American Eagle 30R User manual

Model 30R
Rotary Screw
Compressor Manual
American Eagle
740 North State Street
PO Box 169
Garner, IA 50438
800-392-3015
www.americaneagleacc.com Rev 1 PN 92628
Specifications • Installation • Assembly
Subject to Change without Notification.
© 2019 American Eagle
®

Page ii | American Eagle®30R Compressor Manual
Model 30R Manual Revisions
Date of Revision Section Revised Description of Revision
Serial Tag
DATE
HYDRAULIC FLOW (GPM) HYDRAULIC PRESSURE (PSI)COMPRESSOR SPEED (RPM)
HYDRAULIC MOTOR SERIAL
COMPRESSOR MODEL
MADE IN THE U.S.A. BY AMERICAN EAGLE.
COMPRESSOR SERIAL
PATENT INFORMATION
http://www.americaneagleacc.com/ip
PN 54490

American Eagle®30R Compressor Manual | Page iii
Table of Contents
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at
800-321-3741
Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST
Or email at the following addresses:
Technical Questions, and Information: [email protected]
Order Parts: [email protected]
Warranty Information: [email protected]
Introduction ............................................................................................................................................iv
Chapter 1 - Specifications......................................................................................................................... 1
Chapter 2 - Installation .............................................................................................................................. 3
Component Installation......................................................................................................................... 3
30R Electrical Schematic....................................................................................................................... 4
Hydraulic System .................................................................................................................................... 5
Air System ................................................................................................................................................ 5
Compressor Pressure Switch.................................................................................................................. 6
Typical Hydraulic Circuit for Single-Section Pump.............................................................................. 7
Typical Hydraulic Circuit for Tandem (Two Part) Pump .................................................................... 8
Typical Hydraulic Circuit for Compressor with Auxiliary Cooler ........................................................ 9
Chapter 3 - Assembly Drawings ............................................................................................................. 11
30R Case Assembly - PN 77492........................................................................................................... 11
30R Assembly Drawing - PN 77501 ..................................................................................................... 12
30R Base Assembly - PN 77501............................................................................................................ 14
Chapter 4 - Replacement Parts .............................................................................................................. 15

Page iv | American Eagle®30R Compressor Manual
Introduction
American Eagle®Air Compressors are designed to provide safe and dependable service
for a variety of operations. With proper use and maintenance, these air compressors will
operate at peak performance for many years.
To promote this longevity, carefully study the information contained in this manual before
putting the equipment into service. Though it is not intended to be a training manual for
beginners, this manual should provide solid guidelines for the safe and proper usage of the
air compressor.
Once you feel comfortable with the material contained in this manual, strive to exercise
your knowledge as you safely operate and maintain the air compressor. This process is vital
to the proper use of the unit.
A few notes on this manual:
A copy of this manual is provided with every air compressor and can be found in the hard
plastic manual case that is installed on the chassis. A copy of this manual shall remain with
the air compressor at all times.
Throughout the manual, three signal words will be used to bring attention to important
items:
A NOTICE signal word indicates a practice not related to physical injury.
A WARNING signal word indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
A DANGER signal word indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Information contained within this manual does not cover all maintenance, operating, or
repair instructions pertinent to all possible situations. Please be aware that some sections
of this manual contain information pertaining to American Eagle®manufactured air
compressors in general and may or may not apply to your specific model.
This manual is not binding. American Eagle reserves the right to change, at any time, any
or all of the items, components, and parts deemed necessary for product improvement or
commercial/production purposes. This right is kept with no requirement or obligation for
immediate mandatory updating of this manual.
In closing:
If more information is required or technical assistance is needed, or if you feel that any part
of this manual is unclear or incorrect, please contact the American Eagle Customer Service
Department by phone at 800-392-3015 or email at [email protected].
WARNING
NOTICE
DANGER

American Eagle®30R Compressor Manual | Page 1
24.00 19.66
20.73
.25
SLOT
.44X0.63
TYP 4
6.63 13.00 4.38
1.08
17.50
1.08
Chapter 1 - Specifications
SPECIFICATIONS 30R
Hydraulic System 12 GPM @ 1750 PSI
Compressor RPM 7500 RPM
System Pressure 1700 PSI
Hydraulic Relief 3500 PSI
Max Air Pressure 150 PSI
Air Relief 200 PSI
Delivery (At Max Speed) 30 CFM @ 100 PSI
Weight 170 lbs.
Dimensions (Length) 24.0”
Dimensions (Width) 21.0”
Dimensions (Height) 20.0”
Electrical 12 VDC
Crankcase Oil Capacity 5 Quarts
Plumbing/Fittings Steel W/JIC Fittings
Cooler Fan 2024 CFM, 12 Volt
Drive Belt Drive
Manifold 6061 Aluminum
Control Valve 12 VDC Solenoid

