Alliance Laundry Systems W446I Guide

Installation/Operation
www.comlaundry.com
Automatic
Washers
W446I
NOTA: El manual en
españolaparecedespués
del manual en inglés.
Part No. 38970R10
November 2004
Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)

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IMPORTANT: Read the complete
INSTALLATION/OPERATION INSTRUCTIONS
before using the washer.
For your safety and to reduce the risk of
fire or an explosion, do not store or use
gasoline or other flammable vapors and
liquids in the vicinity of this or any other
appliance.
W022E
WARNING

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238970
Notes

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
© Copyright 2004, Alliance Laundry Systems LLC
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.
38970 3
Table of
Contents
Replacement Parts.............................................................................. 5
Safety Information.............................................................................. 7
Explanation of Safety Messages........................................................... 7
Important Safety Instructions ............................................................... 7
Installation........................................................................................... 9
Meter Case............................................................................................ 9
Models Prepped for Card Reader..................................................... 9
Dimensions and Specifications............................................................. 10
Before You Start................................................................................... 11
Tools ................................................................................................ 11
Electrical .......................................................................................... 11
Water................................................................................................ 11
Installing the Washer ............................................................................ 11
Step 1: Remove the Shipping Brace and Shipping Plug.................. 11
Step 2: Wipe Out Inside of Washtub ............................................... 12
Step 3: Connect Fill Hoses............................................................... 12
Step 4: Connect Drain Hose to Drain Receptacle............................ 13
Step 5: Position and Level the Washer ............................................ 15
Step 6: Connect the Washer to Electrical Power ............................. 15
Step 7: Add Water to the Washer .................................................... 16
Step 8: Check Lid Switch ................................................................ 16
Step 9: Check Installation ................................................................ 16
Electrical Requirements........................................................................ 17
Grounding Instructions .................................................................... 18
Water Supply Requirements................................................................. 20
Water Temperature .......................................................................... 20
Water Pressure ................................................................................. 20
Risers................................................................................................ 21
Drain Facilities...................................................................................... 21
Additional Washer Security.................................................................. 22
Operation............................................................................................. 25
Operation Instructions for Electromechanical Washers ....................... 25
Step 1: Add Detergent...................................................................... 25
Step 2: Load Laundry....................................................................... 25
Step 3: Close Lid.............................................................................. 25
Step 4: Select Temperature Switch.................................................. 26
Step 5: Set Fabric/Cycle Selector .................................................... 26
Step 6: Start Washer......................................................................... 26
Indicator Lights................................................................................ 27
Operation Instructions for Electronic Display Control Washers.......... 28
Step 1: Add Detergent...................................................................... 28
Step 2: Load Laundry....................................................................... 28
Step 3: Close Lid.............................................................................. 28
Step 4: Set Fabric Selector............................................................... 29
Step 5: Set Wash Temperature......................................................... 29
Step 6: Insert Money or Card........................................................... 29
Indicator Lights................................................................................ 30

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438970
Operation Instructions for MDC Washers............................................ 31
Step 1: Add Detergent...................................................................... 31
Step 2: Load Laundry....................................................................... 31
Step 3: Close Lid.............................................................................. 31
Step 4: Set Fabric Selector and Wash Temperature......................... 32
Step 5: Insert Money or Card........................................................... 32
Step 6: Start Washer......................................................................... 33
Indicator Lights................................................................................ 33
Operation Instructions for NetMaster Washers .................................... 34
Step 1: Add Detergent...................................................................... 34
Step 2: Load Laundry....................................................................... 34
Step 3: Close Lid.............................................................................. 34
Step 4: Set Fabric Selector............................................................... 35
Step 5: Set Wash Temperature......................................................... 35
Step 6: Insert Money or Card........................................................... 35
Step 7: Start Washer......................................................................... 36
Indicator Lights................................................................................ 36
Maintenance ........................................................................................ 37
Variable Water Level Control .............................................................. 37
User-Maintenance Instructions............................................................. 38
Cold Weather Care........................................................................... 38
Care of Your Washer ....................................................................... 38
Replacing Hoses............................................................................... 38
Filter Screens ................................................................................... 38
Reinstallation of Shipping Materials ............................................... 38
Motor Overload Protector..................................................................... 38
Before You Call for Service ................................................................. 39
If Service Is Required........................................................................... 40
Information for Handy Reference......................................................... 41
Installer Checklist............................................................... Back Cover

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38970
Replacement Parts
If replacement parts are required, contact the source
from which you purchased your washer, or contact:
Alliance Laundry Systems
Shepard Street
P.O. Box 990
Ripon, WI 54971-0990
U.S.A.
Phone: [phone]
for the name and address of the nearest authorized
parts distributor.

