Alliance Laundry Systems 1305 Owner's manual

Washer/Extractor
AC Adjustable Frequency
Drive Information
For Allen-Bradley Model Numbers:
160
1305
1336
PowerFlex 40
PowerFlex 400
Part No. F232120R6
January 2010
Supplement
FAULT
READY
U071M
U072M
U073M
U074M
TMB1396C
PHM1396C
U071M
U074M
U072M
U073M

© Copyright 2010, Alliance Laundry Systems LLC
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.
F232120 1
© Copyright 2006, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Supplement
Table of
Contents
General Information........................................................................... 3
Nameplate Location.............................................................................. 4
General Inspection................................................................................ 5
Storage.................................................................................................. 5
PowerFlex 40 and 400 Drive Control Logic..................................... 6
Installation/Wiring................................................................................ 6
Input Power Conditioning................................................................ 6
Electrical Interference...................................................................... 7
Terminal Block Access.................................................................... 8
Power Terminal Block Description ................................................. 9
Control Terminal Blocks Description and Control Logic................ 10
AC Drive Diagnostics/Parameter Viewing........................................... 28
PowerFlex Integrated Keypad.......................................................... 28
Fault Display and Troubleshooting Information .................................. 32
Allen-Bradley Drive Fault Codes .................................................... 33
Troubleshooting Suggestions........................................................... 35
Allen-Bradley 160-Series AC Drives................................................. 36
Installation/Wiring................................................................................ 36
Input Power Conditioning................................................................ 36
Electrical Interference...................................................................... 37
Terminal Block Access.................................................................... 39
Power Terminal Block Description ................................................. 40
Control Terminal Blocks Description and Control Logic................ 41
160 Series Drive Control Logic Chart............................................. 42
AC Drive Diagnostics/Parameter Viewing........................................... 51
160 Program Keypad Module (PKM or Parameter Unit)................ 51
CopyCat Keypad.............................................................................. 54
Fault Display and Troubleshooting Information .................................. 58
Fault Code Identification ................................................................. 58
Allen-Bradley Drive Fault Codes .................................................... 59
Troubleshooting Suggestions........................................................... 61
Allen-Bradley 1305-Series AC Drives............................................... 62
Installation/Wiring................................................................................ 62
Input Power Conditioning................................................................ 62
Electrical Interference...................................................................... 63
Terminal Block Access.................................................................... 64
Power Terminal Block Description ................................................. 65
Control Terminal Blocks Description and Control Logic................ 65
AC Drive Diagnostics/Parameter Viewing........................................... 73
Human Interface Module (HIM or Parameter Unit)........................ 73
HIM Structure Chart – Series A 3.00, Series B 1.01
or Later Versions................................................................................ 75
HIM Structure Chart – Earlier Versions............................................... 76
Fault Display and Troubleshooting Information .................................. 80
Fault Code Identification ................................................................. 80
Allen-Bradley Drive Fault Codes .................................................... 81
Troubleshooting Suggestions........................................................... 83

2F232120
© Published by permission of the copyright owner – DO NOT COPY or TRANSMIT
Supplement
Allen-Bradley 1336-Series AC Drives............................................... 84
Installation/Wiring................................................................................ 84
Input Power Conditioning................................................................ 84
Electrical Interference...................................................................... 85
Terminal Block Access.................................................................... 86
Power Terminal Block Description ................................................. 87
Control Terminal Blocks Description and Control Logic................ 88
AC Drive Diagnostics/Parameter Viewing........................................... 98
Human Interface Module (HIM or Parameter Unit)........................ 98
HIM Structure Chart – Series A 3.00, Series B 1.01
or Later Versions............................................................................ 100
HIM Structure Chart – Earlier Versions.......................................... 101
Fault Display and Troubleshooting Information .................................. 105
Fault Code Identification...................................................................... 105
Allen-Bradley Drive Fault Codes .................................................... 107
Troubleshooting Suggestions........................................................... 109

3
F232120 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
General Information
General Information
•This drive contains ESD (Electrostatic
Discharge) sensitive parts and assemblies. Static
control precautions are required when installing,
testing, or servicing this assembly. Component
damage may result if ESD control procedures are
not followed.
•An incorrectly applied or installed drive can
result in component damage or a reduction in
product life. Wiring or application errors, such as
incorrect or inadequate AC supply or excessive
ambient temperatures, may result in malfunction
of the system.
•This drive contains power storage devices that
retain their charge for a time after the removal of
main power. Extreme caution should be used
when working in and around the drive. It is
recommended that main disconnect power to the
drive remain off for three minutes prior to
approaching connections.
Warnings specific to a particular subject will appear in
the manual with the discussion of that subject.
CAUTION
Only personnel familiar with the drive and
associated machinery should plan or
implement the installation, start-up, and
subsequent maintenance of the system.
Failure to comply may result in personal
injury and/or equipment damage. W659

