American Dryer Corp. Non-Tilting AD-200 User manual

AD-200 Non-Tilt Parts Manual
24 VAC Phase 5
1992 thru 1997
AmericanDryerCorporation
88Currant Road
FallRiverMA 02720-4781
Telephone: [phone] / Fax: [phone]
E-mail:[e-mail]
ADC Part No. 450115

Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this
product is properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
ONLY properly licensed technicians should service this equipment.
OBSERVEALLSAFETYPRECAUTIONSdisplayed onthe equipmentor specifiedin theinstallation/operator's
manual included with the dryer.
WARNING: UNDER NO CIRCUMSTANCES should the door switch or the heat circuit devices
ever be disabled.
WARNING: The dryer must never be operated with any of the back guards, outer tops, or
service panels removed. PERSONAL INJURY or FIRE COULD RESULT.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the
rightto make changes fromtime to time, without noticeor obligation, in prices, specifications,colors, and material,
and to change or discontinue models.
Important
Foryour convenience, log the following information:
Replacement parts can be obtained from your distributor or the ADC factory. When ordering replacement parts
from the factory, you can FAX your order to ADC at [phone] or telephone your orders directly to the
ADC Parts Department at [phone]. Please specify the dryer model number and serial number in
addition to the description and part number, so that your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a
composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER
SMELLS GAS MUST BE POSTED INAPROMINENT LOCATION.THE
INSTRUCTIONS TO BE POSTED SHALLBE OBTAINED FROM THE
LOCAL GAS SUPPLIER.
DATE OF PURCHASE MODEL NO.
DISTRIBUTORS NAME
Serial Number(s)
AD-200 Non-Tilt

AD-200 Front PanelAssembly -Automatic Door.............................................................................. 2, 3
AD-200 Front PanelAssembly - ManualDoor .................................................................................. 4, 5
Leftand Right ControlDoorAssemblies
formodels mfd.as ofApril 4,1996 ............................................................................................... 6, 7
Leftand Right ControlDoorAssemblies
formodels mfd.prior toApril 4,1996 ........................................................................................... 8, 9
Left Load DoorAssembly - Automatic Door ................................................................................. 10, 11
Right Load DoorAssembly - AutomaticDoor ............................................................................... 12, 13
Left Load DoorAssembly - ManualDoor
for modelsmfd. asof November1, 1995 .................................................................................. 14, 15
RightLoad DoorAssembly-ManualDoor
for modelsmfd. asof November1, 1995 .................................................................................. 16, 17
Left Load DoorAssembly - ManualDoor
formodels mfd. between June 9, 1993 and November 1, 1995 ................................................. 18, 19
RightLoad DoorAssembly-ManualDoor
formodels mfd.betweenJune 9,1993 and November 1, 1995 .................................................. 20, 21
Leftand Right Load DoorAssemblies
formodels mfd. prior to June9, 1993 ............................................................................................. 22
DoorSlideAssembly
formodels mfd. prior to June9, 1993 ............................................................................................. 23
PneumaticsAssembly- Automatic Door ........................................................................................ 24, 25
MagneticDoorSwitchAssembly
formodels mfd.as of June 9, 1993 ................................................................................................. 26
MagneticDoorSwitchAssembly
formodels mfd. prior to June9, 1993 ............................................................................................. 27
ADG-200LeftHandControlPanelAssembly
forGas Models mfd. withThermal-Magnetic Protection ONLY
for Gas Models mfd. as of October 2, 1995.............................................................................. 28, 29
Table of Contents

