Allied B Series User manual

Mechanical Pulverizer
Mechanical
Pulverizer
AMP50
AMP70
AMP100
B-Series
Safety, Operator,
Maintenance & Parts Manual
All personnel associated with the administration of training, safety, operation and
maintenance of this equipment should read and familiarize themselves with the contents of
this manual.
☐AMP50B ☐AMP70B ☐AMP100B
TM577330

Allied Construction Products, LLC www.alliedcp.com
TM577330_AMP_B series_15oct
i
Contact Information / Revision History
3900 Kelley Ave
Cleveland, Ohio 44114
www.alliedcp.com Tel: 800.321.1046
Revision History for Document No. TM577330
Continuous improvement of our products is an Allied policy. Allied reserves the right to change, edit, delete or modify the content
of this document, including descriptions, illustrations and specifications without prior notification. The content of this publication
describe the product at the time of its effective date, and may not reflect the product in the future. Specifications are based on
published information at the time of publication. When changes become necessary, these will be noted in the table below.
Earlier dated publications are immediately cancelled and superseded by publications with the most current date recorded.
Material not in conflict with the most recent effective date shall remain in effect. For product or document updates go to
www.alliedcp.com .
Table of Revision History for TM577330
Effective Date Page Summary of Change
15, Oct Throughout Minor revisions
14, May 15,16,17,18,19 Add hard surfacing instructions and figures for jaw and tooth.
14, Apr All Original issue of 577330. Includes AMP50B,70B,100B.

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TM577330_AMP_B series_15oct
ii
Safety Information
Safety messages appear throughout this manual and
on labels affixed to the Allied equipment. Read and
understand the information communicated in safety
messages before any attempt to install, operate,
service or transport the Allied equipment.
Keep all safety labels clean. Words and illustrations
must be legible. Before operating this equipment,
replace damaged or missing labels.
Purpose of Safety Messages
Information provided in safety messages is important
to your safety. Safety messages communicate the
extent, magnitude and likelihood of injury associated
with unsafe practices such as misuse or improper
handling of the Allied equipment. Safety messages
also explain how injury from potential hazards can be
avoided.
Safety messages presented throughout this manual
communicate the following information:
1. Alert personnel to potential hazards
2. Identify the nature of the hazard
3. Describe the severity of the hazard, if
encountered
4. Instruct how to avoid the hazard
Safety Alert Symbol
The safety alert symbol is represented by the
exclamation point within an equilateral triangle. This
symbol means - ATTENTION, BECOME ALERT,
YOUR SAFETY IS INVOLVED.
Fig. S1 Safety Alert Symbol
The Safety Alert Symbol (Fig. S1), either used alone
or in conjunction with a signal word, is used to draw
attention to the presence of potential safety hazards.
Signal Words
“DANGER”, “WARNING” and “CAUTION” are signal
words used to express severity of consequences
should a hazard be encountered.
DANGER - Indicates an imminent hazard, which, if
not avoided, will result in death or serious injury.
WARNING - Indicates an imminent hazard, which, if
not avoided, can result in death or serious injury.
CAUTION - Indicates hazards which, if not avoided,
could result in serious injury or damage to the
equipment.
Pictograms
Pictograms provide another element of information
that further enhance the effectiveness of the hazard
communication.
CAUTION
Hot surface - Burn injury if contacted.
Some components of the machinery
become hot during operation. Allow parts
and fluids to cool before handling.
Fig. S-2 Elements of Safety Message - Typical
Signal Words Used for Non-Hazard Messages
Other message types appearing in this manual
include 'IMPORTANT' and 'NOTE'. These
communicate instructions and suggestions, but are
not safety-related.
IMPORTANT – Special attention required. Contains
information, which, if not followed, may diminish
performance, interrupt reliability and production or
cause equipment damage.
NOTE – Provides clarity and helpful tips. Highlight
suggestions, which will enhance reliability and aid in
operation.

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TM577330_AMP_B series_15oct
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Safety Information – [cont'd]
Meaning of Pictograms
Pictograms are used to rapidly communicate
information. For the purposes of this manual and
labels affixed to the Allied equipment, pictograms are
defined as follows:
Read / Refer to the manual for
information
Read / Refer to the Service
Manual for information
Shut off carrier & remove key
before servicing
Stay clear
Maintain a safe distance
Install proper guards on cab to
shield operator against
fragments / debris from
processed material
Debris becoming airborne
projectiles
Personal protection equipment
Hearing protection
Safety eyewear
Gloves
Safety shoes
Falling object
Unsupported loads
Crush point
Moving parts (in direction
indicated by arrow)
Falling part
Safety shoes
Moving part (in direction
indicated by arrow)
Hot surface
Leaking fluid under pressure -
injection
Electric Shock
Lift point identified
Prohibited action – a circle with
diagonal slash.
Prohibited action - the X-out
The check mark symbol
indicates actions that are
correct, approved and
recommended