General Information
F232120
4© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Nameplate Location
Pertinent drive information used in obtaining
information on drive operation or replacement is
located on the nameplate shown in Figures 1
through 4.
Figure 1
Figure 2
Figure 3
Figure 4
U146ME3A
FAULT
READY
U146ME3A
Nameplate Located on
Exterior of Enclosure
160 NAMEPLATE LOCATION
U072ME3A
U072ME3
A
Nameplate Located on
Exterior of Enclosure
1305 NAMEPLATE LOCATION
U147ME3A
PHM1396C
U147ME3A
Nameplate Located
on Bottom Portion of
Chassis Behind Cover Nameplate Located
on Mounting Plate of
Main Control Board
FRAMES A1, A2, A3, A4 FRAMES B-G
1336 PLUS NAMEPLATE LOCATION
TMB1396C
Nameplate Located on
Exterior of Enclosure.
POWERFLEX NAMEPLATE LOCATION

General Information
5
F232120 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
General Inspection
Upon delivery, verify the item’s nameplate catalog
number against the purchase order.
Before the installation and start-up of the drive, a
general inspection of the mechanical integrity (i.e.,
loose parts, wires, connections, etc.) should be made.
Storage
The drive should remain in its shipping container prior
to installation. If the equipment is not to be used for a
period of time, it must be stored according to the
following instructions in order to maintain warranty
coverage:
•Store in a clean, dry location.
•Store within an ambient temperature range of -40
to 70 degrees C.
•Store within a relative humidity range of 0 to 95
percent.
•Do not store equipment where it could be
exposed to a corrosive atmosphere.
•Do not store equipment in a construction area.

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F232120
6
PowerFlex 40 and 400 Drive Control Logic
PowerFlex 40 and 400 Drive Control Logic
Installation/Wiring Input Power Conditioning
The drive is suitable for direct connection to input
power within the rated voltage of the drive. Listed in
Table 1 are certain input power conditions which may
cause component damage or reduction in product life.
If any of the conditions exist, as described in Table 1,
install one of the devices listed under the heading
Corrective Action on the line side of the drive.
IMPORTANT: Only one device per branch circuit
is required. It should be mounted closest to the
branch and sized to handle the total current of the
branch circuit.
An incorrectly installed system can result in
component damage or reduction in product
life. The most common causes are:
1. Wiring AC line to drive output or control
terminals.
2. EXTERNAL voltage application to control
terminals.
3. Incorrect or inadequate AC supply.
Contact factory for assistance with
application or wiring. W660
CAUTION
Input Power Condition Corrective Action
Low Line impedance (less than 1% line reactance) •Install Line Reactor
•or Isolation Transformer
•or Bus Inductor – 5.5 & 11kW (7.5 & 15 HP) drives
only
Greater than 120 kVA supply transformer
Line has power factor correction capacitors •Install Line Reactor
•or Isolation Transformer
Line has frequent power interruptions
Line has intermittent noise spikes in excess of 6000V
(lightning)
Phase to ground voltage exceeds 125% of normal line to line
voltage
•Remove MOV jumper to ground.
•or Install Isolation Transformer with grounded
secondary
if necessary
Ungrounded distribution system
240V open delta configuration (stinger leg) (1) •Install Line Reactor
(1) For drives applied on an open delta with a middle phase grounded neutral system, the phase opposite the phase that is tapped in the
middle to the neutral or earth is referred to as the “stinger leg,” “high leg,” “red leg,” etc. This leg should be identified throughout the
system with red or orange tape on the wire at each connection point. The stinger leg should be connected to the center Phase B on the
reactor.
Table 1

