Ametek TAYLOR HOBSON Surtronic S-100 Series User manual

Surtronic®
S-100 Series
User Guide
English
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English
Surtronic®S-100 Series
User Guide
This is Taylor Hobson’s User Guide for the Surtronic®
S-100 Series.
All the specifications in this document are correct at
time of production and are subject to change. Please
contact Taylor Hobson for further information.
K505-366

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Contents
Surtronic®S-100 series overview............................................4
Instrument overview.................................................................. 6
TalyProle .....................................................................................8
Surtronic accessories...............................................................14
Pick-ups .......................................................................................19
System & safety information...................................................22
General system information.....................................................................22
CE marking.........................................................................................................24
Declaration of conformity .........................................................................25
Environmental legislation............................................................................26
Surtronic®S-100 series dimensions......................................27
Quick start guide ......................................................................28
Using the instrument................................................................30
Basic operation.................................................................................................32
Filter........................................................................................................................37
Evaluation length .............................................................................................38
Parameters..........................................................................................................38
Range .....................................................................................................................42
Units .......................................................................................................................43
Calibration...........................................................................................................43
Storage..................................................................................................................47
Print settings ......................................................................................................51
Advanced.............................................................................................................52
Language..................................................................................................................52
Auto print...............................................................................................................52
Power saving..........................................................................................................53
Stylus return .......................................................................................................... 55
Test mode...............................................................................................................55
Set zero....................................................................................................................56
Licence # ................................................................................................................56
Device lock ............................................................................................................57

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Surtronic®S -100 series overview
This new edition of the long-standing Surtronic range brings a large
display with the simplest of menu structures and the most up-to-date
parameters. Its mechanical rigidity and styli have a firm reputation for
reliable and repeatable surface finish measurements across a wide
range of applications.
The Surtronic®S-Series is battery powered and offers total portability
with a built-in memory capacity (holds up to 100 readings).The
instrument can be used either freestanding (on horizontal, vertical or
even inverted surfaces) or bench mounted with fixturing for batch
measurement and laboratory applications.
Any surface, any height
The inclusion of a 50 mm stylus lift with right-angle attachment and
more than 70 mm stylus reach means that even the most challenging
surfaces can be measured without the need for expensive riser blocks,
stands or fixtures.The anti-slip V-feet also mean the system can be
used on flat or curved surfaces.The stylus can even measure upside
down!
UKAS calibration and testing
Taylor Hobson provides full certification for artefacts and instruments
in our purpose built ISO graded clean room UKAS facility. Our
UKAS laboratory is able to measure all of the parameters associated
with surface texture, including French, German, USA and Japanese
derivatives.

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Standards and traceability
The reference standard supplied can be used both to calibrate the
instrument and check for stylus wear to ensure the most accurate
results are always being achieved.
USB connectivity
Through its industry standard Type A USB port and mini USB port
the S-100 series instruments provide extensive connectivity options
to many standard devices.
USB type A
The Type A USB port can be used to attach a portable printer (ESC/
POS compatible), see ‘Accessories’ page or a standard USB storage
device for recording results, raw data or screen images.
USB mini
The mini USB port can be used for charging (with any standard USB
charger) and / or connection to a PC to provide further analysis and
reporting functionality.
Measurement Best capability
Roughness standards (Ra) ±(2% + 0.004 µm)
Workpiece or component
surface texture (Ra) ±3% of measured value per trace

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Instrument overview
Simple set up
Shortcuts provided
for all the key settings
to give instant access
with just a single touch
Prole graph
Detailed graph shows
measured area to help
identify problem areas
Measure
Tactile measurement
button, great when device
is being used overhead or
inside pipes
Anti-slip feet
Perfect for mounting on
flat or curved surfaces. V
design aligns measurement
with cylinder axis
Rubberised moulding
Added protection and better
grip in the hand invaluable in
shop floor environments
Orientation
Rotate the display to any of
of 4 orientations – perfect
for awkward measurements
USB 2.0 type A
attach a portable printer
or USB storage device
USB 2.0 mini
for charging (with
any standard USB
charger) and / or
connection to a PC
for data transfer
Lift/lower
Supplied as standard
providing 50 mm
height adjustment, right
angle measurement
and 70 mm reach into
bores
Comfort grip
Sits comfortably in the
hand when reviewing
results or changing settings