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6
Notes

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38970
Safety Information
Explanation of Safety Messages
Throughout this manual and on machine decals, you
will find precautionary statements (“DANGER,”
“WARNING,” and “CAUTION”) followed by specific
instructions. These precautions are intended for the
personal safety of the operator, user, servicer, and
those maintaining the machine.
Additional precautionary statements (“IMPORTANT”
and “NOTE”) are followed by specific instructions.
IMPORTANT: The word “IMPORTANT” is used
to inform the reader of specific procedures where
minor machine damage will occur if the procedure
is not followed.
NOTE: The word “NOTE” is used to communicate
installation, operation, maintenance or servicing
information that is important but not hazard
related.
Important Safety Instructions
Save These Instructions
1. Read all instructions before using the washer.
2. Refer to the GROUNDING INSTRUCTIONS in
the INSTALLATION manual for the proper
grounding of the washer.
3. Do not wash articles that have been previously
cleaned in, washed in, soaked in, or spotted with
gasoline, dry-cleaning solvents, or other
flammable or explosive substances as they give
off vapors that could ignite or explode.
4. Do not add gasoline, dry-cleaning solvents, or
other flammable or explosive substances to the
wash water. These substances give off vapors that
could ignite or explode.
5. Under certain conditions, hydrogen gas may be
produced in a hot water system that has not been
used for two weeks or more. HYDROGEN GAS
IS EXPLOSIVE. If the hot water system has not
been used for such a period, before using a
washing machine or combination washer-dryer,
turn on all hot water faucets and let the water
flow from each for several minutes. This will
release any accumulated hydrogen gas. THE
GAS IS FLAMMABLE, DO NOT SMOKE OR
USE AN OPEN FLAME DURING THIS TIME.
6. Do not allow children to play on or in the washer.
This appliance is not intended for use by young
children or infirm persons without supervision.
Young children should be supervised to ensure
that they do not play with the appliance.
Indicates an imminently hazardous
situation that, if not avoided, will cause
severe personal injury or death.
DANGER
Indicates a hazardous situation that, if not
avoided, could cause severe personal
injury or death.
WARNING
Indicates a hazardous situation that, if not
avoided, may cause minor or moderate
personal injury or property damage.
CAUTION
To reduce the risk of fire, electric shock,
serious injury or death to persons when
using your washer, follow these basic
precautions:
W023
WARNING

