Alpha Professional Tools ESC-125 User manual

MANUAL
Part No: ESC-125
Version 1
103 Bauer Drive, Oakland, NJ 07436 • 800-648-7229 • Fax: [phone]
www.alpha-tools.com
Alpha®5” Electric Wet/Dry
Stone Cutter
Instruction Manual
Wet Use
Dry Use
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TABLE OF CONTENTS
Introduction..................................................................................................................................3
About Symbols ....................................................................................................................3
Electrical Symbols...............................................................................................................3
Safety instructions .......................................................................................................................4
For Safe Operation..............................................................................................................4
ESC-125 Overview......................................................................................................................6
Equipment Included ............................................................................................................7
Additional Precautions for Using the Wet/Dry Stone Cutter ........................................................8
ESC-125 Wet/Dry Stone Cutter Operation..................................................................................9
Main Connection .................................................................................................................9
Switching ON and OFF .......................................................................................................9
Ground Fault Circuit Interrupter ........................................................................................10
Before Use.................................................................................................................................11
About Double Insulation ....................................................................................................12
Laws and Regulations of Noise Levels .............................................................................12
Instructions for Installing the Felt Strips ............................................................................12
Installation of Water Hose Assembly (Wet Use)................................................................13
Supplying the Water Flow .................................................................................................13
Installation of Quick Connect Adapter ...............................................................................14
Installation of EasyOn-EasyOff Sleeve .............................................................................14
Adjusting the Cutting Depth ..............................................................................................15
Mounting and Dismounting Saw Blade .............................................................................15
Straight Cutting Blade Installation (Wet Use)....................................................................16
Curve Cutting Blade Installation (Wet Use).......................................................................16
Attaching the Dust Cover (Dry Use)..................................................................................17
Attaching the Vacuum Hose (Dry Use)..............................................................................17
Free-Hand Cutting.............................................................................................................18
Cutting Using TT Ruler Guide ...........................................................................................18
Cutting Using the Carriage Assembly and Guide Rail (Wet & Dry Use)............................19
Curve Cutting Application..................................................................................................19
Blade Inspection, Installation and Removal...............................................................................20
ESC-125 Maintenance ..............................................................................................................21
Replacing and Checking the Carbon Brushes...........................................................................22
ESC-125 Wet/Dry Stone Cutter Schematic...............................................................................23
ESC-125 Wet/Dry Stone Cutter Parts List.................................................................................24
EC Declaration of Conformity....................................................................................................26
Warranty ....................................................................................................................................26
Product Registration Card .........................................................................................................27
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INTRODUCTION
Thank you for purchasing the Alpha®ESC-125 Electric Wet/Dry Stone Cutter. Please read
this instruction manual thoroughly to ensure safe and correct use of the wet stone cutter.
Keep this manual in a place where operators can access it easily whenever necessary.
ABOUT THE SYMBOLS
According to the hazard level, all safety notes in this manual are classied into “DANGER”,
“WARNING”, and “CAUTION”.
DANGER! Death or serious personal injury is imminent when handling this
electric wet/dry stone cutter incorrectly.
WARNING! There is a possibility of death or serious personal injury when
handling this electric wet/dry stone cutter incorrectly.
CAUTION! There is a possibility of personal injury or property damage when
handling this electric wet/dry stone cutter incorrectly.
NOTE: In some situations, failing to observe WARNING notes could result in death or seri-
ous personal injury. Be sure to read and observe the safety notes to ensure safety
and correct use of the electric wet/dry stone cutter.
ELECTRICAL SYMBOLS
The following show the symbols used for tool.
V Volts
A Amperes
Hz Hertz
~ or a.c. Alternating Current
n0 No load speed
…/min Revolution or reciprocation per minute
kg Kilograms
Protective Earth
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Note: In some situations, failing to observe WARNING notes could result in death or
serious personal injury. Be sure to read and observe the safety notes to ensure
safe and correct use of the wet stone cutter.
