alpro 3000 Series User manual

Simplex Digital Lock
Simplex 3000 Series - Instructions
First Choice for Locking Solutions
012 0 2 676262 01202 680101 [e-mail] www.alpro.co.uk
T F E W
alpro®
TABLE F C NTENTS
Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . .1
Tools Required for Installation . . . . . . . . . . . . . . . . .1
A. Combination Lock Assembly . . . . . . . . . . . . . . . .2
B. ounting Lock Stile . . . . . . . . . . . . . . . . . . . . . .2
C. Operating Instructions . . . . . . . . . . . . . . . . . . . . .3
D. Combination Change Information . . . . . . . . . . . .3
E. Resetting an Unknown Combination . . . . . . . . . .5
Package Contents:
• Combination lock assembly
• Instructions for changing combination
• Operating instructions
• Warranty card
• DF-59 keys
• ounting screws 10-24 thd. X 2 1⁄8"
• Inside trim plate assembly
• Cylinder groove screws #4 self-tapping screw
• Optional cylinder guard (3002 models only)
• Cam stop screw –32 thd. X 3⁄16" long
Tools Required For Installation
• Flat blade screwdrivers (small and medium)
• Phillips head screwdriver (large)
• Tape
• Hammer
• Deburring tool
• Drill (variable speed recommended)
• Center punch
• (3⁄32") drill bit
• (3⁄8") drill bit
• (1⁄8") drill bit
• (1⁄4") drill bit
• (7⁄8") hole saw
Warnings & Cautions
Important: Carefully inspect windows, doorframe,
door, etc. to ensure that the recommended
procedures will not cause any damage. Warranty
does not cover damages caused by installation.
Caution: Wear safety glasses when preparing door.
AC MBINATI N L CK ASSEMBLY
A-1 Cylinder Installation: Remove interposer
assembly (A) by removing one round head
screw and one flat head screw (See Figure 1-
1).
A-2 Install mortise cylinder by turning cylinder until
cylinder cam (E) contacts lock-in plate (B) (See
Figure 1-1). Turn cylinder to the left (counter-
clockwise) less than one turn until the key is
positioned in pull position (See Figure 1-2),
also aligning to cylinder set screw grooves (See
Figure 1-1).
A-3 Assemble two cylinder positioning screws (C).
ake sure the heads of these screws are below
the underside of the cylinder cam (See Figure
1-1).
A-4 Reassemble the interposer assembly (A).
Interposer arm should be positioned central to
the cylinder cam (See Figure 1-3).
A
Detent Position
of Interposer
Mortise
Cylinder
Code Plate and
Stud Assembly
Combination
Change Sleeve
Interposer
Stud
E
Figure 1-3
Figure 1-1
Interposer
Arm
Cylinder
Cam
CD
B
Partial Rear View
of Narrow Stile Lock
Assembly
Side View
C
Cylinder in
“Pull” Position
Figure 1-2
Simplex3000 Instructions A5:EB501-22 Instructions 09/06/2009 16:05 Page 1

Simplex Digital Lock
Simplex 3000 Series - Instructions
A-5 Assemble cam stop screw (D).
Note: Interposer stud to be centered
before mounting combination lock assembly
(See Figure 1-1)).
BM UNTING L CK T STILE
B-1 Place combination lock assembly over lock-in
studs and slide downward until a stop position
is attained approximately 1⁄8" of movement)
(See Figure 2-1). The top of the lock housing
and drive assembly should be flush when
properly positioned.
Note: Before closing door, refer to
operating instructions to check out the
operation of all lock functions.
B-2 Fix two each 10-24 x 21⁄8" long round head
machine screws (A) as shown (See Figures 2-1
& 2-2). Using the DF-59 key, thread the control
lock assembly (B) into the combination change
sleeve (C) DF-59 (See Figure 2-2) until trim
plate is snug against stile. The key can only be
removed in vertical position.
CPERATING INSTRUCTI NS
Note: All locks are shipped with the
following combination: #2 and #4 pushed
at the same time, then #3. For proper
security, the factory set code must be
changed at the time of installation.
C-1 Gaining Access By Combination Code
A. To clear any previously depressed code
buttons, turn the thumb turn to the left
(counter-clockwise) and release (See Figure 3-
1).
B. Depress the code buttons in the proper
order of your combination. Release buttons
after depressing.
C. Turn the thumb turn clockwise to the stop
position. Observe the latch being retracted to
unlock the door (See Figure 3-2). The lock will
lock automatically when the thumb turn is
released.
C-2 Gaining Access By Key verride
Insert cylinder key into cylinder on combination
lock side of door. Turn the key in clockwise
direction (approximately 90°) (See Figure 3-
3). The latch should retract. Turn the key back
to key pull position and remove.
Combination
Lock Assembly
A
As shown on Each
Drive Assembly
• 31
⁄32" B.S. - L.H. Drive
• 31 ⁄32" B.S. - R.H. Drive
• 1
1
⁄8" B.S. - L.H. Drive
• 1
1
⁄8" B.S. - R.H. Drive
Housing Locator Stud
Drive Assembly
(Sample Illustration)
Latch Direction Will
Vary Based on Swing of
Door (Illustration Shows
Outswing Door)
Lock-In Studs
Figure 2-1
Narrow Stile Combination
Lock Side
Narrow Stile
Trim Plate Side Combination Lock
Assembly Side View
Drive Assembly
Threaded Sex Bolts
Narrow Stile Door Edge View
B
Trim Plate
C
Mounting Bushing
Mounting Screws
A
Figure 2-2
Figure 3-1 Figure 3-2
Figure 3-3 F
Simplex3000 Instructions A5:EB501-22 Instructions 09/06/2009 16:05 Page 2