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American Eagle®30R Compressor Manual | Page 3
Component Installation
Chapter 2 - Installation
This section pertains to the installation of the air compressor, PTO, pump and other related
items. The instructions are intended as a guide to assist you with particular installation.
These instructions will provide only general information.
Pump Assembly:
The pump assembly may either be installed directly on the PTO or as an optional
method, may be driven by a driveline from the PTO. Pump manufacturers provide specific
installation information for their products and should be consulted if questions arise.
Note: A dual or tandem hydraulic pump is recommended when additional hydraulically
operated equipment are added to the hydraulic system.
PTO Assembly:
Check with the PTO manufacturer’s representative for specific instructions regarding your
particular make, model, and year of vehicle. As some trucks may require modification of
the transmission cross member and the exhaust system, the manufacturer’s instructions
should be followed to ensure proper installation of the PTO.
Compressor Assembly:
Prepare the mounting location of the compressor by locating and drilling four (4) holes,
1/2” diameter as per the mounting pattern of the air compressor base. Using four (4) 3/8” x
1.25 GR-5 cap screws, 3/8” flat washer, and 3/8” nyloc nut, secure the compressor in place.
The compressor is air cooled, and must have a clean supply of cooling air to the fan with
minimum restrictions. Adequate space must be provided for proper circulation of air.
Electric Speed Control:
An optional electric or electronic speed control must be used to maintain proper
operating speed of the air compressor. The engine speed control will automatically
increase from idle to preset speed when engaged and decrease when disengaged.
POWER SUPPLY
(12V BATTERY HOT)
GROUND
CPRSR RELAY
(12V CONTROL INPUT)
SPEED CTRL
(12V CONTROL OUTPUT)
RED 12GA
GRN 14GA
YEL 14GA
BLK 12GA
CIRCUIT BREAKER
(STELLAR SUPPLIED)
BATTERY +
* CUSTOMER ADDED WIRING MUST MATCH OR
EXCEED PIGTAIL WIRE SIZE FOR POWER
SUPPLY AND GROUND CIRCUIT
ELECTRICAL PIGTAIL
(STELLAR SUPPLIED)

Page 4 | American Eagle®30R Compressor Manual
Electrical Connections:
From the air pressure switch there are two (2) wires, red and black, running to the outside
of the compressor housing. Connect the black wire to the vehicle frame or other suitable
ground. Mount a single throw toggle switch in a convenient location and connect the red
wire from the compressor to this switch. Connect the other switch terminal to a fuse holder
and then to a 12- volt power supply. A third wire is required from the air compressor switch
when connecting the speed control into the system.
30R Electrical Schematic
PN 76364

American Eagle®30R Compressor Manual | Page 5
The hydraulic system consists of the pump, oil reservoir, filters and hoses. Installed on the
compressor is a valve block assembly that controls the flow to the hydraulic motor. To this
block, a 1/2” high-pressure hose must be attached. This hose comes from the pressure
side of the hydraulic pump. A 3/4” minimum low-pressure return line is connected to the
oil cooler outlet and is routed to the oil reservoir. American Eagle recommends a sufficient
sized reservoir be provided that includes the proper suction and return filters. The cooler on
the compressor is designed and sized to cool the air compressor efficiently. An auxiliary
oil cooler is required when additional hydraulically operated equipment are added to
the hydraulic system. Pressure on the return line exceeding 200 PSI can and will cause
damage to the filter, cooler, and components of the compressor hydraulic system.
The airline is routed using a 3/4” (200 psi) air hose. This delivery line should be free from all
obstructions. Note: There should be no check valve installed between the compressor
and the air tank. American Eagle recommends the installation of a ten gallon air tank
(minimum) to maintain proper operation of the air compressor.
Hydraulic System
Air System
HYDRAULIC PRESSURE
-8 MALE FACE SEAL
AIR DISCHARGE
-12 FEMALE NPT
HYDRAULIC DISCHARGE
-12 MALE FACE SEAL

