Ametek PCD 8 b Series User manual

Manual
f o r O p e r a t i n g
PCD 8 b-series
PCD 8 b-3-690-1000-100
- 8 kV Burst, 3 * 690 V AC, 1.000 V DC, 100 A
PCD 8 b-3-690-1000-200
- 8 kV Burst, 3 * 690 V AC, 1.000 V DC, 200 A
Testing of EFT/Burst up to 8 kV. The coupling PCD 8 b-series
coupling/decoupling network is manual operated by the user
and used to couple burst pulses high current AC and DC lines.
Burst as per
–IEC 61000-4-4
Version:
1.01 / 30.11.2020
Replaces:
1.00 / 25.11.2020
Filename:
UserManual-PCD 8 b-series-E-V1.01.docx
Print date:
30.11.20

AMETEK CTS PCD 8 b-series
Operating Manual V 1.01 2 / 29
AMETEK CTS GmbH
Sternenhofstrasse 15
4153 Reinach BL1
Schweiz
Phone : [phone]
Fax : [phone]
URL : http://www.ametek-cts.com
Copyright © 2020 AMETEK CTS GmbH
All right reserved.
Specifications subject to change

AMETEK CTS PCD 8 b-series
Operating Manual V 1.01 3 / 29
Contents
1. General ...........................................................................................................................................................5
1.1. Purpose.................................................................................................................................................5
1.2. Warranty Terms.....................................................................................................................................5
1.3. Product return procedure......................................................................................................................6
1.4. Recycling and Disposal.........................................................................................................................6
1.4.1. RoHS directive 2011/65/EU (RoHS 2)..................................................................................................6
1.4.2. WEEE directive 2012/19/EU.................................................................................................................6
1.4.3. Dismantling information.........................................................................................................................6
1.4.4. Parts which can be recycled .................................................................................................................6
1.4.5. Parts which cannot be recycled ............................................................................................................6
2. Safety information.........................................................................................................................................7
2.1. Intended use..........................................................................................................................................7
2.2. Responsibility of the operator................................................................................................................7
2.3. General hazard......................................................................................................................................7
2.4. Qualification of personnel......................................................................................................................8
2.5. Safety label on the device.....................................................................................................................8
2.6. Prohibition of unauthorized conversions and modifications..................................................................8
3. Installation put in service .............................................................................................................................9
3.1. Safety instructions for installation and initial installation.......................................................................9
3.1.1. Qualifications of the staff.......................................................................................................................9
3.1.2. Installation.............................................................................................................................................9
3.2. Installation of the PCD 8 b coupling network ......................................................................................10
3.2.1. Unpacking ...........................................................................................................................................10
3.2.2. Grounding............................................................................................................................................11
3.2.3. Power connection, 1-phase AC...........................................................................................................11
3.2.4. Power connection, 3-phase AC...........................................................................................................12
3.2.5. Power connection, DC ........................................................................................................................12
3.2.6. EUT power supply...............................................................................................................................12
3.2.7. Setup...................................................................................................................................................13
3.3. Firmware settings................................................................................................................................14
3.3.1. Activate of the PCD 8 b in compact NX ..............................................................................................14
3.3.2. Selecting the PCD 8 b in test-mode (compact NX).............................................................................15
3.3.3. Activate of the PCD 8 b in NSG 3000A...............................................................................................16
3.3.4. Selecting the PCD 8 b in test-mode (NSG 3000A).............................................................................17
4. List of coupling networks...........................................................................................................................18
5. PCD 8 b-3-690-1000-100/200.......................................................................................................................19
5.1. General................................................................................................................................................19
5.2. Front view PCD 8 b-3-690-1000-100..................................................................................................20
5.3. Front view PCD 8 b-3-690-1000-200..................................................................................................21
5.4. Technical data PCD 8 b-3-690-1000-100/200....................................................................................22
5.5. Block diagram PCD 8 b-3-690-1000-100/200.....................................................................................23
6. Maintenance and calibration......................................................................................................................24
6.1. General................................................................................................................................................24
6.2. Calibration and Verification.................................................................................................................24
6.2.1. Factory calibration...............................................................................................................................24
6.2.2. Guideline to determine the calibration period of AMETEK CTS instrumentation ...............................24
6.2.3. Calibration of Accessories made by passive components only:.........................................................24
6.2.4. Periodically In-house verification.........................................................................................................24
7. Delivery Groups...........................................................................................................................................25
7.1. Basic equipment..................................................................................................................................25
7.2. Accessories and options .....................................................................................................................25
8. Appendix ......................................................................................................................................................26
8.1. Declaration of CE-Conformity .............................................................................................................26
8.1.1. Declaration of CE-Conformity coupling Network coupling PCD 8 b-3-690-1000-100..........................26