PowerFlex 40 and 400 Drive Control Logic
7
F232120 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Electrical Interference
EMI
Careful attention must be given to the arrangement of
power and ground connections to the drive to avoid
interference with nearby sensitive equipment. Be sure
to replace all ground connections to their appropriate
locations.
RFI
Drives can be installed with an RFI filter, which
controls high-frequency conducted emissions into the
main supply lines.
Where it is essential that very low emission levels
must be achieved or if conformity with standards is
required, the optional RFI filter may be present.
Figure 5 displays an electrical schematic for various
RFI configurations. Table 2 shows associated RFI
filter part numbers.
Figure 5
CAUTION
ELECTRIC SHOCK HAZARD! Service and
maintenance to be performed only by an
authorized technician. Disconnect power
before opening any access panels. W661
U166ME3A
L1
TO AC DRIVE UNIT Ð
GREEN-YELLOW WIRE MUST CONNECT TO
AC DRIVE GROUND TERMINAL.
BLACK WIRES WILL CONNECT TO AC DRIVE
INPUT TERMINALS "R", "S" & "T".
BLACK WIRES ARE NOT LABELED AND THEIR
RESPECTIVE TERMINATION IN AC DRIVE IS
NOT OF IMPORTANCE.
L2
ALLEN-BRADLEY
RFI
FILTER
L3
LINE
LOAD
PROVEN EARTH GROUND
WASHING
MACHINE
GROUNDING
TERMINAL
THREE PHASE MACHINES
INPUT
POWER
1 2
3
23
L1
TO AC DRIVE UNIT Ð
GREEN-YELLOW WIRE MUST CONNECT TO
AC DRIVE GROUND TERMINAL.
BLACK WIRES WILL CONNECT TO AC DRIVE
INPUT TERMINALS "R", "S" & "T".
BLACK WIRES ARE NOT LABELED AND THEIR
RESPECTIVE TERMINATION IN AC DRIVE IS
NOT OF IMPORTANCE.
L2
ALLEN-BRADLEY
RFI
FILTER
LINE LOAD
PROVEN EARTH GROUND
WASHING
MACHINE
GROUNDING
TERMINAL
SINGLE PHASE MACHINES
INPUT
POWER
1 2
3
23
U166ME3
A
RFI Filter Part Number Information
Drive P/N Drive Catalog Machine Voltage Filter P/N
F8044301 and F8168603 22B-B017N104xx 200-240V 50-60Hz 3 phase F8053901
F8044401 and F8168604 22B-D010N104xx 380-480V 50-60Hz 3 phase F8053902
F8044701 and F8168601 22B-B012N104xx 200-240V 50-60 Hz 3 Phase F8053901
F8044901 and F8168602 22B-D6P0N104xx 380-480V 50-60 Hz 3 Phase F8053902
C002501 and F8168701 22B-B024N104xx 200-240V 50-60 Hz 3 Phase F8054001
C002502 and F8168702 22B-D012N104xx 380-480V 50-60 Hz 3 Phase F8054002
C002507 and F8168705 22B-D024N104xx 380-480V 50-60 Hz 3 Phase C002569
C002502, F200309300
and F8168703 22B-B033N104Axx 200-240V 50-60Hz 3 phase F8054001
C002506, F200309400
and F8168704 22B-D017N104Axx 380-480V 50-60Hz 3 phase F8054002
Table 2

PowerFlex 40 and 400 Drive Control Logic
F232120
8© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Terminal Block Access
The following information illustrates the terminal
block designations for each of the drive models.
Opening the Cover
1. Press and hold in the tabs on each side of the
cover. Refer to Figure 6.
2. Pull the cover out and up to release.
Figure 6
Power Terminal Block
The drive utilizes a finger guard over the power wiring
terminals. To remove:
1. Press in and hold the locking tab.
2. Slide finger guard down and out. Refer to
Figure 7.
3. Replace the finger guard when wiring is
complete.
Figure 7
WARNING
To reduce risk of electric shock, severe
injury or death, allow machine power to
remain off for three minutes minimum prior
to working in and around AC drive. Proceed
with caution. W662
PHM636N
COVER
PHM637N
PHM637N
POWER TERMINAL BLOCK (TYPICAL)

PowerFlex 40 and 400 Drive Control Logic
9
F232120 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Power Terminal Block Description
PowerFlex 40
Input and Output Power Terminals (TB1)
Figure 8
PowerFlex 40
Power Block Terminal (TB1)
PowerFlex 40
Power Terminal Block
PowerFlex 400
Input and Output Power Terminals (TB1)
PowerFlex 400
PowerFlex Power Block Terminal (TBI)
PowerFlex 400
Power Terminal Block
PHM741N
Terminal Description
R/L1, S/L2, T/L3 Single-phase or
3-phase Power Input
U/T1, V/T2, W/T3 3-phase Motor Output
DC-1, DC+, -DC DC Bus Connection
Ground Connection (PE)
Table 3
Torque 1.7-2.2 N-m (16-19 lb-in)
Max Wire Size 5.3 mm2 (10 AWG)
Min Wire Size 1.3 mm2(16 AWG)
Table 4
R/L 1
B Frame
S/L 2 T/L 3 U/T 1 V/T 2 W/T 3
DC- DC+ BR+ BR-
PHM742N
Figure 9
Terminal Description
R/L1, S/L2, T/L3 3-phase Power Input
U/T1, V/T2, W/T3 3-phase Motor Output
P1, P3 DC Bus inductor connection
jumper or Bus inductor must
be present for drive to power-
up.
P2, DC- DC Bus Connection
Ground Connection (PE)
Table 5
Torque 5.1N-m (45 lb-in)
Max Wire Size 33.6 mm2 (2 AWG)
Min Wire Size 8.4 mm2(8 AWG)
Table 6
R/L 1 S/L 2 T/L 3 P 1 P 2 DC- U/T 1 V/T 2 W/T 3
Frame D