CAUTION!
The following are important notes for products, operation, and maintenance applicable to
this stone cutter.
SAFETY INSTRUCTIONS
Read all these instructions before attempting to operate this product.
WARNING!
When using electric tools, basic safety precautions should always be followed to reduce
the risk of re, electric shock, and personal injury, including the following.
FOR SAFE OPERATION
1. Keep work area clean
Cluttered areas and benches invite injuries.
2. Consider work area environment
Do not expose power tools to rain. Do not use power tools in damp or wet locations
without GFCI protection. Keep work areas well lit. Do not use the tool in presence of
ammable liquids or gases.
3. Guard against electric shock
Prevent body contact with grounded surfaces. For example: pipes, radiators, ranges,
and refrigerator enclosures; use grounded outlets.
4. Keep children and visitors away
Do not let visitors contact tool or extension cord. All visitors should be kept away from
work area. Keep out of reach of children.
5. Tool Storage
When not in use, tools should be stored in a secure dry location. A locked storage area
or high shelf out of children’s reach is ideal.
6. Do not force the tool
It will do the job better and be safer at the rate for which it was intended.
7. Use the right tool
Do not force a small tool or attachment to do the job of a heavy-duty tool. Do not use
the tool for purposes it is not designed for – (for example – do not use stone cutter for
cutting tree limbs or logs.)
8. Dress properly
Do not wear loose clothing or jewelry. Items such as these can be caught in moving
parts. Rubber gloves and non-skid footwear are recommended when working outdoors.
Wear protective hair covering to contain long hair.
9. Use safety equipment
Always wear safety glasses and if necessary, a face shield, dust mask and hearing
protection.
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10. Do not abuse the electrical cord
Never carry the tool by the electrical cord or pull it to disconnect from receptacle. Keep
the electrical cord away from heat, oil and sharp edges.
11. Secure workpiece
Use clamps or a vise to hold workpiece rather than using your hands.
12. Do not overreach
Keep proper footing and balance at all times.
13. Maintain tools with care
Keep tools sharp and clean for better and safer performance. Follow instructions for
lubricating and changing accessories. Inspect the electrical cord periodically and
if damaged, have it repaired by authorized service facility. Inspect extension cords
periodically and replace if damaged. Keep handles dry, clean and free from oil and
grease.
14. Disconnect tools
Disconnect the tool from the power supply when not in use, before servicing, and when
changing accessories, such as blades, bits, cutters.
15. Remove adjusting keys and wrenches
Check to see that keys and adjusting wrenches are removed from the tool before
turning it on.
16. Avoid unintentional starting
Do not carry a plugged-in tool with nger on switch. Be sure the switch is off when
plugging in.
17. Outdoor use extension cords
When tool is used outdoors, use only extension cords intended for use outdoors and
so marked.
18. Stay alert
Use caution and do not operate tool when you are tired or on medication.
19. Check for damaged parts
Before using the tool each day, a guard or other part that is damaged should be carefully
checked to determine that it will operate properly and perform its intended function.
Check for alignment of moving parts, breakage of parts, mounting, and any other
conditions that may affect its operation. A guard or other part that is damaged should
be properly repaired or replaced by an authorized service center unless otherwise
indicated elsewhere in this instruction manual. Have defective switches replaced by
authorized service center. Do not use the tool if it cannot be turned on and off by the
switch.
20. Warning
The use of any other accessory or attachment other than recommended in this
instruction manual or the catalog may present a risk of personal injury and could void
the warranty.
21. Only qualied technicians should repair this tool
This electric tool is manufactured in accordance with the standard safety rules. Only
experts may carry out the repair of electric tools; otherwise, it may cause considerable
danger for the operator.
