Ametek Crystal HPC51 User manual

HPC50 Series Operation Manual
for the HPC50 Series Intrinsically Safe Handheld Pressure Calibrator

Contents
Overview...............................................................1
Introduction ............................................................1
Quickstart ..............................................................2
Functions ..............................................................3
On/O..................................................................3
Navigation..............................................................3
Settings ................................................................6
Display .................................................................8
Operation..............................................................9
Pressure Sensors ........................................................9
Measuring Current .....................................................13
Sourcing Current.......................................................14
Measuring Voltage .....................................................15
Measuring Temperature (ATMi) .........................................16
Performing a Switch Test ...............................................17
Calibrating a Pressure Transmitter .......................................18
Enclosure .............................................................20
APMi Modules .......................................................21
ATMi Modules .......................................................22
Specifications .......................................................23
Ranges and Resolutions ................................................28
Safety & Certifications............................................29
Hazardous Locations ...................................................29
Certications ..........................................................29
Multi-language Safety Instructions .....................................30
Support ...............................................................31
Troubleshooting .......................................................31
Calibration ............................................................32
Accessories and Replacement Parts .....................................33
Contact Us.............................................................34
Warranty ..............................................................34

Overview 1
HPC50 Series Operation Manual
Overview

INTRODUCTION
Thank you for choosing the HPC50 Series intrinsically safe handheld pressure calibrator from Crystal Engineering Corporation. HPC50 calibrators feature dead-
weight tester accuracy in a modern digital package with the safest tting connection available. The full color display features an easy to use interface and may
be used in a broad range of applications from simple tool type jobs to complex calibration jobs in custody transfer systems.
Accuracy is up to 0.035 percent of reading
– so one HPC50 can typically replace several gauges or calibrators you may have been using. The HPC50 is fully
temperature compensated
– so there is no change in accuracy throughout the entire operating temperature range!
Single and dual pressure sensor models are available from vacuum up to 10 000 psi / 700 bar. In addition, the HPC50 features the ability to add up to two
external pressure ports (APMi) to provide up to four pressure ports. When included with a barometric reference (BARO option), all pressure readings can be
displayed as gauge or absolute readings.
In addition to pressure measurement, the HPC50 also includes inputs for mA, voltage, switch testing, and up to two temperature measurement modules (ATMi).
HPC50 Series Measurement Options
Measurement Type Available Modes (as dened on display)
Pressure P1, P2, APMi1, APMi2, Di. Pres, Dual Pres.
Temperature ATMi1, ATMi2
Barometric Pressure BARO
Current mA in
Voltage VDC In
Switch Test Switch Test
Other features include:
•User congurable information display
•% error calculation
•% ow calculation
•Scaling
•Damping
•Leak Testing
•Min/Max hold
•Uses Crystal’s patented CPF ttings and hose system (leak-free and nger-tight to 10 000 psi (700 bar))
We hope your HPC50 meets your expectations, and we’re interested in any comments or suggestions you may have. You can send us a note at:
[email protected]. Many features in this and our other products are a direct result of your comments!
Crystal Engineering is the company that designs, manufactures, and services the nVision reference recorders, XP2i series pressure gauges, 30 series pressure
calibrators, and a variety of industry specic pressure measuring equipment.

Overview 2
HPC50 Series Operation Manual

QUICKSTART
Unique “Non-Menu” User Interface
Easy to use single layer user interface. No deep menu structure!
Operate and set up the HPC50 Series to perform your tasks quickly
and intuitively.
APMi and ATMi Module Connections
Connect 1 or 2 external modules to expand measurement
options. The APMi module for pressure, and the ATMi
module for temperature.
Function Buttons
The function of each
button is clearly explained
on the bottom of the
display.
“Wireless” Keypad
All input and output
connectors are placed
away from the display and
keypad to give maximum
freedom to operate.
Protective Boot
Required for Intrinsic Safety.
Mini-USB Port
Customize the set-up through
free CrystalControl software.
Color Display
The large, full-color,
sunproof display
combined with the
advanced simplicity of
the user interface, makes
the HPC50 Series the
easiest-to-use pressure
calibrator available.
Cursor Keys
Cursor keys help you to
navigate through the
display to perform set up
functions and ne tune
values.
CPF Pressure Connections
Includes patented, leak-free, nger-tight
CPF connection ttings.