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Safety Information
38970
8
7. Before the washer is removed from service or
discarded, remove the lid to the washing
compartment.
8. Do not reach into the washer if the wash tub or
agitator is moving.
9. Do not install or store the washer where it will be
exposed to water and/or weather.
10. Do not tamper with the controls.
11. Do not repair or replace any part of the washer, or
attempt any servicing unless specifically
recommended in the user-maintenance
instructions or in published user-repair
instructions that you understand and have the
skills to carry out.
12. To reduce the risk of an electric shock or fire, DO
NOT use an extension cord or an adapter to
connect the washer to the electrical power source.
13. Use your washer only for its intended purpose,
washing clothes.
14. ALWAYS disconnect the washer from electrical
supply before attempting any service. Disconnect
the power cord by grasping the plug, not the cord.
15. Install the washer according to the
INSTALLATION INSTRUCTIONS. All
connections for water, drain, electrical power and
grounding must comply with local codes and be
made by licensed personnel when required. Do
not do it yourself unless you know how!
16. To reduce the risk of fire, clothes which have
traces of any flammable substances such as
vegetable oil, cooking oil, machine oil,
flammable chemicals, thinner, etc. or anything
containing wax or chemicals such as in mops and
cleaning cloths, must not be put into the washer.
These flammable substances may cause the
fabric to catch on fire by itself.
17. Do not use fabric softeners or products to
eliminate static unless recommended by the
manufacturer of the fabric softener or product.
18. Keep your washer in good condition. Bumping or
dropping the washer can damage safety features.
If this occurs, have your washer checked by a
qualified service person.
19. If the supply cord is damaged, it must be replaced
by a special cord or assembly available from the
manufacturer or its service agent.
20. Be sure water connections have a shut-off valve
and that fill hose connections are tight. CLOSE
the shut-off valves at the end of each wash day.
21. Loading door MUST BE CLOSED any time the
washer is to agitate or spin. DO NOT bypass the
loading door switch by permitting the washer to
agitate or spin with the loading door open. A
brake will stop the washtub within seconds if the
loading door is opened during spinning. If the
washtub does not stop when the loading door is
opened, remove the washer from use and call the
service person.
22. Always read and follow manufacturer’s
instructions on packages of laundry and cleaning
aids. To reduce the risk of poisoning or chemical
burns, keep them out of the reach of children at
all times (preferably in a locked cabinet). Heed
all warnings or precautions.
23. Always follow the fabric care instructions
supplied by the garment manufacturer.
24. Never operate the washer with any guards and/or
panels removed.
25. DO NOT operate the washer with missing or
broken parts.
26. DO NOT bypass any safety devices.
27. Failure to install, maintain, and/or operate this
washer according to the manufacturer’s
instructions may result in conditions which can
produce bodily injury and/or property damage.
NOTE: The WARNINGS and IMPORTANT
SAFETY INSTRUCTIONS appearing in this
manual are not meant to cover all possible
conditions and situations that may occur. Common
sense, caution and care must be exercised when
installing, maintaining, or operating the washer.
Always contact your dealer, distributor, service agent
or the manufacturer about any problems or conditions
you do not understand.

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38970
Installation
Meter Case
The factory mounted coin meter case does not include
the service door lock, slide, coin drawer, coin drawer
lock or keys. These parts must be ordered (at extra
cost) according the purchaser’s requirements direct
from the manufacturer of your choice.
NOTE: You have the option of using a screw type
lock or a 1/4 turn lock on the meter case service
door. If you choose to use a screw lock, then the
special bracket (located inside the meter case) must
be used. DO NOT use the special bracket if a
1/4 turn lock is used.
Coin Drawer Security – For additional security, drill
out the two pilot holes on each side of the front of the
meter case to 6,4 or 7,9 mm (1/4 or 5/16 inch) holes
and install a bicycle lock through these holes.
Models Prepped for Card Reader
The machine is shipped from the factory with the
Electronic Control Diagnostic Harness Assembly
unplugged. To avoid unauthorized manual
programming or vending, perform the following steps.
1. Open service door. Refer to Figure 1.
2. Locate diagnostic harness on electronic control.
3. Plug connectors for “white/black” wire and “red/
blue” wire together.
Figure 1
FLW6R
1Service Door
1

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Installation
38970
10
Dimensions and Specifications
W553I
1Pilot Hole
METERED MODELS
65,09 cm (25,63 in.)
74,47 cm (30,5 in.)
108,59 cm (42,75 in.)
71,12 cm (28 in.)
11,11 cm
(0,44 in.) 66,04 cm (26 in.)
73,02 cm (28,75 in.)
109,22 cm (43 in.)
91,05 cm (35,88 in.)
129,54 cm (51 in.)
1
W543I
65,09 cm (25,63 in.)
74,47 cm (30,5 in.)
107,65 cm (42,38 in.)
71,12 cm (28 in.)
11,11 cm
(0,44 in.) 66,04 cm (26 in.)
73,02 cm (28,75 in.)
109,22 cm (43 in.)
91,05 cm (35,88 in.)
129,54 cm (51 in.)
NONMETERED MODELS

