
To comply with EN 55024, the Ethernet port LAN cable must be less than 30 m (98.42 ft) long, and
it must only be used indoors (that is, not exit the building at any point). All other I/O cables must
be less than 3 m (9.84 ft) long, and must only be used indoors.

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Rockwell Automation Publication 6180P-IN001C-EN-P - July 2013
Installation Guidelines
Follow these guidelines to make sure your product provides safe and reliable service.
•The installation site must have sufficient power.
•Make sure that sufficient space is available around air inlets and outlets to provide the
circulation necessary for cooling. Never allow air passages to become obstructed.
•The ambient air temperature must not exceed the maximum operating temperature.
Consider heat produced by other devices in the enclosure. You may need to supply a fan,
heat exchanger, or air conditioner to meet this condition.
•The humidity of the ambient air must not exceed specified limits.
•In dry environments, static charges build up readily. Proper grounding of the equipment
through the AC power cord helps to reduce static discharges, which may cause shocks
and damage electronic components.
•The enclosure or cover must remain in place at all times during operation. The cover
provides protection against high voltages inside the product and inhibits
radio-frequency emissions that might interfere with other equipment.
Operating Systems
The computers are shipped with Microsoft licensed Windows XP Professional, Service Pack 3
operating system installed and configured.
No operating system updates have been applied to the factory image beyond the service packs.
For your convenience, the I386 source directory for Microsoft Windows is on the system drive of
your computer off the root directory, C:\I386. This allows for easy removal and addition of
Windows components.
Computers with rotating hard-disk drives include a recovery partition on the system drive
containing the original factory image. You can use the supplied Computer System Cloning CD
to restore the operating system from the recovery partition and create a new recovery image.
Refer to the Cloning Utility Technical Data, publication 6000-TD002, for instructions.
To obtain the original factory image on bootable external recovery media, which also includes
the I386 source directory, contact your local technical support center.
TIP
Hot air rises. The temperature at the top of an enclosure is often higher than the temperature in
other parts of the enclosure, especially if air is not circulating.
IMPORTANT
The product can operate at a range of extremes. However, the life span of any electronic device
is shortened if you continuously operate the product at its highest rated temperature.

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Rockwell Automation Publication 6180P-IN001C-EN-P - July 2013
Before You Begin
Before unpacking the product, inspect the shipping carton for damage. If damage is visible,
immediately contact the shipper and request assistance. Otherwise, proceed with unpacking.
Keep the original packing material in case you need to return the product for repair or transport
it to another location. Use both the inner and outer packing cartons to ensure adequate
protection for a unit returned for service.
Parts List
Your computer is shipped with these items:
•Mounting hardware specific to each product
•Power cord, AC (IEC320-13, AC power option only)
•Ground bus strip (DC power option only)
•Panel mount clips (10)
•Panel cut-out template
•Keys for front-panel access door
•Installation instructions
•System CDs
–Accessory CD with Cloning Utility (red)
–DVD-burning software (performance models only, CD format)
Required Tools
The following tools are required for product installation:
•Panel cut-out tools
•#2 Phillips screwdriver
•Antistatic wrist strap (recommended)
Install the Computer
The 1200P and 1500P models of the display computer are installed in a panel. Before
installation, review the following information:
•Mounting clearances
•Panel mounting guidelines
•Panel cutout dimensions
•Product dimensions