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TM577330_AMP_B series_15oct
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Safety Information – [cont'd]
Information Labels
Information labels affixed to the Allied equipment
include safety warnings, identification and
instructions important to operation and service.
Keep all safety labels clean. Words and illustrations
must be legible. Before operating this equipment,
replace damaged or missing labels. To order
replacements, refer to Table L.2. Refer to Fig L-8 for
their location on the equipment.
Table L.1 Safety, Identification and Information Labels
Fig. Label Description
L1
SAFETY ALERT SYMBOL / READ INSTRUCTIONS - Directs personnel to
the manual for further information / instructions.
L2
STAY CLEAR – Alerts personnel and by-standers to maintain a safe
distance from the work tool during operation.
L3
Protective Guards - Fragments / debris that become airborne projectiles.
Protective guards are required on cab when operating this work tool
L4
Keep Hands Clear - Alerts personnel to keep hands safely away from areas
of moving parts or separation of parts if pins, fasteners or retainers are
removed.
L5
Lift Point – Marks approved lift points for safe handling of the work tool.
L6
LUBE POINT - Indicates location of lube fittings to be greased.
L7
Company Logo – The Allied brand identifier and is a registered trademark
of Allied Construction Products, LLL.
L8 AMP50B The MODEL NUMBER decal indicates the attachment model number.
L9
EQUIPMENT ID LABEL - Contains identifying information about the
equipment, including: Product name, model number, serial number,
company name and address.
R
MODEL NUMBER SERIAL NUMBER
3900 KELLEY AVE.
CLEVELAND, OHIO 44114 USA
MECHANICAL PULVERIZER
YEAR WEIGHT, lbs. [kg]
Minimum Recommended
Carrier Weight, LBS. (kg.)

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TM577330_AMP_B series_15oct
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Safety Information – [cont'd]
Information Labels – [cont'd]
Fig. L-10 Label Positions Identified
Table L.2 Label Ordering Information
Item Type Description Part No. Qty Remarks / Specifications
1 Safety Read Instruction Manual 676984 1
2 Safety Stay Clear 840156 2
3 Safety Pictogram, Guards Installed 575948 1
4 Safety Pictogram, Keep Hands Clear 576737 2
5 Safety Lift Point 676982 2
6 Service Lube Point 563753 2
7 Eq. ID Company Logo 101031 2
8.1 Eq. ID Model MP50B 578038
2
8.2 Eq. ID Model MP70B 578039
8.3 Eq. ID Model MP100B 578040
9 Eq. ID Equipment I.D. Tag 573363 1
8
7
4
3
6
9
8
2
7
436
1
2
R
7
4
5
8
AMP50B
9
MODEL NUMBER SERIAL NUMBER
3900 KELLEY AVE.
CLEVELAND, OHIO 44114 USA
MECHANICAL PULVERIZER
YEAR WEIGHT, lbs.[kg]
Minimum Recommended
Carrier Weight, L BS. (kg.)
91
labelloc15oct
5
5

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TM577330_AMP_B series_15oct
vi
Safety Information – [cont'd]
Qualified Person
For purposes of this manual, “qualified person” is a
person who has successfully demonstrated or
completed the following:
Has read, fully understands and adheres to all
safety statements in this manual.
Is competent to recognize predictable hazardous
conditions and possess the authorization, skills
and knowledge necessary to take prompt
corrective measures to safeguard against
personal injury and/or property damage.
Has completed adequate training in safe and
proper installation, maintenance and operation of
this Allied equipment.
Is authorized to operate, service and transport
the Allied equipment identified in Table 1.1.
Safety Information Overview
This manual contains important instructions that
should be followed during installation, operation and
maintenance. When working with the Allied
equipment all procedures and operations must be
performed correctly so that unsafe situations may be
avoided. Do not proceed beyond instructions or
warnings that you do not fully understand. Read the
entire manual to make sure you have a complete
understanding of the requirements. Safety
information becomes operation-specific in later
sections of this manual.
Allied has made every effort to provide information as
complete and accurate as possible for this document.
Allied cannot anticipate every possible circumstance
that might involve a potential hazard. The warnings in
this manual and labels affixed to the Allied
attachment are therefore not all inclusive.
General Construction Safety
Always follow procedures that promote safe
conditions for workers and bystanders. The standard
safety precautions expected and required of those
working in construction shall include, but not limited
to:
Locate existing underground service and utility
lines
Erect barriers to prevent pedestrian access in to
established work zone
Use personnel protection equipment appropriate
to working conditions, etc.
Federal, State, Local and OSHA Construction
Guidelines and Regulations
Use the Allied equipment in accordance with all
federal, state and local regulations regarding
construction practices and public safety. Identification
of, and compliance to, governing regulations are the
responsibility of the owner and operator.
In the United States, comply with the
recommendations of the Occupational Safety and
Health Administration standards of the U.S.
Department of Labor. For OSHA construction
guidelines contact your local federal government
office or write:
U.S. Government Printing Office Superintendent of
Documents P.O. Box 371954 Pittsburgh, Pa. 15250-
7954
Website: www.osha.gov
Ask for Construction Industry OSHA Standards Stock
#869-034-00107-6.
Owner’s Responsibilities
Ensure that only qualified personnel operate and
service the Allied equipment.
Ensure personnel protection equipment is available
to personnel and enforce the use of PPE
Ensure equipment is kept in safe operating condition
Ensure safety-related materials such as instructions
and including this manual are kept in a convenient
location so that they are easily accessible to
operators and maintenance personnel.
Attention Read the Manual
Read and follow all safety precautions in this
manual. Improper installation, operation or
maintenance of the Allied equipment could result in
serious or fatal injury. Only qualified personnel may
operate and service the Allied equipment. Other
manuals, such as those published by the machinery
used in support of the Allied equipment, should also
be read.

