Ametek CS2-225 User manual

Part No. 01/5009
September 2017
CS2-225 & CS2-1100
Force Tester
User Manual
The CS manual is also available on the Ametektest website.

2CS User Manual
Warranty
This instrument is warranted against defects in workmanship, material and design for one (1) year from the
date of delivery to the extent that AMETEK will, at its sole option, repair or replace the instrument or any part
thereof which is defective, provided, however, that this warranty shall not apply to instruments subjected to
tampering or, abuse, or exposed to highly corrosive conditions.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED AND
AMETEK HEREBY DISCLAIMS ALL OTHER WARRANTIES, INCLUDING, WITHOUT LIMITA- TION, ANY
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. AMETEK SHALL
NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT
LIMITED TO, ANY ANTICIPATED OR LOST PROFITS.
This warranty is null and void if the purchaser fails to follow any and all instructions, warnings or cautions in
the instrument’s Instruction Manual.
If a manufacturing defect is found, AMETEK will replace or repair the instrument or replace any defective part
thereof without charge; however, AMETEK’s obligation hereunder does not include the cost of transportation,
which must be borne by the customer. AMETEK assumes no responsibility for damage in transit, and the
purchaser should present any claims for such damage to the carrier.
Trademarks
AMETEK isa registered trademark ofAMETEK, Inc. CHATILLON isa trademark of AMETEK, Inc. Other trademarks are
the property of their respective owners.
Support
AMETEK Lloyd Instruments Ltd
Steyning Way Bognor Regis West Sussex UK
PO22 9ST
Tel: [phone]
Fax: [phone] [e-mail] www.lloyd-instruments.co.uk
AMETEK Measurement and Calibration
Technologies
8600 Somerset Drive
Largo, FL 33773
USA
Tel: [phone]
Tel: [phone] (within USA only)
www.chatillonametektest.com

CS User Manual 3
CAUTION!
HIGH FORCES ARE OFTEN INVOLVED WITH THE MATERIAL TESTING PROCESSES.
The machine is powered by mains supply voltage
The machine is a Class 1 product, which means it MUST be connected to a mains socket outlet with a
PROTECTIVE EARTH CONNECTION
Do not position the equipment so that it is difficult to operate the mains disconnect device (machine mains
inlet socket)
If the equipment is used in a manner not specified by the manufacturer, the protection provided by the
equipment may be impaired
To maintain all aspects of the specification, only Chatillon approved accessories connections and
components should be used
Strictly adhere to all specified safety procedures
PLEASE READ THIS MANUAL BEFORE USING THE FORCE TESTING MACHINE
List of Icons Used in this Manual
WARNING
The raised hand icon warns of a situation or condition that may lead to personal injury or death. Do not proceed
until the warning is read and thoroughly understood. Warning messages are shown in bold type.
DANGEROUS VOLTAGE
The lightning icon warns of the presence of an uninsulated dangerous voltage within the product enclosure
that might be of sufficient magnitude to cause serious shocks or death. Never open the enclosures unless
you are an authorized and qualified CHATILLON service personnel. Never open any enclosure when power
is connected to the system or its components.
CAUTION
The exclamation point icon indicates a situation or condition that may lead to equip ment malfunction or
damage. Do not proceed until the caution message is read and thoroughly understood. Caution messages
are shown in bold type.
NOTE
The note icon indicates additional or supplementary information about the action, activity or concept. Notes
are shown in bold type.
General Safety
Read this manual completely before attempting to use the CS series force tester. By following the
instructions contained in this manual, the optimum safety, accuracy and performance can be attained.
Never operate the CS series force tester with the lower cover removed.
Use an industrial-quality Power Surge Suppressor with your CS System.
Always make sure that the supply power matches the setting on the Power Input Module BEFORE
turning power ON. Failure to do so may cause serious damage to the tester.