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Fast and reliable
Simply press the measurement button and in a few seconds a full set of
traceable measurement results including a detailed profile graph will be
displayed or printed automatically, printer optional.
Built to last, by design
Impact resistant rubberised mouldings surround a recessed, Mylar
protected high durability touch screen and a solid stainless steel
drive mechanism with anti-wear gears and bearings. System power is
provided by a 3000 mAh heavy duty Li-Poly battery that can provide
up to 2000 measurements from a single charge.
InstantOn
By utilising InstantOn technology these instruments are ready to
measure in less than 1 second from standby and fully charged can
remain in standby for more than 5000 hours!
In situ measurements
Monitor wear and roughness changes in situ during product’s life. Eg.
Monitoring changes in turbine blade roughness as an early warning
sign for defects and efficiency losses.
User-friendly, not user-hostile!
The Surtronic S-100 series systems are as easy to use as any SatNav
(GPS) or SmartPhone with a 4.3” daylight readable industrial touch
screen display. Results are displayed with up to 7 parameters per
page as well as measurement settings and system information.

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TalyProle
Advanced surface nish analysis
TalyProfile is a dedicated PC based software package designed for use
with Surtronic®S-100 series instruments.Three versions are available.
TalyProfile “Lite” has all functions typically used for a shopfloor
inspection,TalyProfile “Silver“ has enhanced features for R&W
parameters, a statistics module and full report printing and TalyProfile
“Gold“ has complete laboratory analysis functions:
Lite Silver Gold
Surtronic S-series acquisition ✓ ✓ ✓
Desktop publishing templates ✓ ✓ ✓
Multi-language support ✓ ✓ ✓
EN, FR, DE, ES, IT, PL, CN, KR ✓ ✓ ✓
Levelling ✓ ✓ ✓
Symmetries ✓ ✓ ✓
Zoom ✓ ✓ ✓
ISO 4287 ✓ ✓ ✓
Material Ratio Curve ✓ ✓ ✓
Area of a hole / peak ✓ ✓ ✓
Profile parameters & curves ✓ ✓ ✓
Roughness & waviness curves ✓ ✓ ✓
Distance measurement ✓ ✓ ✓
Save / Load documents ✓ ✓ ✓
Save / Load profile data ✓ ✓

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Lite Silver Gold
Multiple file format reports ✓ ✓
Report printing ✓ ✓
Form Talysurf data import ✓ ✓
Tolerance limits (pass/fail) ✓ ✓
Data file explorer ✓ ✓
ISO 13565 Automotive ✓ ✓
Interactive MR curve ✓ ✓
Step height measurement ✓
Form removal ✓
Filtering by FFT ✓
Thresholding ✓
Frequency spectrum ✓
Power spectrum density ✓
Retouch profile point ✓
Rk parameters ✓
Rk Parameters curves ✓
ISO 12085 R&W motifs ✓

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Advanced time-saving analysis templates
A ‘template’ can be created whereby a sequence of analysis functions
can be saved and applied to future measurements, turning detailed
reporting tasks into routine documents.
Desktop publishing facility
TalyProfile offers a comprehensive desk top publishing function
which allows clear presentation of measurements, results and profiles.
Graphs, profiles and results can be arranged from within the TalyProfile
software or copied into other wordprocessing documents giving
complete flexibility in reporting.
Full compatibility
Surface finish results from otherTaylor Hobson surface roughness
instruments can be imported to TalyProfile software, allowing a
uniform report style to be used throughout your workshop or
laboratory.

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Outstanding graphics
The software is visually advanced and provides clear on screen profile
images.TalyProfile allows the user to take a basic measurement and
create a full measurement report using the software’s detailed analysis
options and desktop publishing function.
In depth analysis
Profiles can be levelled and zoomed to remove unwanted features or
defects from the analysis. Distance measurement between features
of a profile are easily achieved and the information can be displayed
graphically and numerically. Step height and the area of a valley or
peak can also be calculated.

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TalyProle parameters
ISO 4287 Lite Silver Gold
Rz, Rp, Rv, Rz, Rc, Rt, Ra, Rq, Rsk, Rku,
RSm, Rdq, Rmr, Rdc, RPc ü ü ü
Pp, Pv, Pz, Pc, Pt, Pa, Pq, Psk, Pku, PSm,
Pdq, Pmr, Pdc, PPc ü ü ü
Wp,Wv,Wz,Wc,Wt,Wa,Wq,Wsk,
Wku,WSm,Wdq,Wmr,Wdc,WPc ü ü
ISO 13565 Lite Silver Gold
Rk, Rpk, Rvk, Mr1, Mr2 ü
Ppq, Pvq, Pmq ü
Rpq, Rvq, Rmq ü
ISO 12085 Lite Silver Gold
R, AR, Rx, Pt, Kr, Nr, SR, SAR ü
W, AW,Wx,Wte, Kw, Nw, SW, SAW ü
Trc, HTrc, Rke, Rpke, Rvke ü
ASME B46.1 Lite Silver Gold
Rt, Rp, Rv, Rz, Rpm, Rmax, Ra, Rq, Rsk,
Rku, tp, Htp, Pc, Rda, Rdq, RSm,Wt ü