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ESC-125 OVERVIEW
SPECIFICATIONS
Rating........................................................................................................ 110 Volts
Amperage........................................................................................................11.2A
Power ........................................................................................................... 1200W
No-load Speed .....................................................................................12,000 RPM
Weight ................................................................................................. 8.9 lbs/4.0kg
Arbor....................................................................................................7/8” / 22.23m
Plug Type ................................................................................................... A (110V)
Cord...................................................................................15ft / 4.5m Single-phase
Cutting Disc Diameter ............................................................................5” / 125mm
Maximum Cutting Depth.................................................................... 1-5/8” / 41mm
Figure-1
Clamping
Lever
1
2
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EQUIPMENT INCLUDED
COMPONENTS:
1. Dust Cover................................................................................................ 1 pc
2. Knob Bolt.................................................................................................. 3 pcs
3. TT Ruler Guide (Reversible)..................................................................... 1 pc
4. Water Hose Assembly (15ft / 4.5m).......................................................... 1 pc
5. Quick Connect Adapter............................................................................. 1 pc
6. Side Handle .............................................................................................. 1 pc
7. Bolt (M6x30-Left) ...................................................................................... 1 pc
8. Flange 3.................................................................................................... 1 pc
9. Carbon Brush Set ..................................................................................... 1 set
10. T-Handle Wrench...................................................................................... 1 pc
11. Open End Wrench (22mm)....................................................................... 1 pc
12. Self-stick Felt Strip Set ............................................................................. 1 set
13. GFCI......................................................................................................... 1 pc
14. EasyOn-EasyOff Sleeve........................................................................... 1 pc
15. SS Flat Head Screw (M4x10)................................................................... 3 pcs
16. Water Valve Assembly .............................................................................. 1 pc
Figure-2
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ADDITIONAL PRECAUTIONS FOR USING
THE ELECTRIC WET/DRY STONE CUTTER
In addition to the general safety notes described on the preceding pages, please read
and observe the following precautionary notes before using the wet stone cutter.
DANGER!
INSTRUCTIONS
Alpha Professional Tools®provides the highest quality parts and manufacturing techniques
in the manufacture of this tool. In order to obtain the maximum effectiveness and provide
the highest degree of safety, it is necessary to review and follow these instructions carefully
before using the tool.
SAFETY ADVICE
• Please note safety instructions on Page 3-5.
• Do not pierce the motor housing as this could damage the double insulation.
• Always remove plug from the outlet before making any changes to the settings or
carrying out maintenance.
• Only plug-in when machine is switched off.
• Keep power cable clear from working range of the machine. The power cable should
always lead away from you and behind the operating area.
• Before use, check the machine, cable and plug for any damages or material fatigue,
only authorized service agents should carry out repairs.
• After switching off, the machine will not idle down immediately. Allow the machine to
come to a complete stop before putting it down.
• Always wear safety glasses and ear protection when working with this machine. It
is further recommended to wear safety gloves, apron, as well as sturdy non-slipping
shoes.
• Only use saw blades whose permitted speed is at least as high as the highest no-load
speed of the machine.
• Be sure saw blade ts tool properly and securely. Do not modify the tool to force t the
blade. For example do not remove blade guard.
• Check cutting tools before use. The saw blade must be properly mounted and turn
freely. Perform a test run for at least 30 seconds without any load. Do not use damaged,
out of round or vibrating cutting tools.
• Immediately switch off the machine in case of considerable vibrations or if other
malfunctions occur. Check the machine in order to nd out the cause.
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• Always use and store the saw blades according to the manufacturer’s instructions.
The ange bolt must be tightened before starting to work with the machine.
• The work piece must be secured if it is not heavy enough to prevent movement.
• Do not use emery wheel.
• The tool is designed for cutting on horizontal surfaces.
USAGE
This electric wet/dry stone cutter can be used for cutting many different materials, (i.e. tile,
concrete, stone, glass or sintered slab). In case of doubt please read the manufacturer’s
instruction. Do not use this product in anyway other than what is stated for normal use.