ADS-200LeftHandControlPanelAssembly
for SteamModels mfd. with Thermal-Magnetic Protection ONLY
for Steam Models mfd. as of October 19, 1995 ........................................................................ 30, 31
ADG-200LeftHandControlPanelAssembly
for Gas Modelsmfd. with Fuse ProtectionONLY
for Gas Models mfd. prior to October 2, 1995.......................................................................... 32, 33
ADS-200LeftHandControlPanelAssembly
forSteamModels mfd.with Fuse ProtectionONLY
for Steam Models mfd. prior to October 19, 1995 .................................................................... 34, 35
RightHand Control PanelAssembly - AutomaticDoor .................................................................. 36, 37
RightHandControl PanelAssembly -ManualDoor ............................................................................. 38
SidePanelAssemblies .......................................................................................................................... 39
BackPanelAssemblies ......................................................................................................................... 40
Tumblerand IdlerShaftAssembly ......................................................................................................... 41
DriveShaftAssembly............................................................................................................................ 42
TumblerRetainingWheelAssembly ....................................................................................................... 43
LintDrawer/BasketAssembly ............................................................................................................... 44
TemperatureSensorBracketAssembly ................................................................................................. 45
DriveMotorAssembly.................................................................................................................... 46, 47
ADG-200BlowerAssembly
forGas ModelsONLY ............................................................................................................. 48, 49
ADS-200BlowerAssembly
forSteamModels ONLY ......................................................................................................... 50, 51
ADG-200GasBurnerAssembly..................................................................................................... 52, 53
DSIModuleAssembly
forGas ModelsONLY ................................................................................................................... 54
SailSwitchAssembly ............................................................................................................................ 55
ADS-200SteamCoilAssembly...................................................................................................... 56, 57
SprinklerControlPanelAssembly ................................................................................................... 58, 59
SprinklerPipingAssembly............................................................................................................... 60, 61
SprinklerTemperatureProbeJunctionBoxAssembly ............................................................................ 62

PneumaticAssembly
2 Automatic Doors........................................................................................................................ 63
AD-200AirJetAssembly ..................................................................................................................... 64
Filter/Regulator/LubricatorAssembly..................................................................................................... 65
EndofCycleLightAssembly ................................................................................................................ 66
AD-200RotationalSensorAssembly .................................................................................................... 67
BackGuardAssembly .......................................................................................................................... 68
AD-200Overload/Contactor Chart ...................................................................................................... 69
TransformerUsageListing..................................................................................................................... 70

2
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
AD-200 Front Panel Assembly
AUTOMATIC DOOR

3
Telephone: [phone] Fax: [phone]
AD-200 Front Panel Assembly
Illus. No. Part No. Qty. Description
1 332680 1 Left Gusset (for Gas Models ONLY)
2 150522 15 1/4-20 x 1/2” Hex Washer TEK Screw (for Gas Models ONLY)
3 332681 2 Right Gusset (for Gas Models ONLY)
4* 332679 1 Top Front Panel (for Gas Models ONLY)
5* 821241 1 Upper Guard
6* 821239 1 Middle Guard
7* 881117 1 Left Control Cabinet
8* 821285 1 Bottom Guard
9 153001 8 5/16” Flat Washer
10 150501 8 5/16-18 x 3/4” Hex Head Machine Bolt
11 153002 8 5/16” Lock Washer
12 150510 12 1/4-20 x 3/4” Hex Head Machine Bolt
13 153007 12 1/4” Lock Washer
14 153018 12 1/4” Flat Washer
15 170364 1 Bottom Door Track
16* 881116 1 Right Control Cabinet
17 154312 14 #10-32 x 3/4” Socket Head Cap Screw
18 170364 1 Bottom Door Track
19 --------- -- Tumbler Retaining Wheel
(refer to Tumbler Retaining Wheel Assembly on page 43)
20 150523 5 1/4-20 x 3/4” Hex Washer Machine Bolt
21 150617 8 3/8-16 x 1” Hex Head Bolt
22 153005 8 3/8” Lock Washer
23 153004 8 3/8” Flat Washer
24* 881109 1 Front Panel Assembly
25 150501 12 5/16-18 x 3/4” Hex Head Machine Bolt
26 153002 12 5/16” Lock Washer
27 153001 12 5/16” Flat Washer
28 115998 180 AD-200 Tumbler Ring Felt (sold by the inch)
29 152011 4 1/2-13 Hex Nut
30 153050 8 1/2” x 1-1/16” Flat Washer
31 153026 4 1/2” Lock Washer
32 150605 4 1/2-13 x 1-1/2” Hex Head Bolt
33 170365 1 Upper Door Track
34 153007 12 1/4” Lock Washer
35 152002 12 1/4-20 Hex Nut
36 154312 15 #10-32 x 3/4” Socket Head Cap Screw
37* 821244 2 Tumbler Retaining Wheel Cover
38 153018 12 1/4” Flat Washer
39 150523 5 1/4-20 x 3/4” Hex Washer Machine Bolt
* Specify color when ordering.
AUTOMATIC DOOR