AMETEK CTS PCD 8 b-series
Operating Manual V 1.01 4 / 29
8.1.2. Declaration of CE-Conformity coupling Network coupling PCD 8 b-3-690-1000-200..........................27

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Operating Manual V 1.01 5 / 29
1.
General
The following manual is based on the following product family:
- coupling NX family
1.1.
Purpose
The PCD 8 b-series are coupling networks for coupling Burst transient impulses to high voltage & current supply
lines. Its couples conducted electromagnetic interference effects for immunity testing to a test equipment
according international, national, and manufacturers’standards.
The system is designed for full compliance conducted electromagnetic compatibility (EMC) test requirements.
The application range is for testing of industrial, light industrial, household, or commercial equipment, including
many product family and product standards as per following basic standard
- IEC 61000-4-4
EFT / Burst
1.2.
Warranty Terms
AMETEK CTS provides this written warranty covering the product stated above, and if the buyer discovers and
notifies AMETEK CTS in writing of any defect in material or workmanship within the applicable warranty period
stated above, then AMETEK CTS may, at its option: repair or replace the product; or issue a credit note for the
defective product; or provide the buyer with replacement parts for the product.
The buyer will, at its expense, return the defective product or parts thereof to AMETEK CTS in accordance with
the return procedure specified below. AMETEK CTS will, at its expense, deliver the repaired or replaced product
or parts to the buyer. Any warranty of AMETEK CTS will not apply if the buyer is in default under the purchase
order agreement or where the product or any part thereof:
•is damaged by misuse, accident, negligence or failure to maintain the same as specified or required by
AMETEK CTS;
•is damaged by modifications, alterations or attachments thereto which are not authorized by AMETEK
CTS;
•is installed or operated contrary to the instructions of AMETEK CTS;
•is opened, modified, or disassembled in any way without AMETEK CTS’s consent; or
•is used in combination with items, articles or materials not authorized by AMETEK CTS.
The Buyer may not assert any claim that the products are not in conformity with any warranty until the buyer has
made all payments to AMETEK CTS provided for in the purchase order agreement.

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Operating Manual V 1.01 6 / 29
1.3.
Product return procedure
1. Request a Return Material Authorization (RMA) number from the local AMETEK CTS representative
2. When requesting an RMA, have the following information ready:
- Model number
- Serial number
- Description of the problem
NOTE: Unauthorized returns will not be accepted and will be returned at the shipper’s expense.
NOTE: A returned product found upon inspection by AMETEK CTS, to be in specification is subject to an
evaluation fee and applicable freight charges.
1.4.
Recycling and Disposal
1.4.1.
RoHS directive 2011/65/EU (RoHS 2)
RoHS directive 2011/65/EU (RoHS 2)
The AMETEK CTS PCD 8 b-series complies with the directive 2011/65/EU (RoHS - Restriction of certain
Hazardous Substances).
From December 2005, all AMETEK CTS products either hand soldered or by machine are produced using lead-
free solder.
1.4.2.
WEEE directive 2012/19/EU
The AMETEK CTS PCD 8 b-series couplers are dedicated under category 9 in the directive 2012/19/EU (WEEE).
The product should be recycled through a professional organization with appropriate experience for the disposal
and recycling of electronic products. AMETEK CTS is also available to help with questions relating to the
recycling of this equipment.
1.4.3.
Dismantling information
Always remove power cord first. There is no special danger involved in dismantling the PCD 8 b-series.
1.4.4.
Parts which can be recycled
The PCD series couplers contains parts made from steel, aluminum, PVC, two-component sealing compound.
The impulse capacitors are filled with non-poisonous mineral oil. The various parts can be separated and
recycled.
1.4.5.
Parts which cannot be recycled
All parts in the PCD 8 b-series can be recycled.