4CS User Manual
The CS series force tester has a switchable mains input and may operate with 110V or 230V provided the
Power Input Module is in the proper setting corresponding to the source power.
The equipment is a Class 1 product which must be connected to a mains socket outlet with a
protective earth connection.
The CS series force tester has a moving crosshead! Exercise extreme caution during testing or whenever
the crosshead is moving. Never place fingers inside the column.
Position the CS series force tester so that it is easy to access the mains power switch and mains
power cord.
Never use the CS series force tester in a manner not specified by AMETEK.
Obey all warning labels on your CS series force tester.
General safety precautions must be followed when using this CHATILLON product. Failure to observe
precautions and warnings may result in damage to the equipment, or injury to personnel.
It is understood that safety rules within companies vary. If a conflict exists between the material contained in all
CHATILLON User’s Guides and the rules of a company using a CHATILLON product, the more stringent rules
should take precedence.
Safety Considerations
The mains supply is completely enclosed and provides no potentially hazardous outputs. Safety
considerations are related to the power connections and physical mountings.
Electronic and mechanical components housed within the covers are to be serviced by authorized
CHATILLON representatives only.
The final and full compliance with the requirements of the MSD 2006-42-EC will be dependent on the industry,
application, material (to be tested), location (of the use), etc. the final user must take the necessary steps to
ensure the safety of the operator, other people, machine and properties by providing guards, shields, screen,
adequate lighting, adequate ventilation, etc.
Furthermore, when the machine is installed, wired and ready for its intended use the final user must conduct
the final Risk Assessment on the machine, including all such safety measures (shield, guard, etc.), to satisfy
the requirements of Machinery Directive and EHSR (Essential Health and Safety Requirements).
The mechanical Frame has a potential to crush objects! Please ensure your hands are kept
away from the moving arm.
When designing custom fixtures! Ensure fixtures load ratings exceed the Loadcell maximum load
rating. i.e. If the Loadcell used is1kN, then the fixtures must be capable of withstanding 1kN load.

CS User Manual 5
Table of Contents
1.0 Introduction......................................................................................................................................9
1.1 SAFETY............................................................................................................................................................................................9
1.2 ELECTRICAL SAFETY ..................................................................................................................................................................10
1.3 OPERATIONAL PRECAUTIONS ..................................................................................................................................................10
2.0 Installation.....................................................................................................................................11
2.1 UNPACKING ..................................................................................................................................................................................11
2.2 SETTING UP YOUR FORCE TESTER..........................................................................................................................................12
2.3 VOLTAGE SELECTION AND FUSES...........................................................................................................................................13
2.4 CONTROL CONSOLE AND LOADCELL CABLES .....................................................................................................................14
2.5 MOUNTING THE LAPTOP CONSOLE .........................................................................................................................................14
2.6 CONNECTING THE LAPTOP CONSOLE POWER CABLE........................................................................................................15
2.7 CONNECTING THE LAPTOP CONSOLE USB CABLE..............................................................................................................15
2.8 CONNECTING THE LOADCELL EXTERNAL CABLE................................................................................................................15
2.9 ON-OFF SWITCH & SAFELINE SWITCH....................................................................................................................................15
2.10 EMERGENCY STOP SWITCH.....................................................................................................................................................16
2.11 LOADCELLS.................................................................................................................................................................................16
3.0 Initial Configuration......................................................................................................................17
3.1 GENERAL ......................................................................................................................................................................................17
3.2 INITIAL LOG-IN..............................................................................................................................................................................17
3.3 LANGUAGES.................................................................................................................................................................................18
3.4 COMPANY LOGO ON PRINTED REPORTS...............................................................................................................................18
3.5 NETWORK CONNECTION ...........................................................................................................................................................18
3.6 WINDOWS PASSWORD & LAPTOP STARTUP.........................................................................................................................18
4.0 Dedicated Program Configuration................................................................................................19
4.1 CS2 LOG-IN AND THE HOME SCREEN..................................................................................................................................19
4.2 USER SETTINGS...........................................................................................................................................................................20
4.3 SETTING DEFAULT UNITS..........................................................................................................................................................22
4.4 CHANGING THE SAFETY SETTINGS.........................................................................................................................................22
4.5 GRIP PROTECTION ......................................................................................................................................................................23
4.6 PINCH LOAD .................................................................................................................................................................................23
4.7 SLOW JOG SPEED.......................................................................................................................................................................24
4.8 LOADCELL CALIBRATION INTERVAL ......................................................................................................................................24
4.9 COMMUNICATIONS ......................................................................................................................................................................24
4.10 OVERLOADS...............................................................................................................................................................................24
4.11 RETURNING TO THE HOME SCREEN .....................................................................................................................................25