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TM577330_AMP_B series_15oct
vii
Safety Information – [cont'd]
Operational Safety Program
The safe and efficient use of the Allied equipment
depends upon proper installation, operation,
maintenance and repair. Operational safety programs
must encompass all of these elements.
Accident prevention through operational safety
programs is most effective when the equipment
owner further develops the program by taking into
account his own experience with using and
maintaining equipment.
Developing such programs help minimize equipment
downtime, while maximizing service life and
performance. Most importantly, it will minimize the
risk of personal injuries.
Personal Protective Equipment (PPE)
Personal protection equipment (PPE) shall be made
available to any personnel operating or nearby the
equipment that may be exposed to hazards such as
falling, flying and splashing objects, or harmful dusts,
fumes, mists, vapors, or gases. Approved PPE, when
used correctly, helps protect against certain harmful
effects from exposure with the identified hazard.
Examples of PPE include safety eyewear, safety hat,
hearing protection, dust mask, safety footwear, and
gloves. (Shown Pictograms of PPE is not all-
inclusive).
Those responsible for administering PPE shall train
personnel with the proper selection and use of PPE
to protect against misuse.
Safety Guards and Protective Barriers
A safety guard is a physical barrier designed to
prevent access to danger areas. Guards are fitted to
the Allied equipment to protect against unsafe
situations that could not be eliminated through design
measures. Guards are only effective when properly
installed and in place. Guards shall not be removed
unless for the purpose of inspection and service of
components. Reinstall all guards after service or
adjustments are completed.
Where it was not possible to prevent an unsafe
situation by means of a guard, safety messages
appear on the equipment, warning personnel of a
recognized hazard.
Additional guarding, not included with the Allied
equipment, is necessary at the operator’s station to
protect the operator and other nearby personnel
against flying debris from material being cut or
demolished. Do not handle, demolish or cut material
overhead without proper guards installed.
Prevent accidental activation of the Allied work tool
by locating the control switch in a guarded area.
Compatibility and Use With Other Equipment
Allied work tools are designed to deliver satisfactory
performance over a broad range of equipment. In all
instances it first must be confirmed through adequate
research and testing, that the equipment is suitable to
operate the Allied work tool. The technical data as
well as information concerning connecting
requirements can be found in this manual and shall
be strictly observed.
Careful review of the equipment’s specifications
along with thorough knowledge of the system’s
operation, including hydraulic and electric is required.
If in doubt, and further assistance is required, it is the
responsibility of the equipment owner to contact their
authorized Allied dealer or Allied’s Product Support
Department.
Unapproved Use or Modifications
In order to provide and maintain efficient operation
with reliable service, while ensuring operator safety,
the Allied equipment may not be used for any
purpose other than, for which it was intended. Use of
the Allied equipment, other than those cited in this
manual, may place personnel at risk of injury and/or
may subject the equipment to damage.
When making repairs, use only the manufacturer's
genuine parts. Substitute parts may not meet the
required standards for fit and quality, or may impair
function, safety and performance. The Allied
equipment shall not be modified or used in
unapproved applications unless written consent is
received from the Allied Engineering Department.