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Installation
11
38970
Before You Start
Tools
For most installations, the basic tools you will need
are:
Figure 2
Electrical
Washer needs a 120 Volt, 60 Hertz, polarized three slot
effectively grounded receptacle. For more detailed
information, refer to section on Electrical
Requirements.
Water
Washer needs two standard 19,05 mm (3/4 inch) water
supply faucets with a pressure between 138 and
827 kPa (20 and 120 pounds per square inch). For
more detailed information, refer to section on Water
Supply Requirements.
Installing the Washer
NOTE: If the washer is delivered on a cold day
(below freezing), or is stored in an unheated room
or area during the cold months, do not attempt to
operate it until the washer has had a chance to
warm up.
Step 1: Remove the Shipping Brace and
Shipping Plug
IMPORTANT: Install dryer before washer. This
allows room for attaching exhaust duct.
Remove the shipping brace from under the lid. The
plastic shipping plug will be released from the base of
the washer when removing the cardboard base from
the washer.
IMPORTANT: The shipping brace and plug should
be saved and must be reinstalled whenever washer
is moved or transported to a new location. This will
prevent damage to washer components.
Do not tilt washer to front or sides when moving.
Refer to User-Maintenance section for instructions on
reinstalling shipping brace and shipping plug.
Figure 3
D074I
1Wrench
2Screwdriver
3Pliers
4Level
D074I
12
4
3
TLW520N
1Shipping Brace
2Shipping Plug
TLW520N
1
2

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Installation
38970
12
Step 2: Wipe Out Inside of Washtub
Prior to first wash, use an all purpose cleaner or a
detergent and water solution and a damp cloth to
remove shipping dust from inside of washtub.
Figure 4
Step 3: Connect Fill Hoses
Refer to section on Water Supply Requirements
before connecting fill hoses.
The appliance is to be connected to the water mains
using new hose-sets and the old hose-sets should not
be reused.
Turn on the water supply faucets and flush the lines for
approximately two minutes to remove any foreign
materials that could clog the screens in the water
mixing valve. (This is especially important when
installing your washer in a newly constructed or
renovated building.)
Hoses Without Metric Coupling
Insert rubber washers and filter screens (from
accessories bag) in water fill hose couplings (two
hoses supplied with washer). Connect fill hoses to
water supply faucets. Then connect the hoses to the
hot and cold valve connections at the rear of the
washer. Refer to Figure 5.
IMPORTANT: Thread hose couplings onto valve
connections finger tight, then turn 1/4 turn with
pliers. DO NOT cross thread or overtighten
couplings.
W396I
W396I

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Installation
13
38970
Hoses With Metric Coupling
Connect the BLACK colored hose coupling end of the
fill hoses (with filter screens) to the water supply
faucets. Then connect end of hoses with the brass
colored hose couplings to the hot and cold water
mixing valve connections at rear of washer.
IMPORTANT: Thread hose couplings onto valve
connections finger tight, then turn 1/4 turn with
pliers. DO NOT cross thread or overtighten
couplings.
Figure 5
IMPORTANT: Hoses and other natural rubber
parts deteriorate after extended use. Hoses may
develop cracks, blisters or material wear from the
temperature and constant high pressure they are
subjected to.
All hoses should be checked on a yearly basis for
any visible signs of deterioration. Any hose showing
the signs of deterioration listed above should be
replaced immediately. All hoses should be replaced
every five years.
Step 4: Connect Drain Hose to Drain
Receptacle
Refer to section on Drain Facilities before connecting
drain hose to drain receptacle.
Remove the drain hose from its shipping position on
the rear of the washer by unhooking the hose from the
retainer clamp.
Follow the instructions for your type of drain
receptacle (high standpipe or low standpipe) to
properly install the drain hose.
IMPORTANT: Drain receptacle must be capable of
handling a minimum of 3,8 cm (1-1/2 inch) outside
diameter drain hose.
Figure 6
TLW1988N
1Filter Screen (Screen must be facing
outward)
2Fill Hose
3Rubber Washer (Plain)
4Cold Water Connection
5Hot Water Connection
6Install this end of hose to valve connections
at rear of washer.
7Install this end of hose to water supply
faucet. (Black colored coupling for metric)
8Faucet
HOT
COLD
C
H
2
134
5
6
7
8
W294I
1Drain Hose
2Standpipe
W294I
2
1
RECOMMENDED
STANDPIPE
HEIGHT
92 cm MINIMUM
(36 inches)