PowerFlex 40 and 400 Drive Control Logic
F232120
10 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Control Terminal Blocks Description and
Control Logic
NOTE: Do not connect AC drive digital common,
analog common, or common terminals to chassis
ground.
Input Mode Parameter
The control terminal functions are determined in part
by the “Start Source” parameter #36. Changing this
parameter affects the function of some terminals.
Speed Selection
Motor speeds on digitally-controlled AC drives are
controlled by solid state or mechanical switch closure
inputs to Digital In 1, Digital In 2, and Digital In 3
terminals. Similarly, motor rotation direction is
controlled by inputs to Start/Run FWD and Direction/
Run REV terminals. Refer to Figure 10.
An inactive control input terminal (H) will measure
approximately 24v DC while an active control input
terminal (L) will measure less than 1v DC. When a
control input (i.e., Digital In 1, 2, 3, 4, Fwd, Rev, or
Stop) is connected to a common terminal (terminal 4),
the voltage on the control input terminal is reduced to
near zero and the input is activated.
Tables 8 – 14 designate the speed and rotation
direction based on inputs to the control terminals. The
AC drive’s input status parameters display of 1s and 0s
at various machine actions can be viewed while
monitoring parameter #13 and/or #14. When the
control input terminal voltage is high (inactive) the
status display will read “0” (logic 0). When the control
input terminal voltage is low (active) the status will
read “1” (logic 1).
Balance Output
The AC drive balance output signal is transmitted to
the machine controller by the operation of an on-board
normally open relay or transistor. Refer to Figure 10.
The AC drive will analyze the wash load distribution
during certain drain steps and communicate the
severity of load imbalance to the machine controller.
The machine controller then determines if the load is
suitably distributed for the programmed spin speed.
The severity of load imbalance is communicated
digitally by the on-board relay or transistor using a
series of pulses or continuous open or closed state.
Stop/Enable Input
The Stop Input function is machine dependent. The
input is typically used to disable the drive either when
the frame vibration safety limit switch has been
tripped or when the loading door has been opened.
Refer to the applicable machine electrical schematic
for details on the connection of this input. When the
Stop Input signal is interrupted, the control input
signals must be removed and reapplied to restart the
motor operation.
WARNING
To reduce risk of electric shock, severe
injury or death, allow machine power to
remain off for three minutes minimum prior
to working in and around AC drive. Proceed
with caution. W662
CAUTION
Never permanently jumper the AC drive
balance output terminals or short the wires
in these terminals together. This will
override the balance detection routine and
cause the wash cycle to abort, potentially
causing machine damage or personal injury
in the process. W671

PowerFlex 40 and 400 Drive Control Logic
11
F232120 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Sink/Source Switch
The PowerFlex series of drives include a DIP Switch
that will allow the drive input signals to be wired as
“sink” or “source”. This switch should be set to the
sink mode on all Alliance Laundry equipment made at
the time of this publication. Setting this switch in the
source mode will cause the drive to not operate and be
mistaken as a failed drive.
0-10V/0-20m A Switch
The PowerFlex series of drives include a DIP switch
that will allow the drive analog input signals to be
wired as a 0-10V/0-20 mA switch.This switch should
be set to the 0-10V mode on all Alliance Laundry
Equipment made at the time of this publication.
Setting this switch in the 0-20 mA mode may cause
the drive to not operate and be mistaken as a failed
drive.
Fault Code Display
Refer to Fault Display and Troubleshooting
Information.