4
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
AD-200 Front Panel Assembly
MANUAL DOOR

5
Telephone: [phone] Fax: [phone]
AD-200 Front Panel Assembly
Illus. No. Part No. Qty. Description
1 332680 1 Left Gusset (for Gas Models ONLY)
2 150522 15 1/4-20 x 1/2” Hex Washer TEK Screw (for Gas Models ONLY)
3* 821241 1 Upper Guard
4 332681 2 Right Gusset (for Gas Models ONLY)
5* 332679 1 Top Front Panel (for Gas Models ONLY)
6* 821239 1 Middle Guard
7* 881117 1 Left Control Cabinet
8* 821285 1 Bottom Guard
9 153001 8 5/16” Flat Washer
10 153002 8 5/16” Lock Washer
11 150501 8 5/16-18 x 3/4” Hex Head Machine Bolt
12 150510 12 1/4-20 x 3/4” Hex Head Machine Bolt
13 153007 12 1/4” Lock Washer
14 153018 12 1/4” Flat Washer
15* 881116 1 Right Control Cabinet
16 --------- -- Tumbler Retaining Wheel
refer to Tumbler Retaining Wheel Assembly on page 43)
17 150523 5 1/4-20 x 3/4” Hex Washer Machine Bolt
18 150617 8 3/8-16 x 1” Hex Head Bolt
19 153005 8 3/8” Lock Washer
20 153004 8 3/8” Flat Washer
21* 881108 1 Front Panel Assembly
22 150501 12 5/16-18 x 3/4” Hex Head Machine Bolt
23 153002 12 5/16” Lock Washer
24 153001 12 5/16” Flat Washer
25 115998 180 AD-200 Tumbler Ring Felt (sold by the inch)
26 152011 4 1/2-13 Hex Nut
27 153050 8 1/2” x 1-1/16” Flat Washer
28 153026 4 1/2” Lock Washer
29 150605 4 1/2-13 x 1-1/2” Hex Head Bolt
30 170365 1 Upper Door Track
31 153007 12 1/4” Lock Washer
32 152002 12 1/4-20 Hex Nut
33 154312 15 #10-32 x 3/4” Socket Head Cap Screw
34* 821244 2 Tumbler Retaining Wheel Cover
35 153018 12 1/4” Flat Washer
* Specify color when ordering.
MANUAL DOOR

6
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Left and Right Control Door Assemblies
for models mfd. as of April 4, 1996