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Operating Manual V 1.01 7 / 29
2.
Safety information
Attention
Before using this equipment, read the operating manual and the
separate delivered safety manual carefully
2.1.
Intended use
The test system compact NX / NSG 30x0A with this PCD 8 b-series is designed primarily for conducted transient
interference tests as specified in the European generic standards IEC/EN 61000-6-1 to cover equipment for
household, office and light industrial use, and IEC/EN 61000-6-2 for applications in industrial environments. The
test system generates the test in accordance with IEC/EN 61000-4-4.
The EMC Directive 2014/30/EU (for the assignment of the CE mark) refers to these standards and to this type of
equipment.
2.2.
Responsibility of the operator
These operating instructions form an essential part of the equipment and must always be available to the
operator. The user must obey all safety instructions and warnings.
WARNING
The purpose of this instrument is the generation of defined interferences signals for EMI
immunity testing. Depending on the arrangement of the test rig, the configuration, the
cabling, and the properties of the EUT itself, a significant amount of electromagnetic
radiation may result that could also affect other equipment and systems.
The equipment is designed to operate in industrial environment. For operating in other or
sensitive environment, such as light industry, airport area…, the user may use a shielded
room for operate.
The user himself or herself is ultimately responsible for the correct and controlled operation
of the rig. In case of doubt, the tests should be carried out in a Faraday cage.
2.3.
General hazard
Before applying power to the system, verify that your product is configured properly for your application.
WARNING
The test system compact NX / NSG 30x0A, the PCD 8 b and its accessories operate at high
voltages.
Hazardous voltages may be present when covers are removed. Qualified personnel must
use extreme caution when servicing this equipment.
Circuit boards, test points, and output voltages also may be floating above (below) chassis
ground.
Always ensure that facility input power is de-energized prior to connecting or disconnecting
any cable.
Only qualified personnel who deal with attendant hazards in impulse generators, can perform installation and
servicing.
Ensure that the power line ground is connected properly to the Power Rack input connector or chassis. Similarly,
other power ground lines including those to application and maintenance equipment must be grounded properly
for both personnel and equipment safety.
The user must ensure that the output power lines are labeled properly as to the safety hazards and that any
inadvertent contact with hazardous voltages is eliminated.

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Operating Manual V 1.01 8 / 29
Guard against risks of electrical shock during open cover checks by not touching any portion of the electrical
circuits. Even when power is off, capacitors may retain an electrical charge. Use safety glasses during open
cover checks to avoid personal injury by any sudden component failure.
Neither AMETEK CTS nor any of the subsidiary sales organizations can accept any responsibility for personnel,
material or inconsequential injury, loss or damage that results from improper use of the equipment and
accessories.
WARNING Personnel fitted with a heart pacemaker must neither operate
the instrument nor approach the test setup while a test is being
executed.
Only approved accessories, connectors, adapters, etc. are to be used to ensure safe operation.
2.4.
Qualification of personnel
The PCD 8 b-series must be operated only by authorized and trained specialists.
2.5.
Safety label on the device
Please take note of the following explanations of the symbols used to achieve the optimum benefit from this
manual and to ensure safety during operation of the equipment.
This symbol warns of a potential risk of shock hazard. The symbol on an instrument
shows that that it can source up to 1500 volt or more, including the combined effect of
normal and common mode voltages. Use standard safety precautions to avoid
personal contact with these voltages.
This symbol indicates where a caution is required. Refer to the operating instructions
located in the manual to protect against personal injury or damage the equipment
CAUTION
The CAUTION symbol indicates a potential hazard. It calls attention to a procedure,
practice, or condition which, if not followed, could possibly cause damage to
equipment. Such damage may invalidate the warranty. If a CAUTION is indicated, do
not proceed until its conditions are fully understood and met.
WARNING
The WARNING symbol indicates a potential hazard. It calls attention to a procedure,
practice, or condition which, if not followed, could possibly cause bodily injured or
death. If a WARNING is indicated, do not proceed until its conditions are fully
understood and met.
2.6.
Prohibition of unauthorized conversions and modifications
The user is not entitled to the device to perform its own modifications and adaptations. Modifying parts on the
generator by unauthorized persons will void the warranty of the device and the correct functioning cannot be
guaranteed.