ESC-125 ELECTRIC WET/DRY STONE CUTTER
OPERATION
MAIN CONNECTION
Connect only to single-phase AC current supply and only to the main voltage specied on
the rating plate. Connection to sockets without ground protection is possible as the appliance
features protective insulation to DIN 57/740/ VDE 0740 and CEE 20. Radio suppression
complies with the European standard EN 55014.
SWITCHING ON AND OFF
Intermittent use
Switching on: Press switch trigger
Switching off: Release switch trigger
Continuous use:
Switching on: Press the on/off switch and then the locking button; release on-off switch
Switching off: Press the on/off switch and then release
Locking Button
Switch Trigger Figure-3
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GROUND FAULT CIRCUIT INTERRUPTER
Do not bypass the GFCI if this condition occurs, a real shock hazard may exist.
WARNING!
If the GFCI fails to trip when the test button is pressed, or fails to reset, the device is defec-
tive and should be replaced.
If the GFCI tests properly without a load applied, but trips each time a load is connected,
then the load (tool) has a ground fault condition and needs to be repaired or replaced. Do
not bypass the GFCI if this condition occurs, a real shock hazard may exist.
CAUTION!
1. The GFCI is a safety device, do not use as an off/on switch.
2. The GFCI on the tool will not protect you if you cut into another current carrying
conductor.
3. Do not use where water may enter GFCI case.
4. Do not modify or allow GFCI to be immersed in water.
A Ground Fault Circuit Interrupter (GFCI) is mounted at the end of a power supply cord.
The GFCI goes OFF when water enters inside the tool’s housing to prevent the operator
from receiving electric shocks.
When the GFCI goes OFF, the Reset button pops up.
This is the result of water entering the stone cutter
housing.
Turn OFF the power switch and blow dry air inside the
motor cover through the air vents.
Press the GFCI Reset button. The stone cutter is ready
to start working after the reset button is pressed down.
DANGER!
Reset
Test
Figure-4
Red Run
Light
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CAUTION!
1. Do not remove the GFCI.
2. Check items below when the GFCI goes OFF frequently
• Force applied on the stone cutter
• Water entered inside the stone cutter, or GFCI
• Voltage drop due to sharing the same power source in a work area
• Worn carbon brushes
BEFORE USE
DANGER!
Before using the machine, check the following items. In particular, check items 1 to 5 before
plugging the power supply cord into the power outlet.
1. Check the working voltage.
– Be sure the voltage specied on the nameplate is the voltage available at the
power outlet. If the machine is used with higher voltage than specied, the
motor will burnout. Any attempts to do so may damage the tool and/or cause an
accident.
2. Make sure the ON/OFF switch is off.
– If you plug in the power supply cord without realizing that the switch is ON, the
machine will start and may cause an accident.
– Make sure the switch is in the OFF position before plugging the cord in the power
outlet.
3. Inspect the protective cover.
– Do not remove the cover. It will protect you if the saw blade breaks.
– Be sure to rmly attach the saw blade or any optional accessory.
4. Inspect the saw blade.
– Check if you have a specied blade.
– Never use cracked, chipped, or any damaged blades.
– Follow the procedures specied in the instruction manual to properly attach
applicable accessories.
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5. Check the power outlet.
– When the plug of the power supply cord is easily pulled out of the power outlet,
the outlet should be replaced. For such tasks, consult an electrician. If the power
outlet is used on a continuous basis, it may overheat and cause accidents.
6. Perform test runs.
WARNING!
1. Before turning the switch ON, make sure the rotating parts are not touching
anything. If the switch is turned ON while they are in contact with anything
else, the blade may get damaged and it may cause injuries.
2. When a new blade is attached and the switch is turned ON, keep your body
well away from the exposed sides of the tool for a moment until the machine
reaches its full speed.
3. It is very dangerous to perform cutting operations using cracked, chipped or damaged
blades. Before starting cutting operations, keep the tool away from anyone nearby. Be
sure to perform a few test runs to check whether there are any abnormalities.