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TM577330_AMP_B series_15oct
viii
Table of Contents
SECTION Pg.
Document Revisions Contact Information…….. i
Safety Information……………..….………………… ii
Table of Contents……………………..……...…….. ix
1.0 Introduction and Scope………………………. 1
1.1 About This Manual……………………….……… 1
1.2 Purpose of This Manual………………….……… 1
1.3 Replacement Manuals…………………………… 1
1.4 Related Publications…………….………….….. 1
2.0 Product Identification……………………..…… 2
2.1 Location of Model and Serial Number.………… 2
2.2 Equipment Identification Plate……………….… 2
2.3 Record Equipment I.D. Information………….. 2
3.0 Warranty Protection Summary……………… 3
3.1 Overview…….…………………………….…….. 3
3.2 Owner’s Responsibilities……………..…..…... 3
3.3 Allied Product Policies………………….……... 3
4.0 Product Description & Application……….... 5
4.1 Mechanical Pulverizer……………………..…… 5
4.2 Main Components…..………………..…..……. 5
5.0 Mounting Pulverizer on Carrier……………... 6
5.1 Installation – General………………….……….. 6
5.1.2 Pin Kit – Typical……………………….……… 6
5.2 Pulverizer & Carrier Compatibility………....….. 7
5.3 Installing Pulverizer to Carrier………..…………. 7
5.3.1 Tools Required…………………………………. 7
5.4 Mounting Pad Installation……………….………. 8
5.5 Removal from Carrier………………..….…..…… 9
6.0 Operation..……………………..……..………… 10
6.1 Pre-operation Checks Testing & Adjusting..… 10
6.2 Operation………………………………………... 10
SECTION Pg.
7.0 Care and Maintenance……………………..… 12
7.1 Maintenance - General …………………….…… 12
7.2 Daily Maintenance……………………..…...…… 12
7.2.1 Lubrication………………………....…………. 12
7.3 Daily Inspection…………….……………….….. 12
7.4 Bearing Inspection……….………………….….. 13
7.4.1 Bearing Replacement.………………….……. 13
7.4.2 Bearing Removal……………….………..…... 13
7.4.3 Bearing Installation…………….…………..… 13
7.5 Cutter Blade Replacement…………...……..…. 13
7.6 Tooth Replacement…………………….………. 14
7.7 Threaded Fasteners……………..……..…....… 14
7.8 Welding Maintenance – Crack Repair….……. 14
7.8.1 Tooth / Jaw Build-up & Hard Surfacing…… 14
8.0 Lifting, Transport & Storage……….……….. 15
8.1 Lifting & Transport………………………..…….. 15
8.1.1 Transported Independently of Carrier…...… 15
8.1.2 Transported Attached to Carrier…….………. 15
8.2 Storage…….…………………….…..….………. 15
9.0 Troubleshooting………………….….….…….. 21
10.0 Technical Data……..…………….……….….. 22
10.1 Specifications & Dimension Diagrams….….. 22
11.0 Parts Information………………….…….…… 25
11.1 General…………………………………..……… 25
11.2 Equipment Identification………………………. 25
11.3 Parts Identification………………..….…...…… 25

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TM577330_AMP_B series_15oct
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Table of Contents – [cont'd]
List of figures Pg
S-1 Safety Alert Symbol…………………………….. ii
P Pictograms…………………………………………. iii
L-9 Label Locations…………………………………. v
2-1 Equipment Identification Tag……….…………. 2
2-2 Serial Number Location…………..……………. 2
4-1 Main Components………...……..…………..…. 5
5-4 Stiff Arm & Mounting Pad………..…………….. 8
5-5 Decal Locations………………..……….……….. 11
5-1 Mounting Kit - Typical…………………………… 6
5-2 Mounting Pad Installation………………….……. 8
5-3 Remove Stiff Arm…………………….………… 9
6-1 Operation / Prohibited Actions 12
6-2 Operation / Prohibited Actions 12
6-3 Operation / Prohibited Actions 12
3-4 Operation / Prohibited Actions 13
6-5 Operation / Prohibited Actions 13
6-6 Operation / Prohibited Actions 13
6-7 Operation / Prohibited Actions 14
6-8 Operation / Prohibited Actions 14
7-1 Lubrication Points……………………..…..…… 12
7-2 Main Pivot Bearings……………….……………. 13
7-3 Cutter Blade Replacement……………………… 13
7-4 Tooth Replacement……………………………… 14
7-5 Tooth Build-up Using Template……..…………. 16
7-6 Tooth Hard Surfacing…………………………… 16
7-7 Areas Approved for Hard Surfacing…………… 17
10-1 Dimension Diagram……..………………..…… 22
10-2 Dimension Diagram………………….……….. 22
10-3 Dimension Diagram – Mounting Lugging.….. 23
11-1 Equipment Identification………………………. 25
11-2 Parts Identification……………………............ 26
List of Tables Pg.
L.1 Safety , Identification & Information Labels….. iv
L.2 Ordering Information for Labels……………….. v
1.1 About This Manual……………………………… 1
10.1 Specifications………………….…………..….. 22
10.2 Dimension Diagrams………….…………..….. 22
10.3 Dimension Diagrams………….………………. 23
10.4 Dimension Diagrams………….…………..….. 24
11.1 Parts Identification………………..…………… 26
11.2 Parts Identification………………..…………… 26

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TM577330_AMP_B series_15oct
1
1.0 Introduction and Scope
1.1 About This Manual
Table 1.1 About This Manual
Document ID. TM577330
Type Technical - Safety, Operation,
Maintenance, Technical Data and
Parts
Current Status See Inside Cover
Product Name: Mechanical Pulverizer
Applicable Model[s]: MP50, 70 & 100 B-Series
Years of Manufacture: Begin 2014
Serial Numbers: Begin 00001
Prior to its use, verify the information recorded on the
equipment’s identification label corresponds with
Table 1.1. For the location of this label, refer to
Section 2.0.
1.2 Purpose of This Manual
The Technical Manual has been prepared to assist
the operator and maintenance personnel with the
information necessary for the safe and proper use of
the Allied equipment identified in Table 1.1.
Content includes:
Safety Information
Equipment Identification
Main Component Familiarization
Installation and Set-up
Pre-Operation Inspection
Operating Instructions
Overview of Maintenance Schedule
Basic Troubleshooting Procedures
Technical Data (Weight & dimensions)
Lifting, Transporting & Storage
Spare Parts
At the back of this manual is the spare parts list.
Illustrations depicted in the Parts Information Section
are for purposes of parts identification and are not
intended for use in repair or service of the equipment.
Material presented in this manual may show
equipment that is optional. Figures, captions, parts
tables and descriptions are intended solely for use
with the product identified in Table 1.1 and may not
be suitable for other models.
This document is published solely for information
purposes and should not be considered all-inclusive.
If further information is required, contact your local
Allied dealer or the Allied Customer Service
Department.
The content of this document has been reviewed for
accuracy. Allied Construction Products, LLC has
endeavored to deliver the highest degree of accuracy
and every effort has been made to provide
information as complete as possible. However,
continuous improvement of our products is an Allied
policy. The material in this publication, including
figures, captions, descriptions, remarks and
specifications, describe the product at the time of its
printing, and may not reflect the product in the future.
A summary of changes made to the content of this
document can be found on the inside cover of this
manual.
1.3 How To Order Replacement Publications
This manual is an integral part of this product. Keep it
in a convenient location so that it is easily accessible
for future reference.
Replacement manuals can be ordered by contacting
your Allied dealer service center. Manuals may also
be viewed and downloaded at: www.Alliedcp.com
1.4 Related Documents
None Available