PowerFlex 40 and 400 Drive Control Logic
F232120
12 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
PowerFlex 40 Control Terminal Block
Designations
Figure 10
Control Input/Output Terminal Block
PHM780N
+
-
18
17
16
15
14
13
12
11
19
19
09
18
08
17
07
16
06
15
05
14
04
13
03
12
02
11
01
R3
R3
ENBL
RS485 Shield
Opto Output 2
Bal Output
Analog Output
4-20mA Input
Analog Common
0-10V ( or ± 10V) Input
+ 10V DC
+ 24V DC
Bal Common
Digital Input 4
Digital Input 3
Digital Input 2
Digital Input 1
Digital Common
REV
FWD
Stop
SNK SRC
+10V
+24V
0-10V
0/4-20mA
30V DC
50mA
Non-inductive
Relay N.O.
Relay Common
Relay N.C.
Pot must be
1-10k ohm
1 Watt Min.
Common 24V
Enable
Jumper
Control Wiring Block Diagram
Enable
Jumper
RS485
(DSI)
0-10V Analog Output Select
0-20mA
SNK
SRC
R2R1
R2
R1
08
07
06
05
04
03
02
01
09
Typical
SNK Wiring
Torque 0.5-0.8 N-m (4.4-7.0 lb-in)
Max Wire Size 1.3 mm2 (16 AWG)
Min Wire Size 0.13 mm2(26 AWG)
Table 7

PowerFlex 40 and 400 Drive Control Logic
13
F232120 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
PowerFlex 400 Control Terminal Block
Designations
PHM781N
Figure 11
PHM781N
+
-
+
-
0-10V
0-10V
Isolated
18
17
16
15
14
13
12
11
19
20
10090706 080504030201
20191716 181514131211
R6
R3
Opto Output
AS485 Shield
Analog Common 2
Analog Input 2 (AI2)
Analog Output 2 (AO2)
Analog Output 1(AO1)
Analog Common 1
Analog Input 1 (AI1)
+ 10V DC Source
+ 24V DC Source
Opto Common
Digital Common
Digital Input 4
Digital Input 3
Digital Input 2
Digital Input 1
Digital Common
Direction/Run REV
Start/Run FWD
Stop /
Function Loss
1 of 7 Digital Input Circuits
SNK SRC
+10V
0-10V
0-20mA
+24V
0-20mA
30V DC
50mA
Non-inductive
A01
10V 20mA
A02
10V 20mA
AI1
10V 20mA
AI1
RS485
(DSI)
RS485
RS485
10V 20mA
#2 Relay N.O.
#2 Relay Common
#2 Relay N.C.
Pot must be
1-10k ohm
2 Watt Min.
Common 24V
Enable
Jumper
Earth Referenced
Frames D & E
ENBL
Control Wiring Block Diagram
SNK
SRC
R2R1
R6R5R4
R5
R4
R3
#1 Relay N.O.
#1 Relay Common
#1 Relay N.C.
R2
R1
08
07
06
05
04
03
02
01
09
10
Typical
SNK Wiring
SNK
SRC

PowerFlex 40 and 400 Drive Control Logic
F232120
14 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
PowerFlex 40 Drive Control Logic Chart
Cabinet Hardmount
“A” control, “B” control, “V” Control and EDC/Netmaster Control
H – Signal Voltage High (approximately 24V DC)
L – Signal Voltage Low (less than 1V DC) 0 = No signal received
1 = Signal received
Digital
In 3 Digital In 2 Digital In 1 Stop Rev Fwd Digital Input
Status – Parameter
d014
Control Input
Status – Parameter
d013
DC Volt Meter Red Probe Terminal Location 07 06 05 01 03 02
DC Volt Meter Black Probe Terminal Location 04 04 04 04 04 04
Action Frequency Preset
Parameter #
Terminal
#07
(SW3)
Terminal
#06
(SW2)
Terminal
#05
(SW1)
Terminal
#01
(Stop)
Terminal
#03
(STR)
Terminal
#02
(STF)
*Digital In 4
Digital In 3
(SW3)
Digital In 2
(SW2)
Digital In 1
(SW1)
DB Trans
On
Stop
Rev (STR)
Fwd (STF)
Idle N/A H H H L/H H H 000000/100
1/2 Wash Speed Forward 71 H H L L H L *10010101
1/2 Wash Speed Reverse 71 H H L L L H 00010110
Wash Speed Forward 72 HLHLHL*10100101
Wash Speed Reverse 72 H L H L L H 00100110
Distribution Speed 74 LHHLHL*11000101
Spin 1 73 H L L L H L *10110101
Spin 2 76 LLHLHL*11100101
Spin 3 75 L H L L H L *11010101
*If digital in 4 is wired to the Forward Input terminal #02, this input will be a “1” whenever the drive receives a forward command. Disregard otherwise.
Cabinet Hardmount
Galaxy control, Quantum control and UniMac Software Control
H – Signal Voltage High (approximately 24V DC)
L – Signal Voltage Low (less than 1V DC) 0 = No signal received
1 = Signal received
Digital
In 3 Digital In 2 Digital In 1 Stop Rev Fwd Digital Input
Status – Parameter
d014
Control Input
Status – Parameter
d013
DC Volt Meter Red Probe Terminal Location 07 06 05 01 03 02
DC Volt Meter Black Probe Terminal Location 04 04 04 04 04 04
Action Frequency Preset
Parameter #
Terminal
#07
(SW3)
Terminal
#06
(SW2)
Terminal
#05
(SW1)
Terminal
#01
(Stop)
Terminal
#03
(STR)
Terminal
#02
(STF)
*Digital In 4
Digital In 3 Digital In 2 Digital In 1
DB Trans
On
Stop
Rev
Fwd
Idle N/A H H H L/H H H 000000/100
Reduced Wash speed (ccw) 70 H H H L L H 00000110
Reduced Wash Speed (cw) 70 H H H L H L 00000101
Wash Speed (ccw) 72 H L H L L H 00100110
Wash Speed (cw) 72 H L H L H L 00100101
Distribution Speed 1 (ccw) 71 H H L L L H 00010110
Extract Speed 1 (ccw) 76 L L H L L H 01100110
Extract Speed 2 (ccw) 75 L H L L L H 01010110
Extract Speed 3 (ccw) 73 H L L L L H 00110110
Extract Speed 4 (ccw) 77 L L L L L H 01110110
Extract Speed 5 (ccw) 74 L H H L L H 01000110
Table 8