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4.12 CHANGING OPERATOR ............................................................................................................................................................25
4.13 JOG PANEL.................................................................................................................................................................................26
4.14 TURNING OFF THE CS2 FORCE TESTER...............................................................................................................................27
5.0 Preparing the Force Tester............................................................................................................28
5.1 FITTING A LOADCELL ..................................................................................................................................................................28
5.2 T SLOT TABLE...............................................................................................................................................................................29
5.3 LOWER ANCHOR PIN...................................................................................................................................................................30
5.4 LIMIT STOPS ..................................................................................................................................................................................31
6.0 Defining aTest...............................................................................................................................32
6.1 NOTES.............................................................................................................................................................................................32
7.0 Single Stage Test Without Saving Data .......................................................................................33
7.1 BASIC SETTINGS SCREEN.........................................................................................................................................................33
7.2 TEST LIMITS SCREEN (See Paragraph 8.5 Test Limits Screen)............................................................................................35
7.3 EXPORT SETTINGS SCREEN .....................................................................................................................................................36
7.4 DISPLAYING THE TEST SCREEN ...............................................................................................................................................36
8.0 Defining a Compression or Tension Test.....................................................................................37
8.1 CREATING A COMPRESSION TEST FILE..................................................................................................................................37
8.2 CREATING A TENSION TEST FILE ............................................................................................................................................37
8.3 TEST FILE......................................................................................................................................................................................37
8.4 BASIC SETTINGS SCREEN.........................................................................................................................................................37
8.5 TEST LIMITS SCREEN .................................................................................................................................................................40
8.6 QUESTION SCREEN.....................................................................................................................................................................43
8.7 TEST RESULTS SCREEN .................................................................................................................................................................44
8.8 ARCHIVE AND EXPORT SETTINGS SCREEN...........................................................................................................................46
8.9 DISPLAYING THE TEST GRAPH SCREEN................................................................................................................................47
9.0 Defining a Multi-Action Test..........................................................................................................48
9.1 CREATING A MULTI-ACTION TEST FILE ..................................................................................................................................48
9.2 BASIC SETTINGS SCREEN.........................................................................................................................................................48
9.3 SELECT NEXT STAGE SCREEN.................................................................................................................................................50
9.4 CREATE A TENSION STAGE ......................................................................................................................................................51
9.5 CREATE A CYCLE TEST..............................................................................................................................................................53
9.6 CREATE A COMPRESSION STAGE...........................................................................................................................................54
9.7 CREATE A HOLD LOAD STAGE.................................................................................................................................................55
9.8 CREATE A HOLD EXTENSION STAGE.......................................................................................................................................55
9.9 CREATE A ZERO STAGE ............................................................................................................................................................56
9.10 CREATE A USER INPUT STAGE ..............................................................................................................................................56

CS User Manual 7
9.11 EDITING OR DELETING A STAGE............................................................................................................................................57
9.12 ADDING A STAGE ......................................................................................................................................................................57
9.13 TEST RESULTS SCREEN..........................................................................................................................................................58
9.14 ARCHIVE AND EXPORT SETTINGS SCREEN ........................................................................................................................63
9.15 DISPLAYING THE TEST GRAPH SCREEN..............................................................................................................................64
10.0 Using the Force Tester................................................................................................................65
10.1 PERFORMING A TEST ...............................................................................................................................................................65
10.2 MARKERS AND NOTES..............................................................................................................................................................71
10.3 ARCHIVING, EXPORTING & PRINTING; GRAPHS, DATA & RESULTS................................................................................73
10.4 DATA TABLE AND STATISTICS................................................................................................................................................74
10.5 PRINTING AND EXPORTING DATA TABLE AND STATISTICS .............................................................................................76
10.6 TEST NOTES................................................................................................................................................................................79
10.7 LOADING A SAVED TEST FILE .................................................................................................................................................79
10.8 FAVORITES FEATURE................................................................................................................................................................82
10.9 TEST FILE MAINTENANCE ........................................................................................................................................................84
10.10 COPY A TEST.............................................................................................................................................................................84
10.11 EDIT A TEST...............................................................................................................................................................................85
10.12 DELETE A TEST ........................................................................................................................................................................85
10.13 EXPORT A TEST........................................................................................................................................................................85
10.14 INSTALL A TEST .......................................................................................................................................................................85
11.0 Distance Compensation..............................................................................................................86
11.1 GENERAL ....................................................................................................................................................................................86
11.2 CREATING A NEW DISTANCE COMPENSATION ...................................................................................................................86
12.0 Height Mode................................................................................................................................89
12.1 CREATING A HEIGHT MODE TEST...........................................................................................................................................89
12.2 PERFORMING A HEIGHT MODE TEST.....................................................................................................................................93
13.0 Loadcells.....................................................................................................................................96
13.1 GENERAL PRECAUTIONS .........................................................................................................................................................96
13.2 ADDITIONAL LOADCELLS.........................................................................................................................................................97
13.3 LOADCELL RESOLUTION..........................................................................................................................................................97
14.0 Installation Notes.........................................................................................................................98
14.1 SPLINTER SHIELD ......................................................................................................................................................................98
14.2 SECURING TO THE WORKBENCH ...........................................................................................................................................99
15.0 Error Conditions........................................................................................................................100