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Rockwell Automation Publication 6180P-IN001C-EN-P - July 2013
Mounting Clearances
Allow adequate space around the computer for mounting, air flow, connections, and
maintenance. Sufficient airflow throughout the system unit is required to maintain proper
cooling. Clearance should be enough to allow convenient installation or removal of peripheral
components, such as the optical disc drive.
Panel Mounting Guidelines
Observe these guidelines when installing the unit in a panel:
•Confirm that there is adequate space within the panel enclosure.
•Cut supporting panels to specifications before installation.
•Take precautions so metal cuttings do not enter components already installed in panel.
•Supporting panels must be at least 14 gauge to ensure proper sealing against water and
dust, and to provide proper support. The mounting hardware supplied accommodates
panels up to 6 mm (0.24 in.) thick.
•Remove all electrical power from the panel before making cutout.
•Make sure the area around the panel cutout is clear.
IMPORTANT
Use adequate ventilation or other cooling methods to maintain the product temperature at its
specified rating.
ATTENTION: Failure to follow these guidelines may result in personal injury or damage to the
panel components.
Top: 50 mm (2 in.) for air flow
Left: 50 mm (2 in.) for air flow
Back:
25 mm (1 in.) for air flow
178 mm (7 in.) for drive access
Bottom:
102 mm (4 in.)
for air flow and
connections Right: 76.2 mm (3 in.) for air flow

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Rockwell Automation Publication 6180P-IN001C-EN-P - July 2013
Panel Cutout Dimensions
The 6180P products must be appropriately mounted in the panel cutout specified below.
Mount the Display Computer in a Panel
Mounting clips secure the computer to the panel. The 1200P and 1500P both require 10
mounting clips. Follow these steps to mount the computer in a panel.
1. Remove power from the panel before making the cutout.
2. Verify that the panel surface around the area to be cut is clean and free of debris.
3. Cut an opening in the panel using the appropriate panel cutout dimensions.
4. Make sure the sealing gasket is properly positioned on the computer.
This gasket forms a compression-type seal. Do not use sealing compounds.
5. Place the computer in the panel cutout.
6. Slide the mounting clips into the slots on the top, bottom, and sides of the computer.
Model Cut-out Dimensions (HxW), approx.
1200P 279.0 x 450.0 mm (10.98 x 17.72 in.)
1500P 326.4 x 429.3 mm (12.85 x 16.90 in.)
ATTENTION: Take precautions so metal cuttings do not enter components already
installed in the panel to avoid personal injury or damage to the panel components.

8Industrial Integrated Display Computers with Keypad
Rockwell Automation Publication 6180P-IN001C-EN-P - July 2013
7. Hand-tighten the mounting clips around the bezel by following the tightening sequence
shown below.
8. Repeat this process at least three times until the clips are hand-tight and the gasket is
compressed uniformly against the panel.
9. Tighten the mounting clips to a torque of 1.4 N•m (12 lb•in) by following the specified
torque sequence shown below, being sure to not overtighten.
ATTENTION: Tighten the mounting clips to the specified torque to provide a proper seal and
prevent damage to the product. Rockwell Automation assumes no responsibility for water or
chemical damage to the product or other equipment within the enclosure because of improper
installation.
8
Torque Sequence for 1200P and 1500P Computers
17
526
93
410

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Rockwell Automation Publication 6180P-IN001C-EN-P - July 2013
Product Dimensions
Product dimensions for each display computer model are given in mm (in.)
483 [19.0] 225 [8.9]
274 [10.8]
445 [17.5]
427 [16.8]
1200P Integrated Display with Keypad
311 [12.2]
215 [8.5]
427.20 [16.83]
225 [8.9]
324 [12.8]
355 [14.0]
274 [10.8]
483 [19.0]
215 [8.5]
1500P Integrated Display with Keypad

10 Industrial Integrated Display Computers with Keypad
Rockwell Automation Publication 6180P-IN001C-EN-P - July 2013
Connect Peripherals
The illustration shows the I/O port panel of the computers. Peripheral components compatible
to each port are marked inside the callout figures.
The 1200P and 1500P computers have USB ports on both the I/O port side panel and the front
access door. You can use these ports to connect various USB devices, such as an external USB
HDD or floppy disk drive to the computer. Front USB ports are enabled or disabled through
settings in the BIOS set-up menu.