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Other 2D parameters Lite Silver Gold
PLq, Pda, PLa, PLo, PzJIS, P3z, Pmax,
Ptm, Py, PH, PHSC, PD, PS, Pvo, Prms,
PTp, PHTp, Pfd, Ppm
ü
RLq, Rda, RLa, RLo, RzJIS, R3z, Rmax,
Rtm, Ry, RH, RHSC, RD, RS, Rvo, Rrms,
RTp, RHTp, Rfd, Rpm
ü
WLq,Wda,WLa,WLo,WzJIS,W3z,
Wmax,Wtm,Wy,WH,WHSC,WD,
WS,Wvo,Wrms,WTp,WHTp,Wfd,
Wpm
ü
Applicative parameters Lite Silver Gold
PG, AF, CH ü
Addon Lite Silver Gold
MaxHeight, AverageHeight,
MinHeight, MaxArea, AverageArea,
MinArea
ü

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Surtronic®accessories
Column and stand - Code SA-80
• Granite base (400 x 250 mm) with manually operated column
providing adjustment height of 260 mm.
USB thermal printer - Code PR-60
• Compact & highspeed 60 mm (24 in) / second. Includes USB lead
and International Power Supply Outputs settings, results, and high
resolution graph.
Thermal paper - Code PR-61
• 79 mm width, type. A single unit of paper is 20 x 12.5 metre rolls.

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Support stand - Code SA-85
• With 4 degrees of freedom. Max measuring height of 430 mm
and a range of 115 mm at a horizontal reach of 305–420 mm.
Portable base - Code SA-40
• This provides a support when used on machine tool applications.
Datum support stand - Code SA-90
• Provides an independent straight datum requires pick-up to be
fitted with the detachable skid,

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Detachable skid - Code SA-91
• For use with Datum Support Stand, clamped to the pick up body,
this accessory is required for use with the Datum Support Stand.
Precision vice - Code SA-31
• High quality precision vice ideal for holding small components. Jaw
width 63 mm, jaw depth 32 mm, jaw opening 85 mm.
Hard transport case - Code SA-55
• Air and water tight case that provides the Surtronic S-Series with
extra protection for safe storage and/or transportation.

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Pick-up lift - Code SA-20
• For controlled lifting and lowering of the pickup to aid
measurement setup.
S-Series mains adaptor - Code SC-10
• International USB charger 5V 1A 110-240VAC 50/60Hz.
Recharges S116 / S128 in 4 hours.
Calibration standard - Code SC-20
• Ra 6.0µm (236 µin)

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Deep bore extension rods
• Provides extension to pick-up for measurements in deep holes
• (100 mm extension) reach 160mm - Code SA-25
• (200 mm extension) reach 260mm - Code SA-28
Dot Matrix printer - Code PR-40
• Robust, high speed, high performance, easy-to-use printer with
USB connection.
Dot Matrix paper - Code PR-41
• 76 mm width. A single unit of paper is 10 x 46 metre rolls.

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Pick-ups
Taylor Hobson has developed an extensive range of pick-ups to suit
the varied measurement needs of our customers. In addition to the
pick-ups shown below our applications department regularly design
and manufacture pick-ups for specific requirements.
Standard pick-up
For general surface roughness measurement.
• Code PK-02 (5 µm tip radius)
• Code PK-03 (10 µm tip radius)
Small bore pick-up - Code PK-01
• For general use in small bores, grooves and on narrow surfaces. Ø
3.00 mm bore minimum.
Narrow gauge stylus - Code PK-07
• For measuring in ‘O’ rings and narrow grooves up to a depth of 5.5
mm (0.22 in).
1.0
0.3
2.4
3.2
6
60.2
60.8

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Right angle pick-up - Code PK-05
• For measurement at right angles to the direction of traverse.
Recess pick-up
• For measuring into deep recesses.
• Code PK-06 recess 5.7 mm (0.23 in) with 5µm tip radius
• Code PK-08 recess 25 mm (0.23 in) with 5µm tip radius
(Other depths and tip radii available)
Chisel edge pick-up - Code PK-24
• For measuring along sharp edges or wire. Not for use on flat
surfaces.
60.8
62.9
60.6