Simplex Digital Lock
Simplex 3000 Series - Instructions
Figure 3-4
Figure 3-5
Figure 3-6
Figure 3-7 Figure 3-8
Slot for inserting
screw driver
Partial rear view of
combination change sleeve
Figure 4-1
Figure 4-2
F
C-3 Locking ut Combination Code Access
A. Insert cylinder key into cylinder on
combination lock side of the door. Turn key in a
counter-clockwise direction to the stop position
(See Figure 3-4). Return the key to the pull
position and remove. The thumb turn should
not turn while the lock is in this mode.
B. To allow access again through a combination
code, insert key, turn clockwise approximately
45°. Return the key to the pull position and
remove (See Figure 3-5).
C-4 Latch Holdback
A. Insert cylinder key into cylinder on
combination lock side of the door. Turn the key
in a clockwise direction to the stop position,
retracting the latch fully (See Figure 3-6).
Hold the key in that position and turn the
thumb turn to the left (counter-clockwise).
Bring the key to the pull position and remove.
B. To allow the latch to return to lock mode,
reinsert and turn the key to the left (counter
clockwise) to the stop position
(See Figure 3-7). Return the key to the pull
position and remove (See Figure 3-8).
D. C MBINATI N CHANGE INF RMATI N
Important: Read all instructions before beginning.
D-1 Changing Combinations: In order to change an
existing combination, you must:
1. Have a DF 59 Key
2. Know the existing combination
3. Have lock set for pushbutton access to
retract latch
4. Have a small flat 1⁄8" blade screwdriver
5. Keep the door open during combination
change procedure
D-2 Any or all buttons in any order, separately
and/or pushed at the same time can be used in
your new combination. Each button can only
be used once in the combination.
D-3 Remove the control lock assembly and trim
plate using the DF 59 key provided, exposing
combination change sleeve as shown (See
Figure 4-1). Key must be turned to the left
(counter-clockwise rotation until control lock
assembly can be removed from lock).
D-4 Turn outside thumb turn counter-clockwise (to
the left) to stop position and release (See
Figure 4-2). This will clear the lock of
previously depressed buttons.
Simplex3000 Instructions A5:EB501-22 Instructions 09/06/2009 16:05 Page 3

Simplex Digital Lock
Simplex 3000 Series - Instructions
D-5 Depress the buttons in the existing combination
making certain each button is fully depressed
and released.
D-6 Insert the screwdriver into combination change
sleeve slot (See Figure 4-1). Gently turn the
screwdriver to the right (clockwise) to the stop
position, making sure not to force it. A slight
click should be felt/heard. Turn the screwdriver
to the left (counter-clockwise) to the stop, then
remove.
D-7 Clear the lock of old combination by turning the
thumb turn to the left (counter-clockwise) to the
stop position. Release the knob.
D-8 Depress the buttons of desired combination
carefully, making sure that a click is felt with
each button(s) that is depressed, and release.
D-9 Turn the thumb turn clockwise to the stop
position, assuring the latch is retracted (See
Figure 4-3). Release thumb turn. You should
not be able to turn the thumb turn unless you
have depressed the buttons of your newly
entered combination. The new combination is
now programmed in the lock.
D-10 Replace control lock assembly and trim plate
by inserting threaded rod portion into the
combination change sleeve and turning to the
right (clockwise) until trim plate is snug against
the stile of door. The DF 59 key can be
removed from control lock assembly in the
vertical position only.
D-11 Before closing door, activate new combination
and turn the thumb turn to the right (clockwise)
to ensure proper retraction of the latch (See
Figure 4-4).
Warning: If you can turn the thumb turn to
the right (clockwise) without pressing any
combination, you are in a “0” combination
because some steps above were performed
out of order. To reset a combination, follow
the above steps, but omit D-5.
Figure 4-3
Figure 4-4
Simplex3000 Instructions A5:EB501-22 Instructions 09/06/2009 16:05 Page 4