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Rockwell Automation Publication 6180P-IN001C-EN-P - July 2013
Connect AC Power
A grounded 3-prong inlet IEC320-C14 power cord provides power to the computer. The power
supply input accepts 90…264V AC and is autoswitching.
Operate the computer in an industrial or control room environment, which uses some form of
power isolation from the public low-voltage mains.
Connect DC Power
The following 6180P models are available with a DC power option, using a 3-screw terminal
block (+24VDC, 24VTRN, GND):
•6180P-12BPXPDC
•6180P-15BPXPDC
The DC power option supports operation from either SELV or PELV power source. A ground
bus strip is provided to allow a user to connect the DC common and functional ground
terminals together. This is to support SELV cases where the end user requires grounding at the
computer.
The power supply is internally protected against reverse polarity.
ATTENTION: Connect the AC power cable to a power source with an earth ground to prevent
electrical shock. Failure to follow this warning could result in electrical shock.
We recommend that the computer circuit has its own disconnect. Use an uninterruptible power
source (UPS) to protect against unexpected power failure or power surges.
Always shut down the operating system before removing power to minimize performance
degradation and operating system failures.
ATTENTION: Use a Class 2/SELV (Safety Extra-Low Voltage) isolated and ungrounded power
supply as input power to the computer. This power source provides protection so that under
normal and single-fault conditions, the voltage between the conductors and Functional
Earth/Protective Earth does not exceed a safe value.

12 Industrial Integrated Display Computers with Keypad
Rockwell Automation Publication 6180P-IN001C-EN-P - July 2013
To connect DC power, follow these steps.
1. Secure the DC power wires to the terminal block screws.
2. Secure the ground wire to the GND terminal block screw.
3. Apply 24V DC power to the computer.
Functional Ground Screw
The use of the functional ground screw is not
required for safety and regulatory compliance.
However, if a supplemental ground is desired,
use the functional ground screw on the side
panel of the computer.
Side View

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Rockwell Automation Publication 6180P-IN001C-EN-P - July 2013
Connect to the Network
The computers have dual Gigabit LAN ports. The computers connect to an Ethernet network,
using CAT5 or CAT5E twisted-pair Ethernet cabling with RJ-45 connectors.
Replace the RTC Battery
The computers use nonvolatile memory that requires a battery to retain system information
when power is removed. The 3V, 200 mAh lithium battery is on the system board.
IMPORTANT
To prevent performance degradation of Ethernet communication, do not subject the computer
or cables to extreme radiated or conducted high-frequency noise.
Proper cable routing and power conditioning is required to ensure reliable Ethernet
communication in industrial environments. Rockwell Automation recommends that you route
all Ethernet cabling through dedicated metal conduits. Installing ferrite bead filters at the
cable ends may also improve reliability.
Battery

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Rockwell Automation Publication 6180P-IN001C-EN-P - July 2013
The battery life depends on the amount of time the
computer is powered on. The table lists the estimated life
span of the battery.
If the computer does not display the correct time and date,
replace the battery.
Follow these steps to replace the RTC battery.
1. Perform the pre-configuration procedure.
a. Turn off the computer and all of the peripherals connected to it.
b. Unplug all cables from the power outlets to avoid exposure to high energy levels.
If necessary, label each one to expedite reassembly.
c. Disconnect telecommunication cables to avoid exposure to shock hazard from
ringing voltages.
2. Remove the back cover.
3. Lay the computer on its front (components showing).
4. If necessary, remove any accessory boards or cables that prevent access to the RTC
battery socket.
5. Remove the battery.
a. Insert a small flat-blade screwdriver between the battery and spring latch to dislodge
the battery from its socket.
ATTENTION: A risk of fire and chemical burn exists if the battery is not handled properly.
•Do not disassemble, crush, puncture, or short external contacts.
•Do not expose the battery to temperatures higher than 60 °C (140 °F).
•Do not dispose of a used battery in water or fire.
For safety information on handling lithium batteries, see Guidelines for Handling Lithium
Batteries, publication AG-5.4.
WARNING: To prevent voiding your product warranty, use only Allen-Bradley approved
replacement parts and accessories.
IMPORTANT
When installing hardware or performing maintenance procedures that require access to
internal components, we recommend that you first back up all computer data to avoid loss.
IMPORTANT
Do not bend the spring latch when replacing the RTC battery. For proper operation, the latch
must retain contact with the battery.
On-time Expected Battery Life
0 hours/week 4 years
40 hours/week 5.5 years
80 hours/week 7 years