PowerFlex 40 and 400 Drive Control Logic
15
F232120 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
PowerFlex 40 Drive Control Logic Chart
Table 9
Pocket Hardmount - 35 lb through 125 lb Capacity
UniLinc control and M30 control
H – Signal Voltage High (approximately 24V DC)
L – Signal Voltage Low (less than 1V DC) 0 = No signal received
1 = Signal received
Digital
In 3 Digital In 2 Digital In 1 Stop Rev Fwd Digital Input
Status – Parameter
d014
Control Input
Status – Parameter
d013
DC Volt Meter Red Probe Terminal Location 07 06 05 01 03 02
DC Volt Meter Black Probe Terminal Location 04 04 04 04 04 04
Action Frequency Preset
Parameter #
Terminal
#07 Terminal #06 Terminal #05 Terminal #01 Terminal #03 Terminal #02
Digital In 4 Digital In 3 Digital In 2 Digital In 1
DB Trans
On
Stop
Rev
Fwd
Idle N/A H H H L/H H H 000000/100
Reduced Wash Speed (cw) 70 H H H L H L 00000101
Reduced Wash Speed (ccw) 70 H H H L L H 00000110
Wash Speed (cw) 72 H L H L H L 00100101
Wash Speed (ccw) 72 H L H L L H 00100110
Distribution Speed (cw) 71 H H L L H L 00010101
Extract Speed 1 (ccw) 76 L L H L H L 01100101
Extract Speed 2 (ccw) 75 L H L L H L 01010101
Extract Speed 3 (ccw) 73 H L L L H L 00110101
Extract Speed 4 (ccw) 77 L L L L H L 01110101
Extract Speed 5 (ccw) 74 L H H L H L 01000101
Pocket Hardmount - 150 Capacity
Terminator control Control
H – Signal Voltage High (approximately 24V DC)
L – Signal Voltage Low (less than 1V DC) 0 = No signal received
1 = Signal received
Digital
In 3 Digital In 2 Digital In 1 Stop Rev Fwd Digital Input
Status – Parameter
d014
Control Input
Status – Parameter
d013
DC Volt Meter Red Probe Terminal Location 07 06 05 01 03 02
DC Volt Meter Black Probe Terminal Location 04 04 04 04 04 04
Action Frequency Preset
Parameter #
Terminal
#07 Terminal #06 Terminal #05 Terminal #01 Terminal #03 Terminal #02
Digital In 4 Digital In 3 Digital In 2 Digital In 1
DB Trans
On
Stop
Rev
Fwd
Idle N/A H H H L/H H H 000000/100
Reduced Wash speed (ccw) 70 H H H L L H 00000110
Reduced Wash Speed (cw) 70 H H H L H L 00000101
Wash Speed (ccw) 72 H L H L L H 00100110
Wash Speed (cw) 72 H L H L H L 00100101
Distribution Speed (ccw) 71 H H L L L H 00010110
Very Low Extract (ccw) 76 L L H L L H 01100110
Low Extract (ccw) 75 L H L L L H 01010110
Medium Extract (ccw) 73 H L L L L H 00110110
High Extract (ccw) 77 L L L L L H 01110110
Very High Extract (ccw) 74 L H H L L H 01000110