7
Telephone: [phone] Fax: [phone]
Left and Right Control Door Assemblies
for models mfd. as of April 4, 1996
Illus. No. Part No. Qty. Description
1 160140 1 ACEÒ XX4451 Key ONLY
2 160050 1 ACEÒ Control Door Lock ONLY less Key (keyed to #XX4451)
3 160014 1 Cam ONLY
4 821334 1 Left Hand Control Door Assembly
5* 112360 1 ADC Logo ONLY (Tape Kit not included)
870011 1 Logo Double Tape Kit
6 112535 1 OPL English Keyboard Label Assembly
7* 821739 1 Right Hand Control Door Assembly
(includes illus. nos. 7, 9, and 10)
8 137227 1 Phase 5 OPL Reversing Controller with Air Jet
9 153010 2 #6 Star Washer
10 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw
11 160140 1 ACEÒ XX4451 Key ONLY
12 160050 1 ACEÒ Control Door Lock ONLY less Key (keyed to #XX4451)
13 160014 1 Cam ONLY
14 112095 1 “Phase 5 Computer System” Label
15 112534 1 “Phase 5 Program Location” Label
16 122351 1 Large “EMERGENCY STOP” (Mushroom Head) Button
17 122419 1 “EMERGENCY STOP” Nameplate
18 123201 1 Green “CONTROL VOLTAGE ON” Button
19 122410 1 Power “ON” Nameplate
20 123212 1 24 VAC Incandescent Bulb
21 123204 1 Red “CONTROL VOLTAGE OFF” Button
22 122421 1 Power “OFF” Nameplate
23 132395 1 Mounting Base with 1 Normally Closed (N.C.) Contact Block
24 132388 1 Normally Open (N.O.) Contact Block with Direct Supply
25 132395 1 Mounting Base with 1 Normally Closed (N.C.) Contact Block
26 132387 1 Normally Closed (N.C.) Contact Block
27 122424 1 Power Warning Label “Small Triangle”
* Specify color when ordering.

8
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Left and Right Control Door Assemblies
for models mfd. prior to April 4, 1996

9
Telephone: [phone] Fax: [phone]
Left and Right Control Door Assemblies
for models mfd. prior to April 4, 1996
Illus. No. Part No. Qty. Description
1 160140 1 ACEÒ XX4451 Key ONLY
2 160050 1 ACEÒ Control Door Lock ONLY less Key (keyed to #XX4451)
For models mfd. as of July 20, 1992
160038 1 ACEÒ Control Door Lock ONLY less Key (keyed to #XX4451)
For models mfd. prior to July 20, 1992
3 160014 1 Cam ONLY
4 112360 1 ADC Logo ONLY (Tape Kit not included)
870011 1 Logo Double Tape Kit
5* 821334 1 Left Hand Control Door Assembly
(for models mfd. as of July 20, 1992)
821228 1 Left Hand Control Door Assembly
(for models mfd. prior to July 20, 1992)
6 112535 1 OPL English Keyboard Label Assembly
7* 821440 1 Right Hand Control Door Assembly
(includes illus. nos. 7, 9, and 10)
For models mfd. as of July 20, 1992
821327 1 Right Hand Control Door assembly
(includes illus. nos. 7, 9, and 10)
For models mfd. prior to July 20, 1992
8 137225 1 Phase 5 OPL Reversing Controller with Air Jet
9 153010 2 #6 Star Washer
10 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw
11 160140 1 ACEÒ XX4451 Key ONLY
12 160050 1 ACEÒ Control Door Lock ONLY less Key (keyed to #XX4451)
For models mfd. as of July 20, 1992
160038 1 ACEÒ Control Door Lock ONLY less Key (keyed to #XX4451)
For models mfd. prior to July 20, 1992
13 112095 1 “Phase 5 Computer System” Label
14 112534 1 “Phase 5 Program Location” Label
15 160014 1 Cam ONLY
* Specify color when ordering.

10
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Left Load Door Assembly
AUTOMATIC DOOR