Page 6 | American Eagle®30R Compressor Manual
Pressure Setting Instructions:
1. Always set the kick out pressure setting first. Adjust the kick out screw setting to 145 psi
minimum/150 psi maximum.
2. After kick out pressure is set, adjust the kick on screw setting to 115 psi minimum/120 psi
maximum.
3. Cycle compressor to verify correct settings.
4. For questions about this procedure, please contact American Eagle Customer Service at
800-321-3741.
Compressor Pressure Switch
Kick Out (Step 1)
Pressure Setting
Adjustment Screw
(145-150 psi)
Kick On (Step 2)
Pressure Setting
Adjustment Screw
(115-120 psi)
Note: Turning adjustment screws clockwise increases psi settings.
Turning adjustment screws counterclockwise decreased psi settings.
Pressure
Switch

American Eagle®30R Compressor Manual | Page 7
Typical Hydraulic Circuit for Single-Section Pump
PN 30533

Page 8 | American Eagle®30R Compressor Manual
Typical Hydraulic Circuit for Tandem (Two Part) Pump
PN 30532

American Eagle®30R Compressor Manual | Page 9
Typical Hydraulic Circuit for Compressor with Auxiliary Cooler
COMPRESSOR
RETURN
PRESSURE
AUXILIARY
COOLER
SINGLE
HYDRAULIC
PUMP
SUCTION PORT
FILTER
FILTER SCREEN
HYDRAULIC
RESERVOIR

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American Eagle®30R Compressor Manual | Page 11
Chapter 3 - Assembly Drawings
30R Case Assembly - PN 77492
5
3
4
6
2
1
ASSEMBLY:
PANELS GO INSIDE OF THE MAIN
COVER AS SHOWN ABOVE
ITEM PART DESCRIPTION QTY.
10333 NUT 0.25-20 HHGR5 NYLOC 18
219592
WASHER 0.25 FLAT NYLON 18
378183
SHROUD ASM COVER HR-30 PC WHITE 1
478184
ASM PANEL FRONT 30R SHROUD 1
578391
PANEL ASM REAR 30R SHROUD 1
6
C6021 CAP SCR 0.25-20X0.75 BTNHD SS 18
PN 77492

Page 12 | American Eagle®30R Compressor Manual
30R Assembly Drawing - PN 77501
23
34
61
64
63
59 6
4
49
26
42
26
65
57
29
24
48
70
50
56
51
53
27
52
41
43
2
7
36
18
55
17
16
31
15
9
13 14
19 10
21
69
25
30
20
4
6
59
39
35
44
58
45
47
66
37
66
28
62
12
22
38
40
60
68
68
5
46
8
33
32
10
54