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16.0 Cleaning and Maintenance........................................................................................................101
16.1 CLEANING EXTERNAL FINISH AND TRIM.............................................................................................................................101
16.2 MAINTENANCE..........................................................................................................................................................................101
17.0 Communications........................................................................................................................102
17.1 CONFIGURING THE COMMUNICATIONS...............................................................................................................................102
17.2 USING THE COMMUNICATIONS .............................................................................................................................................103
18.0 Technical Specifications...........................................................................................................104
18.1 TECHNICAL SPECIFICATION CS2-225...................................................................................................................................104
18.2 TECHNICAL SPECIFICATION CS2-1100.................................................................................................................................104
19.0 Overall Dimensions ...................................................................................................................105
21.0 Spare Parts Kits.........................................................................................................................106

CS User Manual 9
1.0 Introduction
Welcome to your new CS series force tester. This equipment is extremely easy to
use and has been designed to meet a broad range of applications. It is an accurate
measurement system for various types of physical testing and incorporates an
extensive range of features that make it ideal for performing complex testing
applications.
The control console is a 2 in 1 laptop that folds into a touch screen that uses the
Microsoft Windows 10 Pro operating system. The force tester frame is
microprocessor controlled and uses 32-bit technology for highly accurate load
measurement and rapid data acquisition.
The Windows operating system and machine control program are pre-loaded onto
the Laptop Hard Drive. The test data can be copied onto a USB memory stick or
transferred to the company network, via an Ethernet cable, if required.
The Laptop has 3 USB connectors. 1 on the left and 2 on the right-hand side. One
USB connector is used to connect the control console to the force tester frame and
the other 2 connectors may be used for connecting external USB devices.
The Laptop is also fitted with a power socket, HMDI port on the left side, and 2
additional available USB ports which may be used for Ethernet and RS232
connections by using the appropriate cable adaptor, depending on your PC
connections.
The high stiffness frame incorporates a crosshead guidance system to prevent side loading of the sample
under test. The crosshead is driven by single leadscrew, motor and DC PWM system to achieve a wide speed
range over the full load range. The machine is capable of running full load at full speed. A range of highly
accurate, interchangeable Loadcells are available for tension, compression and cycling through zero force
measurements. The system is ideal for use in production, quality control, educational and research
environments.
Note: No other software should be loaded on the Laptop since it may interfere with the operation of the
software. This is a dedicated control Laptop.
1.1 SAFETY
CAUTION: Force Testers are very safe to use providing the instructions presented in this manual
are followed precisely. We would like to draw your attention to both the Electrical Safety (Section
1.2) and Operational Precautions (Section 1.3). Please refer to both sections for details on safe
operation of this equipment before operating your force tester.
A transparent splinter shield is available as an option for the CS2-225 (P/N 01/3909) and CS2-1100 (P/N
01/3910) to enclose the test sample (see section 14). A shield should be fitted if there is any danger of
samples shattering during the test. The shield has an electronic interlock such that the test cannot be started
until the hinged shield is closed. While not mandatory for many applications and countries, CHATILLON
strongly recommends that users consider fitting this optional item.
The Force Tester is required to be secured to the workbench (see section 14).
CS2 Materials Testing
Machine with optional grips
and loadcell.