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TM577330_AMP_B series_15oct
2
2.0 Equipment Identification
2.1 Location of Model & Serial Number
Figure 2-1 Equipment Identification
Fig. 2-1. The model and serial number assigned to
this equipment is found in the following locations:
On the Equipment ID Label (Fig. 2-2) that is
affixed to the upper jaw.
Stamped in the stationary jaw (Fig. 2-1).
2.2 Equipment Identification Plate
The equipment identification plate contains the
following useful information:
Company name and address
Product name
Model number
Serial number
Year
Weight
Min Recommended Carrier Range
Figure 2-2 Equipment Identification Label
2.3 Record Equipment ID Information for Future
Reference
Your local Allied dealer requires complete information
about the equipment to better assist you with
questions regarding parts, warranty, operation,
maintenance, or repair.
Copy the Model and Serial Number from the
Equipment Identification Tag to the space
provided below.
Indicate the date in which the Allied equipment
was placed into service.
Fill out the Warranty Registration form and return
to Allied.
Product Mechanical Pulverizer
Series B
Model / Part
Number:
☐MP50B / 577000C
☐MP70B / 577005C
☐MP100B / 577010C
Serial Number:
In Service Date:
Registration Date
The Model Number signifies the following:
Example: AMP 50B
A Allied
M Mechanical
P Pulverizer
50 50,000 Lb. Carrier Class
B B-Series
Serial
Number
ID Label
MODELNUMBER SERIALNUMBER
3900 KELLEY AVE.
CLEVELAND, OHIO 44114 USA
MECHANICAL PULVERIZER
YEAR WEIGHT, lbs. [kg]
Stationary
Jaw
snloc15oct
MODEL NUMBER SERIAL NUMBER
3900 KELLEY AVE.
CLEVELAND, OHIO 44114 USA
MECHANICAL PULVERIZER
YEAR WEIGHT, lbs. [kg]
Minimum Recommended
Carrier Weight, LBS. (kg.)

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TM577330_AMP_B series_15oct
3
3.0 Warranty Protection Summary
3.1 Overview
The Allied work tool is delivered assembled,
lubricated, and factory tested. Upon receipt of the
equipment, inspect for possible shipping damage.
For new equipment, Allied requires that a Warranty
Registration form be filled out. The form provides a
section for information about the host machine that
the work tool will be installed on. Complete all
sections of the form and return to Allied.
Warranty does not cover failures of the equipment
resulting from installation, incorrect operation,
misuse, unapproved alterations by person other than
authorized agents, abnormal operating conditions,
use of non-Allied parts, accidents, negligence,
missed (or unfulfilled) maintenance requirements or
improper service methods.
For details regarding warranty terms and conditions,
refer to document A100668.
3.2 Owner’s Responsibilities
When properly installed, operated and maintained by
qualified personnel, the Allied work tool will remain
productive with a minimum of service.
Keep the Allied equipment operating within its
performance limits by familiarizing yourself with the
specifications provided in the technical data and
specifications tables. Improper installation, including
failure to calibrate the carrier correctly may result in
loss of performance or subject the equipment to
conditions beyond their design.
The following outlines general maintenance policies
required for the Allied equipment. The owner is
strongly encouraged to adopt these general
guidelines and further develop them in order to
manage particular applications and operating
environments.
Ensure that personnel entrusted with installation,
operation, maintenance and transporting of the Allied
equipment adhere to the following:
Read and thoroughly understand the information
and procedures detailed in this manual.
Understand proper operating techniques for all
recommended applications.
Use the Allied attachment only if it is in sound
operating condition. Take prompt action to rectify
any faults that, if left uncorrected, could lead to
personal injury or further damage.
Use the Allied attachment only for the purpose for
which it is intended.
Understand that particular applications, such as
working underwater, will require modifications to
the standard breaker and additional training for
operation and service.
Appoint Who Does What. Ensure that all
personnel understand what their specific
responsibilities include.
1. Establish maintenance responsibilities to be
performed by the OPERATOR.
2. Establish maintenance responsibilities to be
performed by the SERVICE TECHNICIAN.
Recognize problems and know how to take
corrective action as detailed in Troubleshooting
Section 11.
Conduct regular checks and inspections as
scheduled in the Care & Maintenance Section 9.
Allow only qualified operators and Allied trained
service technicians to perform maintenance and
repair as specified in the care and maintenance
schedule.
Use only genuine Allied replacement parts and
recommended lubricants to protect total warranty
coverage.
Maintain written records of equipment
maintenance, service and repair. These records
are helpful if warranty coverage is ever in
question.
Each record shall include at least:
Date of service, maintenance or repair.
Description of the service, maintenance or
repair performed. Include part numbers if
applicable.
Copies of purchase order(s) and invoice(s)
for repair parts and service.
The name and signature of the person
performing the service, maintenance or
repair.