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Installation
38970
14
High Standpipe Installation
No. 562P3 Siphon Break Kit and No. 25863 Hose
Coupling are not required for this type of installation.
Figure 7
Low Standpipe Installation
No. 562P3 Siphon Break Kit and No. 25863 Hose
Coupling are required for this type of installation. This
kit is available (as optional equipment at extra cost)
through an authorized dealer or parts distributor.
Installation instructions are supplied with the kit.
OPTIONAL: Raise the standpipe to the recommended
height of 92 cm (36 inches).
Figure 8
W296I
1Drain Hose
2Cut drain hose off this end to fit the washer
installation.
3Standpipe
{
W296I
3
1
MAXIMUM
STANDPIPE
HEIGHT NOT TO
EXCEED 1,5 m
(5 feet)
2
W295I
1Drain Hose Elbow
2562P3 Siphon Break Kit
3Standpipe
4Cut hose in this area and install No. 25863
hose coupling.
525863 Hose Coupling
W295I
{
2
1
5
4
3

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Installation
15
38970
Step 5: Position and Level the Washer
Position washer so it has sufficient clearance for
installation and servicing.
Place rubber cups on all four leveling legs.
Place washer in position on a clean, dry, and
reasonably firm floor. Installing the washer on any
type of carpeting is not recommended.
Loosen locknuts and adjust the two front leveling legs.
Once adjusted, tilt the unit forward on front legs and
lower back down into position to set the rear self-
leveling legs.
Washer must not rock. After washer is at desired
height, tighten locknuts securely against bottom of
washer base. If these locknuts are not tight, washer
will not remain stationary during operation.
Improper installation or flexing of weak floor will
cause excessive vibration.
Do not slide washer across floor once the leveling legs
have been extended, as legs and base could become
damaged.
NOTE: For areas with uneven floors, a No. 566P3
Adjustable Rear Leg Extension Kit is available as
optional equipment at extra cost.
Verify that washer does not rock.
Figure 9
Step 6: Connect the Washer to Electrical
Power
Refer to the following section on Electrical
Requirements before connecting the washer to an
electrical power source.
Figure 10
W214I
1Leveling Leg
2Washer Base
3Locknut
4Rubber Cup
515 mm (1/2 inch) Clearance Between
Washers
W214I
2
1
3
54
D254I
D254I

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Installation
38970
16
Step 7: Add Water to the Washer
To prevent damage to pump, do not run washer before
adding at least one quart water to the tub. If the washer
is run before any water is added, the pump seal may
overheat, causing the pump to leak. Once installed, the
water retained in the drain system from the previous
cycle will provide sufficient cooling to prevent pump
seal damage.
NOTE: The agitator should not be removed except
for service. The washtub is designed to be self-
cleaning.
Figure 11
Step 8: Check Lid Switch
Washer should stop filling, agitating and spinning
when lid is opened.
Figure 12
Step 9: Check Installation
Refer to Installer Checklist on the back cover of this
manual and make sure that washer is installed
correctly.
TLW524N
TLW1974N
TLW1974N

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Installation
17
38970
Electrical Requirements
NOTE: The wiring diagram is located in the
control hood.
NOTE: Refer to the washer nameplate for proper
voltage and Hertz the washer is designed to operate
on. Refer to Figure 51 for nameplate location.
120 Volt, 60 Hertz with 3-Prong Grounding Plug
The washer is designed to be operated on a separate
branch, polarized, three-wire, effectively grounded,
120 Volt, 60 Hertz, AC (alternating current), circuit
protected by a 15 ampere fuse, equivalent fusetron or
circuit breaker.
The three-prong grounding plug on the power cord
should be plugged directly into a polarized three-slot
effectively grounded receptacle rated 110/120 Volts
AC (alternating current) 15 Amps. Refer to Figure 14
to determine correct polarity of the wall receptacle.
Figure 13
Figure 14
DO NOT OPERATE OTHER APPLIANCES ON
THE SAME CIRCUIT. DO NOT OVERLOAD
CIRCUITS!
D009I
To reduce the risk of fire, electric shock,
serious injury or death, all wiring and
grounding MUST conform with the latest
edition of the National Electrical Code,
ANSI/NFPA No. 70, and such local
regulations as might apply. It is the
customer’s responsibility to have the
wiring and fuses checked by a qualified
electrician to make sure the laundry room
has adequate electrical power to operate
the washer.
W227
WARNING
DO NOT OVERLOAD
CIRCUITS
DO NOT USE
ADAPTER
DO NOT USE AN
EXTENSION CORD
D799I
1L1
2Ground
3Neutral Side
4Round Grounding Prong
5Neutral
123
4
5
STANDARD 120 VOLT, 60 HERTZ,
3-WIRE EFFECTIVELY GROUNDED CIRCUIT
120 ± 12
V.A.C.
120 ± 12
V.A.C.
0
V.A.C.
To reduce the risk of an electric shock or
fire, DO NOT use an extension cord or an
adapter to connect the washer to the
electric power source.
W082
WARNING