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Operating Manual V 1.01 9 / 29
3.
Installation put in service
This chapter includes a checklist with steps that should be taken before the PCD 8 b-series is switched on and
put into operation.
3.1.
Safety instructions for installation and initial installation
National regulations in installation and operation of electrical equipment must be respected.
WARNING The PCD 8 b-series test system is not suitable for use in an explosive atmosphere.
WARNING Connect the EUT only after the initial system setup has finished.
3.1.1.
Qualifications of the staff
Basic knowledge of electrical engineering and electromagnetic compatibility is required to service the unit. The
national regulations for installation of electrical equipment as well as the safety at work of electrical equipment
must be known to the user.
3.1.2.
Installation
The PCD 8 b-series system conforms to protection class 1. Local installation regulations must be respected to
ensure the safe flow of leakage currents.
WARNING Operation without a ground connection is forbidden!
Two independent ground connections are necessary - one for the test system and one for the EUT. These must
be connected back to the local permanent installation or to a fixed, permanent ground conductor.
Operate the equipment only in dry surroundings. Any condensation that occurs must be allowed to evaporate
before putting the equipment into operation. Do not exceed the permissible ambient temperature or humidity
levels. Use only officially approved connectors and accessory items.
Ensure that a reliable return path for the interference current is provided between the EUT and the generator.
The ground reference plane and the ground connections to the instruments, as described in the relevant test
standards, serve this purpose well.
The test system may only be opened by a qualified specialist upon specific instruction given by the manufacturer.
The equipment works, on principle, with two independent power supplies, one for the generator and one for the
EUT. The PCD 8 b-series must be disconnected from both sources before any modifications to the test setup are
undertaken. Besides the mains connections themselves, certain components also operate at high voltages, and
are not provided with any form of extra protection against accidental contact.
The system complies with the safety requirements of IEC/EN 61010-1 (Safety requirements for electrical
equipment for measurement, control, and laboratory use).
It is the user’s responsibility to ensure that the test rig does not emit excessive electromagnetic interference (EMI)
that might affect other equipment. The test system itself does not produce any excessive radiation; however, the
injection of interference pulses into the EUT can result in the device and/or its associated cables radiating EMI.
To avoid radiating unwanted interference the standards organizations recommend that the test setup be in a
Faraday cage.
Since the purpose of the test system is to produce interference signals for interference immunity testing, the
requirements in the IEC/EN 61000 series concerning limiting the radiated EMI can only be complied with by
operating the test system inside a Faraday cage.

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Operating Manual V 1.01 10 / 29
3.2.
Installation of the PCD 8 b coupling network
3.2.1.
Unpacking
Check the packaging for signs of damage in transit. Any damage should be reported immediately to the
transportation company and the local representative. Lift the PCD 8 b out of its packaging.
NOTE Do not dispose of packaging materials. All packaging should be retained if the instrument or any of its
accessories should need to be returned to an AMETEK CTS service center for repair or calibration.
Using the following list, check that all the items ordered have been delivered (see also chapter 7.1):
PCD 8 b-3-690-1000-100
1. PCD 8 b-3-690-1000-100
2. Safety manual (only one per delivery)
3. User manual (pdf on the delivered memory stick)
4. 1 BCC 1000 SHV, coaxial connection cable, 1.0 m, both sides SHV connector
5. 1 IAK 6, Isolated Allen key for screw terminal, 6 mm
6. Optional items, as ordered
PCD 8 b-3-690-1000-200
1. PCD 8 b-3-690-1000-200
2. Safety manual (only one per delivery)
3. User manual (pdf on the delivered memory stick)
4. 1 BCC 1000 SHV, coaxial connection cable, 1.0 m, both sides SHV connector
5. 1 IAK 6, Isolated Allen key for screw terminal, 6 mm
6. Optional items, as ordered
Check the equipment for signs of transport damage. Any damage should be reported to the Transportation
Company and local representative immediately.