10 CS User Manual
1.2 ELECTRICAL SAFETY
1. The CS2 Force Tester has been designed to meet the requirements of BS EN 61010-1:2010 safety
requirements for electrical equipment for measurement, control and laboratory use.
2. The User Manual contains some information and warnings, which must be followed by the user to ensure
safe operation and to keep the machine in safe condition.
3. The machine has been designed for indoor use. It may occasionally be subjected to storage temperatures
between -17ºC and +35ºC (1.2ºF and 95ºF) without degradation of its safety.
4. Before switching on the machine make sure that it is set to the voltage of the mains electricity supply.
5. This machine complies with electrical safety grade Class 1, which means that it is “earthed apparatus” and
requires the mains plug to contain a protective earth terminal. The mains plug must only be inserted in a
socket outlet provided with a protective earth contact. The protective action must not be negated by the
use of an extension cord without a protective conductor.
6. Make sure that only fuses with the required rated current and of the specified type are used for
replacement. The use of makeshift fuses and the short-circuiting of fuse holders is prohibited.
7. There are no user serviceable parts within the machine.
8. The machine must be disconnected from all power sources before it is opened for any adjustments,
replacement, maintenance or repair.
9. Capacitors inside the machine may still be charged even if the machine has been disconnected from all
power sources.
10. Any adjustment, maintenance or repair of the opened machine when connected to the mains supply
voltage should be avoided as far as possible but if inevitable, must only be carried out by a skilled person
who is aware of the hazard involved.
11. Only use safety approved power cords that come with the CS series test machines.
1.3 OPERATIONAL PRECAUTIONS
CHATILLON testing machines are inherently safe if used properly. However, operators must be made
aware that: -
1 High physical forces are involved.
2 Samples may shatter during a test.
3 Electrical power supplies are involved.
4 The following must ALWAYS be brought to the attention of any operator before they are allowed to use the
machine. Hands, fingers and other parts of the body must at all times be kept well away from the moving
crosshead. Operators should be particularly careful when moving the crosshead to insert test samples, to
ensure that no part of the hand could be accidentally compressed as the crosshead and grips are jogged
into position.

CS User Manual 11
5 If there is any danger that liquids may be spilled during tests, operators must use a drip tray (which is
available from CHATILLON) to guard against the possibility of any spillage entering the machine and giving
rise to electrical or other hazards.
6 Take extra care when operating in compression mode where specimens may burst, shatter or fly out from
between the platens. Operators should STAND CLEAR during testing. Splinter shields are available in
various options to suit specific requirements.
7 All operators must receive adequate training in basic operation before being allowed to use the machine.
Additional copies of this manual are available from AMETEK Inc.
8 Operators must ensure that the Emergency Stop Button is never obstructed.
9 Operators must ensure that other personnel working in or near the area are made aware that testing is
taking place and that they should not approach the machine while it is in use.
10 Operators must ensure that the machine is regularly serviced and calibrated by CHATILLON, or one of
their accredited service dealers.
11 To maintain EMC compatibility, the machine should only be used as prescribed in this manual. Connecting
cables, plugs and sockets should be inspected regularly. Cables damaged or worn in any way should not
be used. Accessories and accessory connecting leads, if suspect, should be replaced only with a
CHATILLON approved replacement. Failure to observe this may cause your machine to infringe the EMC
legal requirements.
12 NEVER attempt any form of machine maintenance without disconnecting the mains electrical supply.
13 NEVER attempt to test any samples with a type of grip or other accessory, which is not designed for that
particular test. Never use grips or the machine for tests in excess of the stated load limits. A
comprehensive range of alternative grips, together with an applications advisory service, is available from
CHATILLON and their accredited dealers.
2.0 Installation
2.1 UNPACKING
The CS2 Force Tester on its own, without the packing and accessories weighs more than 50kg (110lb).
Therefore, safe-lifting practices should be employed and lifting equipment used as necessary.
The CS2 Force Tester is packed in a rugged shipping carton to minimize damage caused from shipping
mishandling.
NOTE: Please make a careful visual inspection of all the parts made to ensure that there is no
obvious transit damage.
NOTE: Please check that you have received all the parts that were ordered. If there are any parts
damaged, or any parts missing, please report this to your authorized CHATILLON representative.