PowerFlex 40 and 400 Drive Control Logic
F232120
16 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
PowerFlex 40 Drive Control Logic Chart
Pocket Hardmount
“V” control and “A” control - Designs 7 and 8
H – Signal Voltage High (approximately 24V DC)
L – Signal Voltage Low (less than 1V DC) 0 = No signal received
1 = Signal received
Digital
In 3 Digital In 2 Digital In 1 Stop Rev Fwd Digital Input
Status – Parameter
d014
Control Input
Status – Parameter
d013
DC Volt Meter Red Probe Terminal Location 07 06 05 01 03 02
DC Volt Meter Black Probe Terminal Location 04 04 04 04 04 04
Action Frequency Preset
Parameter #
Terminal
#07
(SW3)
Terminal
#06
(SW2)
Terminal
#05
(SW1)
Terminal
#01
(Stop)
Terminal
#03
(STR)
Terminal
#02
(STF)
*Digital In 4
Digital In 3
(SW3)
Digital In 2
(SW2)
Digital In 1
(SW1)
DB Trans
On
Stop
Rev (STR)
Fwd (STF)
Idle N/A H H H L/H H H 000000/100
1/2 Wash Speed Forward 71 H H L L H L *10010101
1/2 Wash Speed Reverse 71 H H L L L H 00010110
Wash Speed Forward 72 HLHLHL*10100101
Wash Speed Reverse 72 H L H L L Ha 00100110
Distribution Speed 74 LHHLHL*11000101
Spin 1 Extract 73 H L L L H L *10110101
Spin 2 Extract 76 LLHLHL*11100101
Spin 3 Extract 75 L H L L H L *11010101
*If digital in 4 is wired to the Forward Input terminal #02, this input will be a “1” whenever the drive receives a forward command. Disregard otherwise.
Pocket Hardmount
WE-6 control - Design 5 and Earlier
H – Signal Voltage High (approximately 24V DC)
L – Signal Voltage Low (less than 1V DC) 0 = No signal received
1 = Signal received
Digital
In 3 Digital In 2 Digital In 1 Stop Rev Fwd Digital Input
Status – Parameter
d014
Control Input
Status – Parameter
d013
DC Volt Meter Red Probe Terminal Location 07 06 05 01 03 02
DC Volt Meter Black Probe Terminal Location 04 04 04 04 04 04
Action Frequency Preset
Parameter #
Terminal
#07
(SW3)
Terminal
#06
(SW2)
Terminal
#05
(SW1)
Terminal
#01
(Stop)
Terminal
#03
(STR)
Terminal
#02
(STF)
*Digital In 4
Digital In 3
(SW3)
Digital In 2
(SW2)
Digital In 1
(SW1)
DB Trans
On
Stop
Rev (STR)
Fwd (STF)
Idle N/A H H H L/H H H 000000/100
1/2 Wash Speed Forward 74 L H L L H H *11000101
1/2 Wash Speed Reverse 74 L H H L L H 01000110
Wash Speed Forward 72 H L H L H H *10100101
Wash Speed Reverse 72 H L H L L H 00100110
Distribution Speed 71 H H L L H L *10010101
Medium Extract/Spray Rinse 76 L L H L H H *11100101
High 1 Extract 75 LHHLHL*11010101
High 2 Extract 73 H L L L H L *10110101
High 3 Extract 77 L L L L H L *11110101
*If digital in 4 is wired to the Forward Input terminal #02, this input will be a “1” whenever the drive receives a forward command. Disregard otherwise.
Table 10

PowerFlex 40 and 400 Drive Control Logic
17
F232120 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Pocket Hardmount
WE-6 control - Design 6, 7 and 8
H – Signal Voltage High (approximately 24V DC)
L – Signal Voltage Low (less than 1V DC) 0 = No signal received
1 = Signal received
Digital
In 3 Digital In 2 Digital In 1 Stop Rev Fwd Digital Input
Status – Parameter
d014
Control Input
Status – Parameter
d013
DC Volt Meter Red Probe Terminal Location 07 06 05 01 03 02
DC Volt Meter Black Probe Terminal Location 04 04 04 04 04 04
Action Frequency Preset
Parameter #
Terminal
#07
(SW3)
Terminal
#06
(SW2)
Terminal
#05
(SW1)
Terminal
#01
(Stop)
Terminal
#03
(STR)
Terminal
#02
(STF)
*Digital In 4
Digital In 3
(SW3)
Digital In 2
(SW2)
Digital In 1
(SW1)
DB Trans
On
Stop
Rev (STR)
Fwd (STF)
Idle N/A H H H L/H H H 000000/100
1/2 Wash Speed Forward 70 HHHLHL*10000101
1/2 Wash Speed Reverse 70 H H H L L H 00000110
Wash Speed Forward 72 HLHLHL*10100101
Wash Speed Reverse 72 H L H L L H 00100110
Distribution Speed 71 H H L L H L *10010101
Medium Extract/Spray Rinse 76 LLHLHL*11100101
Extract Speed 1 75 L H L L H L *11010101
Extract Speed 2 73 H L L L H L *10110101
Extract Speed 3 (default) 77 L L L L H L *11110101
Extract Speed 3 (maximum) 74 LLHLHL*11000101
*If digital in 4 is wired to the Forward Input terminal #02, this input will be a “1” whenever the drive receives a forward command. Disregard otherwise.
Table 11