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TM577330_AMP_B series_15oct
4
3.0 Warranty Protection Summary – [cont'd]
3.3 Allied Product Policies
In this manual, Allied recommends the use,
applications, maintenance and service consistent
with industry practices.
Allied assumes no responsibility for the results of
actions not recommended in this manual and
specifically the results of:
Improper installation, set-up, calibration
Carelessness / Incorrect operating methods
Inattention to re-lubrication and other
maintenance requirements
Misuse / Unapproved applications
Inadequate or absence of training
Use of non-genuine Allied replacement parts
Unapproved modifications
Use of grease, which is not or is only
conditionally pumpable
The use of a lubricant type that is unsuitable for
the application.
Contaminated lubricants.
Improper disposal of used or contaminated
lubricants.
These exclusions apply to damage to the Allied
equipment, associated equipment and injury to
personnel.

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TM577330_AMP_B series_15oct
5
4.0 Product Description and Application
4.1 Mechanical Pulverizer
Allied’s Mechanical Pulverizer is designed for
controlled demolition of concrete slabs, walls and
foundations. The Pulverizer is an ideal tool for
separating and cleaning rebar from concrete.
The Pulverizer is designed for use with excavator
type construction machinery. When installed, the
machine's bucket cylinder is used to power the upper
jaw, while the lower jaw is held stationary by the stiff
arm.
Item Part Description
1 Upper Jaw
2 Lower Jaw
3 Mounting Pad
4 Stiff Arm
5 Mounting Pin – Link
6 Mounting Pin – Stick
Fig. 4-1 Main Components of Pulverizer
4.2 Main Components
1 & 2 – The Upper and Lower Jaws are made from
high-strength, abrasion resistant steel for maximum
life and performance. Rebar cutting blades are
located in the throat of the jaws.
3 – The Mounting Pad is welded to the underside of
the carrier’s stick. The position of the lower jaw is
adjustable to optimize gripping power. The best
position for the lower jaw depends on the size of the
material being crushed and whether the material is
on the ground, part of a structure, etc.
4 – The Lower Jaw is held stationary by the Stiff Arm
connected to the adjustable Mounting Pad.
5 & 6 – The Pulverizer is attached to the carrier with
the included Mounting Pins.

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TM577330_AMP_B series_15oct
6
5.0 Installation – General
CAUTION
The Pulverizer is designed for use with excavator
type construction machinery. The carrier must have
adequate lift capacity to properly and safely operate
the Pulverizer.
5.1 Mounting the Pulverizer
The Allied Pulverizer utilizes pin-on type mounting
arrangement. A set of mounting pins, bushings and
spacers come furnished with the Pulverizer
assembly.
Fig. 5-1 Pulverizer "B" Series Mounting – Typical
Item Description Item Description
101 Mounting Pin – Stick Position 105 Flange Bushing – Link Position
102 Flange Bushing – Stick Position 106 Spacer
103 Spacer 107 Bolt
104 Mounting Pin – Link Position 108 Nut
5.1.2 Pulverizer Mounting – Typical
Mounting Pins – Stick and Link – A set of
mounting pins are supplied with the pulverizer to
attach it to carrier.
Flange Bushing – Stick Position – These
adapters are machined to match the carrier’s
bucket pin diameter and width of the carrier’s
stick.
Flange Bushing – Link Position – These
adapters are machined to match the carrier’s
bucket pin diameter and width of the carrier’s link.
Spacer – Welded to the flange bushing to help
shim inside of lugging to the proper width of the
carrier's stick and link.
Nut and Bolt - Pin keeper