11
Telephone: [phone] Fax: [phone]
Left Load Door Assembly
Illus. No. Part No. Qty. Description
1* 881112 1 Left Automatic Load Door Assembly Complete
(includes illus. nos. 1 through 11)
881106 1 Left Automatic Load Door ONLY
2 150112 4 1/4-20 x 1-1/4” Hex Head Machine Screw
3 153018 4 1/4” Flat Washer
4 153007 4 1/4” Lock Washer
5 152002 2 #1/4-20 Hex Nut
6 102102 1 Door Magnet
7 154200 1 5/32” Pop Rivet
8 170367 2 Stainless Steel Stationary Bushing
9 170366 2 Stainless Steel Sealed Wheel
10 115995 125 Felt Gasket (sold by the inch)
11* 334134 1 Automatic Door Bracket
12 152002 2 1/4-20 Hex Nut
13 153007 2 1/4” Lock Washer
14 170366 2 Stainless Steel Sealed Wheel
15 170367 2 Stainless Steel Stationary Bushing
16* 881133 1 Lower Trolley Assembly Complete
(includes illus. nos. 12 through 16, 18, and 19)
334123 1 Lower Trolley ONLY
17 150301 3 #8-18 x 7/16” Phillips Pan Head TEK Screw
18 150112 2 1/4-20 x 1-1/4” Hex Head Machine Screw
19 153018 2 1/4” Flat Washer
* Specify color when ordering.
AUTOMATIC DOOR

12
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Right Load Door Assembly
AUTOMATIC DOOR

13
Telephone: [phone] Fax: [phone]
Right Load Door Assembly
Illus. No. Part No. Qty. Description
1* 881113 1 Right Automatic Load Door Assembly Complete
(includes illus. nos. 1 through 12)
881107 1 Right Automatic Load Door ONLY
2 150112 4 1/4-20 x 1-1/4” Hex Head Machine Screw
3 153018 4 1/4” Flat Washer
4 153007 4 1/4” Lock Washer
5* 334134 1 Automatic Door Bracket
6 152002 2 1/4-20 Hex Nut
7 102102 1 Door Magnet
8 154200 1 5/32” Pop Rivet
9 170367 2 Stainless Steel Stationary Bushing
10 170366 2 Stainless Steel Sealed Wheel
11 115995 80 Felt Gasket (sold by the inch)
12 102215 1 Door Window
170730 - Door Window Adhesive (10.3 oz. cartridge)
13 152002 2 1/4-20 Hex Nut
14 153007 2 1/4” Lock Washer
15 170366 2 Stainless Steel Sealed Wheel
16 170367 2 Stainless Steel Stationary Bushing
17* 881133 1 Lower Trolley Assembly Complete
(includes illus. nos. 13 through 17, 19, and 20)
334123 1 Lower Trolley ONLY
18 150301 3 #8-18 x 7/16” Phillips Pan Head TEK Screw
19 152112 2 1/4-20 x 1-1/4” Hex Head Machine Screw
20 153018 2 1/4” Flat Washer
* Specify color when ordering.
AUTOMATIC DOOR

14
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Left Load Door Assembly
MANUAL DOOR
for models mfd. as of November 1, 1995

15
Telephone: [phone] Fax: [phone]
Left Load Door Assembly
MANUAL DOOR
for models mfd. as of November 1, 1995
Illus. No. Part No. Qty. Description
1* 850344 1 Left Manual Load Door Assembly Complete Locking
(for models mfd. as of December 13, 2000)
821728 1 Left Manual Load Door Assembly Complete
(for models mfd. prior to December 13, 2000)
(includes illus. nos. 1 through 15)
2 150112 2 1/4-20 x 1-1/4” Hex Head Machine Screw
3 153018 2 1/4” Flat Washer
4 170367 2 Stainless Steel Stationary Bushing
5 170366 2 Stainless Steel Sealed Wheel
6 153007 2 1/4” Lock Washer
7 152002 2 1/4-20 Hex Nut
8 150512 2 1/4-20 x 1/2” Hex Head Machine Bolt
9 152002 2 1/4-20 Hex Nut
10 102102 1 Door Magnet
11 154200 1 5/32” Pop Rivet
12 115995 125 Felt Gasket (sold by the inch)
13 102111 2 AD-200 Door Magnet
14 150301 4 #8-18 x 7/16” Phillips Pan Head TEK Screw
15 170357 1 Lower Door Slide
* Specify color when ordering.

16
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Right Load Door Assembly
MANUAL DOOR
for models mfd. as of November 1, 1995