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Installation
38970
18
NOTE: Some models come without an electrical
plug installed. If washer is not hard wired (refer to
Figure 15), a suitable plug that meets local
electrical standards, including earthing
requirements, must be installed. Refer to the
washer nameplate for proper voltage and Hertz the
washer is designed to operate on. Refer to
Figure 51.
100 Volt/50 Hertz
The washer is designed to be operated on a separate
polarized three-wire, earth (grounded) 100 Volt,
50 Hertz, single-phase electrical circuit protected by a
15 ampere fuse, equivalent fusetron or circuit breaker.
DO NOT OPERATE OTHER APPLIANCES ON
THE SAME CIRCUIT WHEN THE WASHER IS
OPERATING.
100 Volt/60 Hertz
The washer is designed to be operated on a separate
polarized three-wire, grounded 100 Volt, 60 Hertz,
single-phase electrical circuit protected by a
15 ampere fuse, equivalent fusetron or circuit breaker.
DO NOT OPERATE OTHER APPLIANCES ON
THE SAME CIRCUIT WHEN THE WASHER IS
OPERATING.
240 Volt/50 Hertz
The washer is designed to be operated on a separate
polarized three-wire, earth (grounded) 240 Volt,
50 Hertz, single-phase electrical circuit protected by a
10 ampere fuse, equivalent fusetron or circuit breaker.
DO NOT OPERATE OTHER APPLIANCES ON
THE SAME CIRCUIT WHEN THE WASHER IS
OPERATING.
240 Volt/60 Hertz
The washer is designed to be operated on a separate
polarized three-wire, grounded 240 Volt, 60 Hertz,
single-phase electrical circuit protected by a
10 ampere fuse, equivalent fusetron or circuit breaker.
DO NOT OPERATE OTHER APPLIANCES ON
THE SAME CIRCUIT WHEN THE WASHER IS
OPERATING.
230 Volt/50 Hertz
The washer is designed to be operated on a separate
polarized three-wire, earth (grounded) 230 Volt,
50 Hertz, single-phase electrical circuit protected by a
10 ampere fuse, equivalent fusetron or circuit breaker.
DO NOT OPERATE OTHER APPLIANCES ON
THE SAME CIRCUIT WHEN THE WASHER IS
OPERATING.
Grounding Instructions
The washer must be grounded. In the event of
malfunction or breakdown, grounding will reduce the
risk of electric shock by providing a path of least
resistance for electric current. The washer is equipped
with a cord having an equipment-grounding conductor.
Some models are also equipped with a three-prong
grounding plug. The washer must be plugged or hard
wired into an appropriate power source that is properly
installed and grounded in accordance with all local
codes and ordinances.
DO NOT modify the plug provided with the washer –
if it will not fit the outlet, have a proper outlet installed
by a qualified electrician.
If the laundry room’s electrical supply does not meet
the above specifications and/or if you are not sure the
laundry room has an effective ground, have a qualified
electrician or your local electrical utility company
check it and correct any problems.
Improper connection of the equipment-
grounding conductor can result in a risk
of electric shock. Check with a qualified
electrician or service person if you are in
doubt as to whether the washer is
properly grounded.
W300
WARNING
Any disassembly requiring the use of
tools must be performed by a suitably
qualified service person.
W299
WARNING