ERESETTING AN UNKN WN
C MBINATI N
Remove the combination chamber, held by
2 screws, from the lock. To remove the 3-
sided dust cover marked "Kaba”, “Simplex",
etc. place the combination chamber in the
position below.
E-1 Place a small screwdriver on the edge of the 3-
sided dust cover and push down on the
screwdriver (See Figure 5-1). The cover
should pop loose. Once it does, pull the cover
off of the combination chamber.
E-2 Hold the chamber in one hand by the screw
tab (b) on each end with the key-stems (c)
facing you and the control shaft (d) at the
bottom (See Figure 5-2).
E-3 Using pliers or equivalent, rotate the control
shaft (d) counter-clockwise and release to clear
the chamber (See Figure 5-2).
E-4 Look at the 5 code gears (e). If any code gear
pockets (f) are already at the shear line (open
position), ignore them. They are not used in
the combination (See Figure 5-3).
E-5 Find the code gear pocket/s (f) that is farthest
away from the shear line (open position).
Depress that key-stem/s (c) and release (See
Figure 5-3). If any digits in the combination
were depressed together (at the same time),
then they must also be depressed together to
reset the code.
E-6 Find the code gear pocket/s (f) that is the next
farthest away from the shear line (open
position). Depress that key-stem/s (c) and
release (See Figure 5-3). If any of the code
gear pockets travel past the shear line, the key
stems have been depressed in the wrong
sequence. Start over at E-3.
E-7 Repeat step E-6 until all code gear pockets (f)
are at the shear line (open position).
E-8 If all the code gear pockets (f) are not lined up
at the shear line (open position), start over at
step E-3.
E-9 Depress the lockout slide (g) at the top of the
chamber and release. (looks like one end of a
spark plug) (See Figure 5-4).
E-10 Rotate the control shaft (d) counter-clockwise
to clear the chamber and release. The lockout
slide (g) should pop out (button will not move
yet) (See Figure 5-4).
Simplex Digital Lock
Simplex 3000 Series - Instructions
(3 sided dust cover)
Figure 5-1
db
b
c (5)
Figure 5-2
Figure 5-3
f
g
c (5)
e (5)
d
h
g
f
d
Figure 5-4
Simplex3000 Instructions A5:EB501-22 Instructions 09/06/2009 16:05 Page 5

Simplex Digital Lock
Simplex 3000 Series - Instructions
E-11 Depress the key-stem/s (c) that you want in
your new combination, releasing each after it is
depressed (See Figure 5-2).
E-12 Once you have depressed all the digits in your
new combination, turn the control shaft (d)
clockwise (See Figure 5-4). The code change
button (h) under lockout slide (g), should pop
up (See Figure 5-4). Your new combination is
now set.
E-13 Look at the code gear pockets (f). The
numbers in you new combination should not
be at the shear line (open position) (See
Figure 5-3).
Reinstallation: Replace the 3-sided dust cover
marked “Kaba”, “Simplex”, etc. Make sure the
staked joints on both end plates fit through the
slots on the dust cover. Stake the end 2 plate
joints. Replace the combination chamber into
the lock using the same 2 screws removed
earlier. Replace any other components removed
earlier during this process. Reinstall lock
assembly to drive assembly on door.
Testing: Enter the combination you preset
during the reset process. Turn the outside
thumbturn to the right (clockwise). The latch
should retract. If the latch does not retract,
turn the outside thumbturn left (counter-
clockwise) and release, then enter the code
again.
01202 676262
01202 680101
[e-mail]
w w w. a l p r o . c o . u k
T
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IEC Limited Harwell Road Nuffield Estate Poole Dorset BH17 0BD Great Britain
Registered in England & Wales 1925537
© June 2009 IEC. All rights reserved.
All dimensions are nominal and subject to tolerances
Simplex3000 Instructions A5:EB501-22 Instructions 09/06/2009 16:05 Page 6