12 CS User Manual
2.2 SETTING UP YOUR FORCE TESTER
The CS2 Force Tester is a heavy item and great care should be taken in choosing the location where it is to be
installed. Ensure the bench is capable of remaining firm and stable, withstanding the combined weight of the
machine and any accessories supplied. Please see the Specification page at the end of this manual for the
weight of the apparatus. The Force Tester column must be vertical, otherwise the results may be affected,
particularly for very low loads. The Force Tester may require securing to the bench (see section 14).
CAUTION: At no time should the CS2 Force Tester be lifted by placing hands under the frame feet.
The CS2 Force Tester must be positioned such that the front can be easily accessed, and that the emergency
stop button is not obstructed in any way. Please ensure utmost care is taken when lifting this instrument, use
safe working practices. Lifting equipment should be used as necessary.
The two recommended methods are described below:
1. Lifting with a pallet. A pallet may be fitted under the machine so it may be lifted to the desired position with
a forklift or a suitable lifting trolley.
2. Lifting by hand. The machine can be lifted manually, but at least 2 people should be employed to do this as
the machine weighs more than 50kg (110lb). Do not lift using plastic base cover. Lift using the aluminum
bottom.
The CS2 Force Tester may be shipped with the Loadcell cable plugged into the connector on the moving
crosshead. If the cable is plugged in as shown to the right remove the 15-pin connector and plug it into the 15
pin D-sub connector in the lower rear of the CS2 Force Tester as shown in section 2.8.

CS User Manual 13
2.3 VOLTAGE SELECTION AND FUSES
The CS2 Force Tester can be used with electricity supplies of either 230VAC ±10% or 115VAC ±10%. The supply frequency must
be 50Hz to 60Hz.
CAUTION: You must check to ensure the correct voltage of your mains power supply has been
selected on the mains input connector BEFORE you connect mains power to the machine or switch
the machine ON.
To check the selected mains voltage, view the red window on the voltage selector. If this is not set correctly,
use a small flat blade screwdriver to open the top of the voltage selector. The screwdriver should then be used
to move the selector from the 115V position to the 230V position as appropriate. You MUST also check that the
fuse rating is suitable for the supply voltage that you are using, and the correct fuse values are listed on the
serial number label and also in the table below. The two fuses (live and neutral) are ceramic high breaking
capacity type fuses (20mm x5mm) and are located inside the voltage selector assembly.
WARNING: Replace the fuses with the exact same type and rating as the ones supplied by factory.
Do not replace with higher or lower rated fuses.
Fuse Ratings and Part Numbers
Model
Fuse Rating
Part Number
Type
CS2-225 -
115VAC
3.15A
SPK/LS/0011/A
T3A15H250
V
CS2-225 -
230VAC
3.15A
SPK/LS/0011/A
T3A15H250
V
CS2-1100 -
115VAC
6.3A
SPK/LS/0011/B
T6A3H250
V
CS2-1100 -
230VAC
6.3A
SPK/LS/0011/B
T6A3H250
V

14 CS User Manual
2.4 CONTROL CONSOLE AND LOADCELL CABLES
NOTE: To maintain EMC compatibility, only connection leads supplied by CHATILLON should be
used to connect the control console and Loadcell.
2.5 MOUNTING THE LAPTOP CONSOLE
The Laptop console is fitted with a rear mounted ball joint adapter. The force tester is supplied with another
ball joint adapter fitted on the right-hand side of the vertical column. The Laptop console is attached to the
force tester using the supplied spring-loaded clamp.
Squeeze the "spring" end of the clamp and position the other end over the ball joint adapter on the rear of the
Laptop console. Ensure that the clamp is pointing towards the left-hand side of the Laptop console, and also
ensure that the hand screw mechanism is towards the top of the Laptop control console. Attach the opposite
end of the arm on the ball joint.
As shown below, with the Laptop folded, and the Touch Screen facing forward, position the Laptop Console
bottom first onto the clamp. Squeeze the spring-loaded tabs on top of the clamp and gently tilt backwards the
Laptop into rubber holding fingers and release.
Once fitted, position the Laptop console where it can be easily viewed and operated by the user. Once you
have positioned the Laptop console, tighten the hand screw so that the Laptop console is secured in the
intended position. Ensure that the control console does not move when pressing on the touch screen.
WARNING: Always support the Laptop console whenever adjusting the spring-loaded clamp. If the Laptop
console falls from the mounting location, serious injury or damage to the equipment can result.