ABOUT DOUBLE INSULATION
This machine is designed with double insulation. Two insulations are used between the
conductor and the outer body of the machine. An Electric Machine with the double insulation
highly improves safety from electric shocks. Do not attach or replace unspecied parts and
do not assemble incorrectly. This may cause the insulation to malfunction.
LAWS AND REGULATIONS OF NOISE LEVELS
Please observe local laws and regulations regarding noise level in order to avoid disturbing
surrounding areas. Install a soundproof wall if required to comply with the local laws and
regulations.
INSTRUCTIONS FOR INSTALLING THE FELT STRIPS ON
THE ESC-125 BASE PLATE
1. Wipe base plate with a clean rag to remove any dirt or
residue.
2. Peel off lm from the pressure sensitive adhesive on
the enclosed felt strips.
3. Place strips on base plate parallel with the blade and
press into place.
Figure-5
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INSTALLING THE WATER HOSE ASSEMBLY (WET USE)
Figure-7
Figure-8 *13mm Wrench not included
Figure-6
Figure-9
Figure-10
Figure-11
SUPPLYING THE WATER FLOW
Simply adjust the volume of the water ow by turning the
handle on the water valve.
Note: ESC-125 is equipped with a newly designed
Aluminum Manifold System that delivers sufcient water
jet to cool the cutting edge as well as removing the slurry
from the cutting line ahead of the stone cutter. Since water
is shooting from the back of stone cutter towards the cut-
ting edge, ample water is provided for any size and kind
of blade applicable for the ESC-125.
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INSTALLATION OF QUICK CONNECT ADAPTER
1. Secure the Quick Connect Adapter to the Water Hose Assembly.
INSTALLATION OF EASYON-EASYOFF SLEEVE
1. Wrap the EasyOn-EasyOff sleeve around the Water Hose Assembly and electrical
cord.
2. Finish the wrapping procedure until the entire EasyOn-EasyOff Sleeve is secured.
Figure-14
Figure-12
Figure-13
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ADJUSTING THE CUTTING DEPTH
1. Loosen the clamping lever on the depth indicator and move the base plate up or down
to the desired cutting depth. Re-tighten the clamping lever to a hand tight condition.
MOUNTING AND DISMOUNTING THE SAW BLADE
1. Make certain to switch off the tool
and unplug from outlet before
assembling or disassembling of
the saw blade.
2. Clamp the ange with spanner
wrench and loosen bolt by turning
the T-handle clockwise to loosen.
Disassemble bolt, ange and saw
blade.
3. Please follow the same but
reverse procedures when
reassembling the saw blade.
4. Be sure the direction shown by
arrow on the surface of the saw
blade is the same as that shown
on the blade guard of the tool.
Make certain the bolt is firmly
tightened.
Figure-14
Figure-15
Figure-16
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Alpha®Straight Cutting Blade
Alpha®Curve Cutting Blade
STRAIGHT CUTTING BLADE INSTALLATION (WET USE)
CURVE CUTTING BLADE INSTALLATION (WET USE)
Figure-17
Figure-18
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ATTACHING THE DUST COVER (DRY USE)
ATTACHING THE VACUUM HOSE (DRY USE)
After the blade has been attached onto the ESC-125, attach the DUST COVER onto the
blade guard using the three Knob Bolts.
The Dust Cover accepts a 1-1/4” hose tting.
NOTE: Refer to OSHA Standard 1926.1153 – Respirable Crystalline Silica for Specied
Exposure Control Methods
(Not included)
Alpha® Flexible Connector Hose
Figure-19
Figure-20
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CAUTION!
Allow the saw blade to do the work, applying excessive forward pressure to the tool will
slow down the RPM’s and burn up the motor, which voids the limited warranty of the tool.
This tool should only be used for cutting on a horizontal surface. Be sure to follow daily
maintenance before and after each use.