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TM577330_AMP_B series_15oct
7
5.0 Installation – General – [cont'd]
5.2 Pulverizer and Carrier Compatibility
The Pulverizer is designed for use with excavator
type construction machinery. The recommended
carrier weight and other important information about
the Allied work tool are discussed in Table 10.1. The
provided ‘Minimum Carrier Weight’ is for general
guideline only. Always consult the manuals provided
by the carrier manufacturer to learn the operating
specifications, capacities and limitations of your
machine. Lift capacities decrease as the load moves
further from the machine. Do not exceed the limits.
Factors such as stick length, undercarriage,
counterweights, etc., all affect the lifting capacity of
the carrier. Any modifications made to the carrier or
the Pulverizer must all be taken into consideration.
CAUTION
Do not attach the Pulverizer to any machine that
cannot adequately lift the combined weight of the
Pulverizer and payload. Always adhere to the safe
working methods established by the carrier
manufacturer.
5.3 Installing the Pulverizer to the Carrier
CAUTION
Risk of eye injury from flying debris.
Wear personal protective equipment,
including appropriate clothing, gloves,
safety eyewear and shoes when
handling, installing and servicing the
equipment.
IMPORTANT
Damage may result if improperly installed. Installing
the Pulverizer requires the use of standard
mechanic’s techniques and tools. Thoroughly read all
instructions prior to installing and removing this
equipment.
5.3.1 Tools Required to Mount Pulverizer On
Carrier
No special tools are required, but the following tools
should be available:
PPE including Safety eyewear & gloves
Sledge Hammer
Drift pin / Alignment bar
3/4 drive socket wrench
3/4 drive metric sockets
Welder
Grease gun
Standard & Metric open end wrenches
Rags
Suitable container to collect fluids
Refer to Fig. 5-1 for a list of the mounting parts that
are furnished with the Pulverizer assembly. Before
starting, check that all parts are on hand.
Remove the bucket following the instructions from the
carrier manufacturer.
The Allied Pulverizer utilizes pin-on type mounting
arrangement and is attached to the stick and link in
the same manner as mounting a bucket. The upper
jaw is powered by the carrier's bucket cylinder. No
additional hydraulics are required to operate the
Allied Pulverizer.
The following instructions describe a typical pin on
type installation. Some procedures may vary and you
should always refer to the instructions in the manual
that is provided by the carrier manufacturer.
CAUTION
Some procedures, such as attaching
the work tool to and from the carrier,
will require an assistant. Both the
operator and assistant must be
qualified in these procedures.
Take all necessary precautions. Throughout the
procedure the machine operator shall be seated in
the operator’s seat and maintain full control of the
machine. All directions and signals must be agreed
upon in advance. Take signals from only ONE
person.
Crush hazard. Keep hands clear of
crush points and moving parts. Use
sufficient blocking to avoid accidental
or sudden movement.
The mounting pin holds the jaws of the Pulverizer
together. Use caution. Proper support and blocking of
the jaws is required to prevent sudden or unexpected
movement during installation and removal of this pin.
The machine operator and an assistant shall perform
the following procedure:
Operator: Move carrier and Pulverizer to a firm level
surface. Position with the lower jaw closer to carrier.

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TM577330_AMP_B series_15oct
8
5.0 Installation – General – [cont'd]
Assistant: Check that the Pulverizer is stable and all
loads are supported.
Center the Jaws and measure the gaps between the
lug faces. Prepare Shims to allow a final assembly
gap of 1/8” (3mm) overall. Use grease or tape to hold
the shims in place while inserting the Flange
adapters.
Operator: Maneuver the stick in between the
mounting lugging. Align the pin holes of stick and
Pulverizer.
Assistant: Pins must be free of rust and debris before
they are installed. Insert the stick pin and secure with
keepers.
Repeat procedure for installing link pin.
Lubricate pins.
Align and insert flange adapter into the bore of Lower
Jaw from the inside face of the lug.
Ensure shims remain in place. Insert until fully
engage.
5.4 Mounting Pad Installation
Prior to installation:
Confirm mounting pad and stiff arm, are a correct
match. Use dimensions provided in Tables 10.2
and 10.3 to identify components.
Carefully inspect all mounting components for
damage. Repair or replace as necessary.
The position of the lower jaw is adjustable to optimize
gripping power. The best position for the lower jaw
depends on the size of the material being crushed
and whether the material is on the ground, part of a
structure, etc.
Fig. 5-2 Mounting Pad Installation
1. Position the stick as shown in Fig. 5-2.
2. Clean the area where the mounting pad will be
attached of all moisture, grease, dirt, paint and
rust.
3. Locate the mounting pad on the stick. Center the
mounting pad from side to side. The mounting
plate is symmetrical and can be installed in either
direction.
IMPORTANT
Ensure that the holes in the Mounting Pad are
parallel to the Stick Pin.
4. Tack weld in several places.
5. Before final welding, verify correct position of
mounting pad by briefly operating the Pulverizer
without a load.
CAUTION
Crush hazard. Keep all personnel at a
safe distance. The Mounting Pad is not
fully welded and could break loose.
1. After operation check is complete, perform final
welding of the mounting pad as follows:
2. Heat the welding zone to remove moisture, to
200-300 degrees Fahrenheit [93-149C].
3. Using AWS E -7018 low hydrogen rod for stick
welding, or AWS E-70T-1 for semi-automatic gas
shielding, arc weld a 1/2" [1.27 mm] fillet all
around the mounting pad, periodically alternating
from side to side to control warping and cracking.
CAUTION
Hot surface - Burn injury if contacted.
Some components of the machinery
become hot during operation. Allow parts
and fluids to cool before handling.
IMPORTANT
After installation and prior to use, briefly operate the
Pulverizer without a payload. Check for any signs of
any binding or distortion.
EXTEND