Industrial Integrated Display Computers with Keypad 15
Rockwell Automation Publication 6180P-IN001C-EN-P - July 2013
b. Remove the old battery from its socket.
6. Insert the new battery with the positive polarity (+ side) facing up, and make sure that it
is seated completely.
7. Observe the post-configuration procedure.
a. Make sure that all components are installed according to the described step-by-step
instructions.
b. Make sure that no loose tools or parts are left inside the computer.
c. Reinstall any expansion boards, peripherals, board covers, and system cables that have
previously been removed.
d. Reinstall the back cover.
e. Connect all external cables and the AC power cord to the computer.
f. Press the power switch to turn on the computer.
8. Reconfigure the BIOS settings.
IMPORTANT
Replacing the battery results in all BIOS settings returning to their default settings.
BIOS settings other than default must be reconfigured after replacing the battery.
This product contains a hermetically-sealed lithium battery that may need to be replaced
during the life of the product.
At the end of its life, the battery contained in this product should be collected separately from
any unsorted municipal waste.

16 Industrial Integrated Display Computers with Keypad
Rockwell Automation Publication 6180P-IN001C-EN-P - July 2013
Backlight Assembly Disposal
Transport the Product
If you need to ship your computer via common carrier or otherwise transport it to another
location, you must first uninstall the unit from the panel and place it in its original packing
material.
ATTENTION: The backlight assembly in this unit contains mercury. At the end of its life, this
equipment should be collected separately from any unsorted municipal waste.
ATTENTION: Do not ship or transport the product when it is installed in a machine, panel, or rack.
Doing so may cause damage to the product. You must uninstall the product and place in its original
packing material before shipping. Rockwell Automation is not responsible for damage incurred to
a product that is shipped or transported while installed in a machine, panel, or rack.

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Rockwell Automation Publication 6180P-IN001C-EN-P - July 2013
Specifications
Hardware and Electrical Specifications
Attributes 6180P-12 and 6180P-15 Models
Display
Display type Color Active Matrix TFT
Touch screen, optional Resistive antiglare
Display size, diagonal
1200P
1500P
308 mm (12.1 in.)
381 mm (15.0 in.)
Display area (WxH), approx
1200P
1500P
246 x 185 mm (9.7 x 7.3 in.)
305 x 229 mm (12 x 9 in.)
Native resolution
1200P
1500P
800 x 600
1024 x 768
Viewing angle
Horizontal
Vertical
60°
40°
Response time 20 ms
Electrical
Input voltage, AC 90…264V AC, autoswitching
Line frequency 47…63 Hz
Power consumption, AC 144VA (1.4 A at 100V rms, 0.6 A at 240V rms)
Power consumption, DC 144 W (8 A at 18V DC, 4.5 A at 32V DC)
Power dissipation, AC 144 W
Power dissipation, DC 144 W
Input voltage, DC 18…32V DC
Inrush current at 24V 20 A peak, 5 ms
Mechanical
Dimensions (HxWxD), approx
1200P
1500P
311 x 483 x 225 mm (12.25 x 19.01 x 8.86 in.)
355 x 483 x 225 mm (13.97 x 19.01 x 8.86 in.)
Weight
1200P
1500P
16.0 kg (35.3 lb)
17.6 kg (38.8 lb)
Enclosure ratings, panel-mounted IEC IP66