CS User Manual 15
2.6 CONNECTING THE LAPTOP CONSOLE POWER CABLE
The Laptop console is powered using the supplied "plug top" power supply. Plug this into the mains outlet
on the rear of the machine then connect the circular power supply plug to the DC input socket on the lower
left-hand side of the Laptop console.
Ensure that the Laptop console power switch (below the DC input socket) is set to ON (I). Note that the Laptop
console is switched ON by using the Laptop button on the upper right side of the Laptop and Turned OFF using
the “Shut Down” menu button in the Windows menu.
2.7 CONNECTING THE LAPTOP CONSOLE USB CABLE
The Laptop console is connected to the force tester frame using the supplied USB A-B cable. Connect the
cable into the USB sockets on the left-hand side of the Laptop console and connect the other end into the USB
connector on the rear of the force tester frame.
2.8 CONNECTING THE LOADCELL EXTERNAL CABLE
The Loadcell external cable is connected to the 15-way connector on the rear of the machine.
2.9 ON-OFF SWITCH & SAFELINE SWITCH
The power input cable should be inserted into the mains input connector at the rear of the machine. Before
switching on the machine, you MUST check the correct voltage has been selected on the mains input
connector.
The main power switch is located above the mains input connector on the rear of the force tester base as
shown in section 2.3. The switch is a rocker type with positions O and l. Press I to supply power to the
machine and press O to turn power off.
NOTE: WHENPOWERING ON THE CS SERIES TEST MACHINE ENSURE THERE IS NOUSB FLASH DRIVE
PLUGGED INTO THE CONSOLE USB PORT. THE OPERATING SYSTEM MAY NOT BOOT UP PROPERLY
IF A USB FLASH DRIVE IS PLUGGED INTO THE CONSOLE USB PORT. ONCE THE CS CONSOLE IS
BOOTED UP A USB FLASH DRIVE CAN THEN BE INSERTED INTO THE USB PORT.

16 CS User Manual
The safeline button is mounted on the left-hand side of the frame and is initially illuminated to indicate that there
is no power to the crosshead motor circuit and the crosshead cannot move. The safeline circuit must be
activated before the force tester can be used. Pressing the safeline button will turn the light off to indicate that
the force tester is now ready for use. Use the main power switch to turn power off when the force tester is not
required .
2.10 EMERGENCY STOP SWITCH
If for any reason the machine needs to be stopped without delay, an emergency stop mushroom switch is
provided. Pressing the switch stops the CS2 Force Tester immediately. It can be released by turning a
quarter-a-turn clockwise which will turn on the safeline indicator. The safeline will then need to be reactivated
by pressing the safeline button. The machine will then go to the initialize/start-up sequence if the ON/OFF
switch is already ON.
2.11 LOADCELLS
Before the machine is powered up, or any test set-ups are entered, a Loadcell should be fitted.
Carefully unpack the Loadcell(s) supplied with your machine. Please make all operators aware that these are
precision load measuring devices and should be treated with great care. Please read SECTION 5.1 FITTING A
LOADCELL before proceeding further.
NOTE: Loadcells are precision measuring devices. Always handle Loadcells with extreme care to
prevent damage.
CAUTION: Please note that Loadcell overload is not covered by the warranty.

CS User Manual 17
3.0 Initial Configuration
3.1 GENERAL
The Laptop console uses Windows 10 Pro for the Operating System together with a dedicated force tester
program. Both items need to be configured before the system is fully operational and all features become
available.
3.2 INITIAL LOG-IN
Switch the Force Tester on and press the Laptop Power ON button located in the top right-hand
corner of the Tablet then wait for the CS2 "LOGIN" screen to appear.
Using the Laptop Touch Screen, touch the "LOGIN" button to display the "HOME" screen (Do not click on
Username or Password).
Press the red "X" Icon at the top of the screen (4th Icon from the left) to return to the "WINDOWS Desktop"
screen.
The Laptop Console is setup by default from the factory as a CS2 Administrator with No User Name or
Password login. Administrative tasks may be accomplished by logging into the CS2 as an Administrator User.
The Tablet Console Time/Date, Networks, Virus Protections need to be setup as an Administrator User.
The force tester is supplied with 2 users called "CS Software" and "CS Administrator". The "CS User" log-on is
set to automatically start the dedicated force tester program and bypass the "Windows" log-on screen.