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Operating Manual V 1.01 11 / 29
3.2.2.
Grounding
The instruments conform to the safety requirements, but with an increased leakage current given by the
decoupling filter. Operate the equipment only in dry and clean surroundings. Any condensation that occurs must
be allowed to evaporate before putting the equipment into operation. Do not exceed the permissible ambient
temperature or humidity given in the IEC specification.
NOTE Operation without a protective earth connection is forbidden!
NOTE Only handle the test rig or the device being tested when the EUT power supply is switched off and the
generators test sequence has been halted or aborted.
It is recommended to connect the PCD 8 b through a properly rated power switch device, which should be
located close to the test setup. To ensure an easy and quick access to the EUT power, the switch should be
clearly and visibly labelled as a device for «EUT power on/off» switching. The inhouse power distribution needs
to be equipped with a proper circuit breaker and an emergency off button as per IEC 61010-1.
Leakage current
Local installation regulations must be respected to ensure the safe flow of leakage currents. Use only nationally
approved connectors and accessory items.
Ensure that a reliable return path for the interference current is provided between the EUT and the coupling
network. The reference ground plane and the earth connections to the instruments as described in the relevant
test standards serve this purpose well.
EUT Supply protection
Dimensioning of EUT supply and rating of fuse protection (AC or DC), must conform with National prescriptions
and EUT requirements. An inappropriate arrangement, mounting, cabling and/or handling of the device under test
or the protective elements can make the protective features that are incorporated in the concept of the device
worthless.
3.2.3.
Power connection, 1-phase AC
Figure 3.1: Connection with 1-phase AC main supply

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Operating Manual V 1.01 12 / 29
3.2.4.
Power connection, 3-phase AC
Figure 3.2: Connection with 3-phase AC main supply
3.2.5.
Power connection, DC
Figure 3.3: Connection with DC supply
3.2.6.
EUT power supply
The power is fed in via a 5-core cable usually brought out as:
*Note: For 1-phase or DC application it is possible to use the input channels in
parallel, thus it is possible to increase the max. EUT current.
NOTE Care must be taken for 1-phase or DC application to prevent the risk of electrical shock
through unused channels (screwed connectors). It is recommended to screw the safety
banana plug adapters (PCA BPSET) on the unused connectors.

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Operating Manual V 1.01 13 / 29
The earth connection lug on the power supply input serves to ensure a good connection to the protective earth on the
coupling network. Every test rig must be planned carefully. All the instrumentation should be readily accessible and
rigidly positioned.
Figure 3.4: Use of IAK 6
NOTE The screwed terminals are made for a maximum strengthen torque of 8 Nm.
NOTE The whole test setup should be supplied from the same mains connection to prevent an
uncontrolled flow of pulse current in other parts of the system. Installation in a Faraday cage
ensures that non-associated items and equipment are not disrupted by pulses radiated from
the cabling or the device under test. Connections to the EUT must be of low impedance and
be made with high contact pressure otherwise welding or arcing might occur at the contact
points.
3.2.7.
Setup
Please refer to IEC 61000-4-4 and respective product standards for the various test setups.
Figure 3.5: Example of setup PCD 8 b
It is assumed that the coupling network has been set up in accordance with the preceding notes and that the
device to be tested has been connected taking the relevant safety measures into account.
NOTE Only handle the test rig or the device being tested when the EUT power supply is switched
off and the generators test sequence has been halted or aborted.

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Operating Manual V 1.01 14 / 29
3.3.
Firmware settings
3.3.1.
Activate of the PCD 8 b in compact NX
Select from Main Menu, then press SETUP:
Select EXTERNAL COUPLERS in the EQUIPMENTS section.
If the PCD 8 b is not yet in the list, it can be added by pressing
+ ADD.
Open the selection menu and select PCD.