OPTION 1: FREE-HAND CUTTING
If you are cutting stone or tile less than 20mm (3/4”) thick, the cut can be done in one
pass (allow saw blade to do the work).
1. If you are cutting stone or tile more than 20mm (3/4”) thick you will need to make the
cut in two passes. Adjust the height to 15-20mm for the rst pass, then adjust the
saw blade below the stone for the second pass (allow the saw blade to do the work).
2. Adjust the amount of water ow to cool the blade and remove the waste, (excessive
water ow will get inside the tool and trip the GFCI).
3. Set the base plate on the workpiece and align to the cutting mark on the base plate
to cut line on the stone.
4. Press the on/off switch to start the motor and allow the tool to attain full speed before
starting to cut.
5. Advance the tool slowly allowing the blade to do the work, keeping the base plate at
on the stone and the cut mark in line with your cut line.
6. Slow the cutting speed for the last 1/2” to prevent the tile or stone from chipping.
OPTION 2: USING THE TT RULER GUIDE
Install the ruler on the ESC-125 by inserting the arms into the appropriate
slots on the base plate and tightening the screws to secure the ruler in place.
1. When using the edge of the stone as your guide,
install the ruler so that it is below the base plate
(Figure-21). Measure the distance from the
edge to the intended cut and use this measure-
ment to set the ruler at the proper distance.
2. When using a straight edge as a guide, install the
ruler so that it is above the base plate (Figure-22).
Measure the distance from the straight edge to the
intended cut and use it to set the ruler at the proper
distance. When cutting, simply keep the ruler in
contact with the straight edge while maintaining
even cutting pressure and the cuts will be straight.
Figure-21
Figure-22
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OPTION 3: USING THE CARRIAGE ASSEMBLY AND GUIDE
RAIL (WET OR DRY)
Note: Refer to OSHA Standard 1926.1153 - Respirable Crystalline Silica for Specied
Exposure Control Methods.
CURVE CUTTING APPLICATION
When cutting the curved line, remove the TT ruler guide and cut free-hand.
Step 1. Score along the cutting line (1/3 width of stone).
Step 2. Step-cut along scored line (2/3 width of stone).
Step 3. Plunge cut all the way to make full contact between bottom plate and stone, then
maintain even cutting pressure to follow curved cut line.
Figure-23
Figure-24
STEP CUTTING
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WARNING!
1. Support the sink cutout area prior to cutting, otherwise the cutout piece may drop to
the oor at the end of the cutting application.
2. Use the Alpha®Contour Cutting blade only. This Application with inferior blades may
cause damage to the stone cutter.
3. Do not force the stone cutter during the cutting application. Allow the blade to cut at
its own pace. Excessive force may damage the stone cutter
BLADE INSPECTION, INSTALLATION, AND REMOVAL
DANGER!
Be sure to unplug the power cord from the outlet before attaching or removing the
saw blade from the tool. Accidental starting of the motor may cause bodily injury.
WARNING!
Be sure to securely tighten the ange assembly and all loose screws before testing the unit.
Please allow the saw blade to do the work.
Only use saw blades with 7/8” arbors and maximum speed rating equal to or higher than
the name plate of RPM of the tool.
1. To remove the ange bolt from the spindle, hold Flange 1 in position with the 22mm
spanner wrench while turning the ange bolt with the T-handle wrench in a clockwise
rotation until it is removed.
2. With the ange bolt removed, remove Flange 2 off of Flange 1.
3. Install the 7/8” arbor saw blade onto Flange 1 with the arrow on the blade pointing
in the same direction as the arrow on the blade guard (blade will turn in a clockwise
rotation). The blade should t tightly on the Flange 1.
4. Reinstall Flange 2 and then the ange bolt, turning counter-clockwise to install. Once
ange bolt is hand tightened, use the 22mm spanner wrench to hold Flange 2 in place
and nish tightening the ange bolt with the T-handle wrench.
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