PowerFlex 40 and 400 Drive Control Logic
F232120
18 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
PowerFlex 40 Drive Control Logic Chart
PowerFlex 400 Drive Control Logic Chart
Cabinet Freestanding
WE-6 control
H – Signal Voltage High (approximately 24V DC)
L – Signal Voltage Low (less than 1V DC) 0 = No signal received
1 = Signal received
Digital
In 3 Digital In 2 Digital In 1 Stop Rev Fwd Digital Input
Status – Parameter
d014
Control Input
Status– Parameter
d013
DC Volt Meter Red Probe Terminal Location 07 06 05 01 03 02
DC Volt Meter Black Probe Terminal Location 04 04 04 04 04 04
Action Frequency Preset
Parameter #
Terminal
#07
(SW3)
Terminal
#06
(SW2)
Terminal
#05
(SW1)
Terminal
#01
(Stop)
Terminal
#03
(STR)
Terminal
#02
(STF)
*Digital In 4
Digital In 3
(SW3)
Digital In 2
(SW2)
Digital In 1
(SW1)
DB Trans
On
Stop
Rev (STR)
Fwd (STF)
Idle N/A H H H L/H H H 0 0 0 0 0 0/1 0 0
1/2 Wash Speed Forward 74 LHHLHL*11000101
1/2 Wash Speed Reverse 74 L H H L L H 01000110
Wash Speed Forward 72 HLHLHL*10100101
Wash Speed Reverse 72 H L H L L H 00100110
Distribution Speed 71 H H L L H L *10010101
Medium Extract 76 LLHLHL*11100101
High 1 Extract 75 L H L L H L *11010101
High 2 Extract 73 H L L L H L *10110101
High 3 Extract 77 L L L L H L *11110101
*If digital in 4 is wired to the Forward Input terminal #02, this input will be a “1” whenever the drive receives a forward command. Disregard otherwise.
Table 12
Cabinet Freestanding (250 Model Only)
WE-6 control
H – Signal Voltage High (greater than 10V DC)
L – Signal Voltage Low (less than 1V DC) 0 = No signal received
1 = Signal received
Digital
In 3 Digital In 2 Digital In 1 Fwd Stop Rev
Control Input Status – Parameter d302
DC Volt Meter Red Probe Terminal Location 07 06 05 02 01 03
DC Volt Meter Black Probe Terminal Location 04 04 04 04 04 04
Action Frequency Preset
Parameter #
Terminal
#07
(SW3)
Terminal
#06
(SW2)
Terminal
#05
(SW1)
Terminal
#02
(STF)
Terminal
#01
(Stop)
Terminal
#03
(STR)
Not Used
*Digital In 4
Digital In 3
(SW3)
Digital In 2
(SW2)
Digital In 1
(SW1)
Stop
Rev (STR)
Fwd (STF)
Idle N/A H H H H LorH H 000000/100
1/2 Wash Speed Forward 355 L H H L L H 0 *1 1 0 0 1 0 1
1/2 Wash Speed Reverse 355 L H H H L L 00100110
Wash Speed Forward 145 H L H L L H 0 *1 0 1 0 1 0 1
Wash Speed Reverse 145 H L H H L L 00010110
Distribution Speed 144 H H L L L H 0 *1 0 0 1 1 0 1
Medium Extract 357 L L H L L H 0 *1 1 1 0 1 0 1
High 1 Extract 356 L H L L L H 0 *1 1 0 1 1 0 1
High 2 Extract 146 H L L L L H 0 *1 0 1 1 1 0 1
High 3 Extract 358 L L L L L H 0 *1 1 1 1 1 0 1
*If digital in 4 is wired to the Forward Input terminal #02, this input will be a “1” whenever the drive receives a forward command. Disregard otherwise.
Table 13