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Then select your PCD from the list. If you are using both the 100
and 200 A version, please ensure that both PCDs are selected
(one after the other).
3.3.2.
Selecting the PCD 8 b in test-mode (compact NX)
To be able to select the PCD 8 b for coupling, it must first be activated as an external coupler as shown in
chapter 3.3.1. The PCD 8 b can then be selected as a coupling network in the various test menus.
Example Quickstart: In the lower left corner of the test window
you can see which coupling network is currently selected (1).
Open the coupling setting menu (2).
Change the coupling mode from Internal to the PCD 8 b (3) to be
used and press OK (4).
In the lower left corner of the test window you can see now the
selected PCD 8 b.
Example PCD 8 b-3-690-1000-100

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3.3.3.
Activate of the PCD 8 b in NSG 3000A
Select from Main Menu, then press SETUP:
Select EXTERNAL COUPLERS in the EQUIPMENTS section.
If the PCD 8 b is not yet in the list, it can be added by pressing
+ ADD.

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Operating Manual V 1.01 17 / 29
Open the selection menu and select CDN.
Then select your PCD from the list. If you are using both the 100
and 200 A version, please ensure that both PCDs are selected
(one after the other).
3.3.4.
Selecting the PCD 8 b in test-mode (NSG 3000A)
To be able to select the PCD 8 b for coupling, it must first be activated as an external coupler as shown in
chapter 3.3.3. The PCD 8 b can then be selected as a coupling network in the various test menus.
Burst Quickstart: In the lower left corner of the test window you
can see which coupling network is currently selected (1). Open
the coupling setting menu (2).
Change the coupling mode from Internal to the PCD 8 b (3) to be
used and press OK (4).
In the lower left corner of the test window you can see now the
selected PCD 8 b.
Example PCD 8 b-3-690-1000-100

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4.
List of coupling networks
Coupling network for Burst impulses:
Device
Impulse voltage
Phases
EUT Voltage [V]
EUT Current [A]
PCD 8 b-3-690-1000-100
8 kV
+, -, PE
690 AC, 1000 DC
100
PCD 8 b-3-690-1000-200
8 kV
+, -, PE
690 AC, 1000 DC
200
It is forbidden to disconnect the plug in DC operation under voltage.
Risk of a stationary spark!

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5.
PCD 8 b-3-690-1000-100/200
5.1.
General
The manual coupling decoupling networks PCD 8 b-3-690-1000-100 and PCD 8 b-3-690-1000-200 are designed
for EFT / Burst testing to high voltage and current AC/DC supply lines up to 3 * 690 V AC, 1000 V DC and 100 /
200 A.
Function
The device couples the Burst impulses in common
mode to all supply lines simultaneously, adapted to
figure 4 in Standard IEC 61000-4-4 (2012).
The CDN can be used with any EFT/Burst
generator model from compact NX and NSG
30x0A-series.
Figure 5.1: Block diagram
5.1.1. Setup for PCD 8 b-3-690-1000-100/200
Both the generator and the PCD 8 b must be placed on the ground reference plane, both units must be connected
to protective earth. Connect the PCD 8 b to the 50 Ohm output on the burst generator using the SHV cable (BCC
1000) supplied.
According to IEC 61000-4-4, the EUT must be placed on a 10 cm insulation support, this applies to both table top
equipment and floor standing equipment. The distance between PCD 8 b and EUT is specified with 1 m for floor
standing equipment and 0,5 m for table top equipment.
When it is not physically possible to apply the distances mentioned above, other distances can be used and shall
be recorded in the test report.
The PCD 8 b-3-690-1000-100/200 must be grounded!

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5.2.
Front view PCD 8 b-3-690-1000-100
Figure 5.2: Front view coupling PCD 8 b-3-690-1000-100
1Power supply input
2EFT / Burst input from Generator
3Power supply output to EUT
4Block diagram
1 Power supply input
Input screw terminal L1(DC+), L2, L3, N(DC-), and PE. Max. voltage 3 * 690 V AC, 1000 V DC, 100 A.
2 Phenomenon
Coaxial SHV Input plug for the EFT / Burst impulse from the burst impulse generator, max 8 kV.
3 Power supply output to EUT
Output screw terminal EUT L1(DC+), L2, L3, N(DC-), and PE. For verification the Adapter PVF AD 4 is required.
4 Block diagram
Block diagram Output PCD 8 b-3-690-1000-100.