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3.3 LANGUAGES
Languages can be changed in Windows through the Control Panel Screen under “Microsoft Office Language
Preferences.The Language can only be changed logged in as an Administrator.
3.4 COMPANY LOGO ON PRINTED REPORTS
The printed report (PDF or printout) contains a default logo on the top left-hand corner of the page and this can
be replaced by your actual company logo. The logo must be stored in "png" format noting that a logo in a
different format can be converted using Windows Paint or Photoshop etc. It is required to be logged in as cs-
admin (CS Software Administrator) to add a Company Logo.
The default logo has dimensions of 528 x 96 pixels and it is recommended that a similar size is used for the
actual company logo. Note that the maximum height of the replacement logo is constrained to 96 pixels and
the maximum width is constrained to 528 pixels.
The company logo file must be called "company_logo.png" (note the underscore) and this must be stored in
the "C:\Program Files (x86)\AMETEK, Inc\Chatillon CS Control Software\Assets" folder.
When viewing the control panel, click on the "Up" arrow on the Toolbar to display the "C:\" drive then move
around the drive to the "C:\Documents and Settings\MyUser\Assets" folder.
Copy your .png logo file to a USB memory stick then transfer this file to the folder, overwriting the original file
"company_logo.png".
3.5 NETWORK CONNECTION
The NETWORK CONNECTIONS can be setup through the Control Panel and Network menus. The CS Series
test machine Laptop has wireless and Bluetooth capabilities. The Laptop console can be connected onto an
Ethernet connection via a USB to Ethernet adaptor (not supplied with Tester).
Note: the IT department should configure this because various security settings and user profiles are
required to connect to a company network.
3.6 WINDOWS PASSWORD & LAPTOP STARTUP
The force tester is supplied with 2 users called "CS Software & CS Software Administrator" none of the logins
have passwords. The Laptop bootup default is set to CS Software. Allow the CS2 Software to start even if it
seems that nothing is happening as the software takes a couple of minutes to launch. ". When the CS2
software login window appears, click on the login button, no User or Password is required.

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4.0 Dedicated Program Configuration
4.1 CS2 LOG-IN AND THE HOME SCREEN
Press the "LOGIN" button to display the "HOME" screen (Leave the User Name and Password fields blank).
Press the "SETTINGS" Icon at the top of the screen (4rd Icon from the left) to display the "CONFIGURATION"
screen.
Press the "ABOUT" button on the left-hand side of the screen (if not already selected) to display system
information in the central area of the screen.
This central area shows the Current Date and Time, Force Tester Type, Force Tester Serial Number, Force
Tester Firmware Version, Frame Capacity, Loadcell Serial Number, Loadcell Capacity, Last Loadcell
Calibration Date and Console Software Version.
NOTE: The date and time is setup in the Windows Control panel while logged in as administrator. It is
recommended to contact your AMETEK representative if your Tester needs to be calibrated.

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4.2 USER SETTINGS
The Force Tester is shipped without a "Password" so that anyone can use the equipment and all features are
available. The “Load Cell Calibration” button does have a factory Password. The access to the menu is
restricted to calibration personnel. If you need access, please contact the Customer Care Dept. at AMETEK. If
no user restrictions or user identification are required, then no further action is necessary. The Force Tester
can be used, after it has been switched on, by pressing the "LOGIN" button to display the "HOME" screen. An
operator will be able to exit into Windows using the red “X” button unless a user name and password are
created.
If user restrictions and/or user identification are required, then one or more passwords must be created within
the dedicated program.
To create a password, press the "USER SETTINGS" button at the bottom of the screen to display the "USER
PASSWORD" screen.
The top line is shown blank and this MUST be changed after one or more passwords have been defined
otherwise the password security is not enabled.
Press the "ADD" button to create a new line in the table that contains "NewUser" for the User Name and
"NewUser" for the Password. Press on the "NewUser" entry in the User Name column to display an
alphanumeric keypad. The keypad may be split and moved around the screen as shown below.