American Eagle®30R Compressor Manual | Page 13
30R Assembly Bill - PN 77501
.YTQNOITPIRCSEDTRAPMETI
2COLYN5RGHH02-52.0TUN33301
45RGHH52.1X61-83.0RCSPAC53302
2TALF52.0REHSAW04303
4CNIZTALFSSU13.0REHSAW34304
2COLYN5RGHH61-83.0TUN74305
4KCOL13.0REHSAW22506 4KCOL83.0REHSAW32507
1GULPSFM6GTF06508
1DI36.0X31.0XDG52.1XDO05.1TEMMORG318219
4PATFLESHCAMHH83.0X23-6#WERCS1168101
2NOLYNTALF52.0REHSAW2959111
1THGIARTSBROM-SSFF8-8GTF7199121
1THGIARTSDAEHKLUBJM-PF
21-21GTF3931231
1042RS5216003DVT02BSTPMETLIOEGUAG0561241
1SDS-S57-YDPRAEYDOOGTEKORPS2561251 1H-S03-YDPELGAERAEYDOOGTEKORPS3561261
1SDS57.0GNIHSUB5561271
4SCHSMM52XMM8RCSPAC2612281
2SSDHNTB57.0X23-8#WERCS3812291
2SSCOLYNHH23-8#TUN6812202
11191-081TSTCDV21RETEMRUOH5588212
1EETSFM-BROAM-SFM8-01-8GTF9717322 109SPF-PM2-2GTF1657332
1XEHPM-PF4-2893642
1NOINUDAEHKLUBSFM-SFM21-21
GTF5205652
209PPSBM-SFM6-6GTF6855662
109SJF-JM01-01GTF1707672
28 70472 MANIFOLD ASM SVRV10-12SAE 3500PSI ALUM BODY 1
188.0NOTTUBDETALPLEKCINGULP2563792
1RSRPCR56/R54/R03SSENRAHERIW1-4636703
1R56/R54/R03LIORETLIF9636713
1R56/R54/R03ROTAREPESRETLIF3856723
1R56/R54/R03DOMEBORPPMETGTF5856733
1NAF/WR03LIORELOOC0196743
1R03MSAESAB4417753
1R03TNUOMROTOMTKRB0027763
.YTQNOITPIRCSEDTRAPMETI
37 77325 HOSE 0.75(3000PSI)-12FSS SHORT-12FFSS 90 SHORT-7C
L1
1C-LE-N-DO/COL-1S94-0D41.02DYHROTOM7937783
39 77441 HOSE 0.75(200PSI)-12FFSS SHORT-12FFSS SHORT-12.5C
L1
40 77442 HOSE 0.50(3000PSI)-8FFSS SHORT-8FFSS 90 SHORT-16CL 1
41 77443 HOSE STEAM 0.75-12FJS SHORT-12FJS SHORT-10.625CL STST 1 42 77444 HOSE 0.38(200PSI)-6FFSS SHORT-6FFSS 90 SHORT-14C
L1
43 77487 HOSE 0.38(200PSI)-6PL 90-6PL STRAIGHT-23.5C
L1
6NOLYN13.0REHSAW0947744
1R03MSADUORHS2947754
1KCALBCPRSRPCR03DAEHKLUBLENAP4947764
47 77495 HOSE 0.75(3000PSI)-12FFSS SHORT-12FFSS 45 SHORT-9.25CL 1
1008YDPELGAERAEYDOOGTLEB6947784
49 77497 HOSE 0.38(200PSI)-6FFSS SHORT-6FFSS 45 SHORT-10C
L1
1CMVDNERIA06VRSRPC0057705
1R03EKATNIRIAESOH2057715
1THGIARTSJM-JF21-01GTF0197725
1THGIARTSPPBSM-JM8-01GTF3297735
1RSRPCR03RETLIF/WGNIESUOHRIARETLIF7008745
1MM53XHGNIHSUB0518755
1521CHPMALCESOH5700C65
1ROSSERPMOCSERPHCTIWS3680C75
6SSDHNTB57.0X81-13.0RCSPAC1290C85
45RGHH00.1X81-13.0RCSPAC2290C95 25RGHH57.1X61-83.0RCSPAC4490C06
2THGIARTSBROM-SFM8-6GTF4581C16
1RECUDERTHGIARTS
BROF-BROM8-21GTF3502C26
1THGIARTSBROM-SFM21-21GTF2412C36
1EETBROAM-SFM-SFM21-21-21GTF6194C46
105.0XEMORPMALC6165C56
209BROAM-SFM21-21GTF8695C66
2SSDHNTB00.1X02-52.0RCSPAC2206C76
48RGTALF83.0REHSAW3536C86
1NOINUDAEHKLUBSFM-SFM8-8GTF8131D96
1XEHPM-PM2-23216c07
1SLR03LACED8947717 1SRR03LACED9947727
2egdaBelgaEnaciremALA9947637

Page 14 | American Eagle®30R Compressor Manual
30R Base Assembly - PN 77501
2
2
2
2
3
1
ITEM PART DESCRIPTION QTY.
177143 BASE HR-30 CPRSR 1
278005
Nut Sert AL 0.31-18 grip range 0.150-0.312 10
394020A364
Nut Sert AL 0.38-16 grip range 0.150-0.312 4
PN 77501

American Eagle®30R Compressor Manual | Page 15
Chapter 4 - Replacement Parts
PN Description
Hydraulic Components/Drive Parts
90658 Intake Valve Kit
88597 Kit - Shaft Sealing
70472 Valve Block Assembly - Includes Manifold, Solenoid Valve and Relief Valve
77397 Hydraulic Motor
21652 Sprocket (Hyd Motor)
21653 Sprocket (Compressor)
77496 Belt
76910 Oil Cooler with Fan
Electrical/Air Pressure Component
C0863 Pressure Switch
76364 Wire Harness
21650 Oil Temperature Gauge
63902 Fan
Air/Oil Filter Components
87148 Air Filter
76369 Oil Filter
76583 Separator Filter
95179 Synthetic Compressor Oil
87985 Service Kit (Includes Items Above)

Subject to Change without Notification.
© 2019 American Eagle
®