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TM577330_AMP_B series_15oct
9
5.0 Installation – General – [cont'd]
5.5 Removal from Carrier
CAUTION
Risk of eye injury from flying debris.
Wear personal protective equipment,
including appropriate clothing, gloves,
safety eyewear and shoes when
handling, installing and servicing the
equipment.
1. Move carrier and Pulverizer to flat stable ground.
Lower the Pulverizer safely on the ground as
shown in Figure 5-6. Do not work on the
Pulverizer before ensuring it will not move.
Fig. 5-3 Remove Stiff Arm
CAUTION
Crush hazard. Keep hands clear of moving
parts. Instruct operator to move controls
only when directed by the attachment
installer.
2. Position the Pulverizer with all loads removed off
the Stiff Arm.
3. Remove keeper bolts and nuts from both Stiff
Arm pins.
4. Ensure Stiff Arm is supported and remove pin at
Mounting Pad and Lower Jaw. Set Stiff Arm
aside.
5. Remove keeper bolts and nuts from the Link Pin.
Remove load from link pin. Remove link pin.
6. Remove keeper bolts and nuts from the Stick Pin.
CAUTION
Crush hazard. The jaw pin functions to
hold the upper and lower jaws together.
Jaws are heavy. Use proper support to
prevent jaws from sudden or unexpected
movement.
7. Position stick section to remove the load from
Stick Pin. Remove Stick Pin.
NOTE: Reinstall mounting pins and hardware on
attachment to avoid loss or damage.
5.6 Mounting Kit Removal
CAUTION
Some procedures, such as attaching
the work tool to and from the carrier,
will require an assistant. Both the
operator and assistant must be
qualified in these procedures.
Take all necessary precautions. Throughout the
procedure the machine operator shall be seated in
the operator’s seat and maintain full control of the
machine. All directions and signals must be agreed
upon in advance. Take signals from only ONE
person.
Crush hazard. Keep hands clear of
crush points and moving parts. Use
sufficient blocking to avoid accidental
or sudden movement.
The jaws of the Pulverizer are held together by the
mounting pin. Remove with caution. Proper support
and blocking of the jaws is required to prevent
sudden or unexpected movement with pin removed.
CAUTION
Wear personal protective equipment,
including appropriate clothing, gloves,
safety eyewear and shoes when
handling, installing and servicing the
equipment.
1. Remove the Pulverizer from the carrier as
directed in Section 5.5.
2. Do not work on the Pulverizer before ensuring it
will not move.
3. Flange Adapters are a slip fit. With the Jaws
adequately supported, remove flange adapter.
NOTE: Secure loose shims to attachment to avoid
loss or damage.
EXTEND

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TM577330_AMP_B series_15oct
10
6.0 Operation
6.1 Operation
CAUTION
Injury from flying debris. Keep a
safe distance from workers. Never
operate with workers in close
proximity. Erect barricades to
prevent workers from entering work
zone. Stop operation if workers
enter into work zone.
CAUTION
The operator must be shielded
against injury from flying
debris. Appropriate PPE,
including eye protection, must
be worn when operating this
equipment.
The Allied Pulverizer is designed for controlled
demolition and recycling of concrete slabs, walls and
foundations. Reposition the Stiff Arm in the Mounting
Pad, if necessary, to optimize gripping power. The
best position for the lower jaw depends on the size of
the material being crushed and whether the material
is on the ground, part of a structure, etc.
6.1 Pre-operation Checks, Testing and Adjusting
CAUTION
Repair or replace any damaged components prior
to operation. Do not operate attachment until all
faults are corrected.
For safe and proper operation, precautions must be
taken before each use to ensure the Pulverizer is in
sound operating condition and not damaged.
1. Prior to operating the attachment, carefully
inspect the following:
Check Jaws, Stiff Arm and Mounting Pad for
cracks and distortion
Check Blades and Teeth for wear or damage
Check Threaded fasteners for tightness and
damage
Check mounting hardware. Ensure Pulverizer
is securely attached to the carrier. Check
mounting pins, bushings and keepers for
wear or damage
2. Raise the attachment off the ground. Slowly
stroke the bucket cylinder to open and close the
upper jaw. Ensure components pivot smoothly
without binding or interference.
3. Repair as necessary. Do not operate the
attachment until all faults are corrected.
NOTE: See Section 7 for further maintenance details.
6.2 Operation
NOTE: To maximize the equipment’s service life, pay
particular attention to correct working methods.
IMPORTANT
Do not operate attachment beyond its performance
limits. Adhere to the specifications listed in Section
10 of this manual.
CAUTION
Never activate the attachment unless the operator
is seated in the operator’s seat and in full control
of the machine. Follow operating instructions
found in the carrier’s Operator’s Manual.
IMPORTANT
To avoid equipment damage, follow these
instructions carefully.
At temperatures below 32oF (0oC), allow the oil
to warm before crushing material. Cycle the
bucket cylinder for a few minutes without any
load until normal operating temperature is
reached.
Do not allow jaws to contact each other.
Do not use the attachment to lift or sweep
materials.
Do not operate the attachment without teeth or
cutting blades.
1. Before operation, clear all personnel from the
work area.
This manual suits for next models
6
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