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Rockwell Automation Publication 6180P-IN001C-EN-P - July 2013
Environmental Specifications
Attribute 6180P-12 and 6180P-15 Models
Temperature, operating 0…55 °C (32…131 °F)
Temperature, storage -20…60 °C (-4…140 °F)
Relative humidity, operating(1)
(1) Derate above 40 °C to 45% at 50 °C.
20…85% without condensation
Relative humidity, nonoperating(2)
(2) Derate above 40 °C to 39% at 60 °C.
5…90% without condensation
Vibration, operating 0.006 in. p-p, (10…57 Hz); 1 g (57…640 Hz)
Vibration, nonoperating 0.012 in. p-p, (10…57 Hz); 2 g (57…640 Hz)
Shock, operating 15 g (1/2 sine, 11 ms)
Shock, nonoperating 30 g (1/2 sine, 11 ms)
Certifications
Regulatory Area Standards Group Regulatory Standard
Americas Safety requirements UL 60950-1
CSA C22.2 - 60950-1
Emissions requirements FCC Rules for class A devices
Product certification marks c-UL-us
Europe Enclosure rating IP66 per EN60529
Safety requirements EN60950-1
Immunity requirements EN55024
EN61000-3-2
EN61000-3-3
Emissions requirements EN55022 Class A
Product certification marks CE mark
EMC directive EU Directive 2004/108/EC
Low voltage directive EU Directive 2006/95/EC
Restriction of Hazardous Substance (RoHS) EU Directive 2002/95/EC
Turkey RoHS (EEE Yönetmeliğine Uygundur.
In Conformity with the EEE Regulation)
Asia Pacific Emissions requirements CISPR-22
Product certification marks C-Tick mark
RoHS China RoHS

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Rockwell Automation Publication 6180P-IN001C-EN-P - July 2013
Additional Resources
For additional information about the 6180P Integrated Display Computers with Keypad, refer
to the following publications.
You can view or download publications at http://www.rockwellautomation.com/literature/.
To order paper copies of technical documentation, contact your local Allen-Bradley distributor
or Rockwell Automation sales representative.
Resource Description
6180P Integrated Display Computer with Keypad
user manual, publication number 6180P-UM001
Overview of the system and description of procedures for installation,
connections, configuration, and troubleshooting.
Cloning Utility for Industrial Computers, publication
number 6000-TD001
Information on using the cloning utility to create a back-up image of your
computer’s hard disk drive.
Industrial Automation Wiring and Grounding
Guidelines, publication 1770-4.1
Provides general guidelines for installing a Rockwell Automation industrial
system.
Product Certifications website,
http://www.rockwellautomation.com/rockwellauto
mation/certification/overview.page
Provides declarations of conformity, certificates, and other certification
details.

Publication 6180P-IN001C-EN-P - July 2013 PN-98850
DIR 10000146675 (Version 01)
Supersedes Publication 6180P-IN001B-EN-P - April 2011 Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Printed in China.
Rockwell Automation Support
Rockwell Automation provides technical information on the Web to assist you in using its products.
At http://www.rockwellautomation.com/support, you can find technical manuals, technical and application notes, sample code and
links to software service packs, and a MySupport feature that you can customize to make the best use of these tools. You can also visit
our Knowledgebase at http://www.rockwellautomation.com/knowledgebase for FAQs, technical information, support chat and
forums, software updates, and to sign up for product notification updates.
For an additional level of technical phone support for installation, configuration and troubleshooting, we offer TechConnectSM
support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit
http://www.rockwellautomation.com/support/.
Installation Assistance
If you experience a problem within the first 24 hours of installation, please review the information that's contained in this manual.
You can also contact a special Customer Support number for initial help in getting your product up and running.
New Product Satisfaction Return
Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing
facility. However, if your product is not functioning and needs to be returned, follow these procedures.
Documentation Feedback
Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document,
complete this form, publication RA-DU002, available at http://www.rockwellautomation.com/literature/.
United States or Canada 1.440.646.3434
Outside United States or
Canada
Use the Worldwide Locator at
http://www.rockwellautomation.com/rockwellautomation/support/overview.page, or contact your
local Rockwell Automation representative.
United States Contact your distributor. You must provide a Customer Support case number (call the phone number
above to obtain one) to your distributor to complete the return process.
Outside United States Please contact your local Rockwell Automation representative for the return procedure.
Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400
This manual suits for next models
9
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