Functions 3
HPC50 Series Operation Manual
Functions

ON/OFF
Power button
Press and hold the (power)button to turn the HPC50 Series on or o.
The HPC50 will automatically power down if not used for the time period dened in the unit settings or in CrystalControl.
Automatic Shuto - Low Power Mode
To optimize battery life, adjust your Automatic Shuto time (shut o time in absence of key press) on the unit or through the free
CrystalControl software. This feature is adjustable from 5 minutes to “always on.”

NAVIGATION
Arrow Buttons
The (arrow)buttons serve dierent functions depending on the mode of operation. Press any of the four (arrow)buttons to enter
“Navigation Mode”. In this mode, the user can scroll through editable elds directly onscreen.
Navigation Mode: Use the four (arrow)buttons to move the cursor in the desired direction.
Edit Mode: Use the Up and Down (arrow)buttons to scroll through lists of options. Or, if entering a number, use the left and right
(arrow)buttons to move the cursor one character in the desired direction.
Back Button
Press the (back)button to cancel a selection or to return to a previous menu.
Enter Button
Press the (enter)button to view/accept selected options or entered values. When a value is entered with the (enter)button, the cursor selects
the next value eld in the list.

Functions 4
HPC50 Series Operation Manual
Zero Button
zero
Press the (zero)button to activate the function key options. The HPC50 will display the parameters that are currently shown on the upper and
lower displays. Press the (function)button for the parameter that you would like to zero. The display will then briey ash all dashed lines
(-----), indicating that it has been zeroed.
Note: If you attempt to zero the gauge with more pressure applied than the Zero Limit set on the HPC50 (or with CrystalControl) the command will be
ignored, and Over Zero Limit will display.
Note: The BARO sensor cannot be zeroed.
! WARNING: This calibrator can display zero pressure when connected to a source of pressure! Do not rely on the display indication before disconnecting—
it may not be indicating true pressure. Never disconnect pressure instrumentation without rst relieving system pressure!
XTo Clear the Zero Value
1 Press the (zero)button to activate the (function)buttons for the available pressure sensors.
2 Press and hold the (function)button for the sensor that you would like to unzero until the display changes from (- - - - -) to (- - -).
XTo Clear the Peaks
1 Press the (zero)button to activate the (function)buttons for the available pressure sensors.
2 Press the (function)button for Peaks to reset the P1, P2, and APMi peaks.
Navigating Through a Typical Setup
1 Press any of the (arrow)buttons to enter Navigation Mode.
2 Use the (arrow)buttons to move between the congurable elds within the upper and lower displays.
Note: Congurable elds are not highlighted in light blue on the actual display; but selected elds are highlighted in dark blue.
3 Use the (enter)button to select a eld for editing.

Functions 5
HPC50 Series Operation Manual
4 Use the up and down (arrow)buttons to select a new value, then press the (enter)button to choose the new value.
Select a Value… then press enter.
Note: To exit Navigation mode without making a selection, press the (back)button.
Calibration Due Reminder
The HPC50 Series has a calibration reminder feature that can help to assure that you never use the calibrator after its calibration certicate has expired. Set
calibration due dates and warning period through our free CrystalControl software.
XCalibration Reminder Alert
Enter the Cal Due date and the warning period prior. Once the dened time prior is reached, the HPC50 will ash Cal Soon during the startup process. It will
do this on every start-up until the calibration due date is reached, or the dates are updated.
XCalibration Due Alert
Once the calibration due date has been reached, the HPC50 will ash Cal Due during start-up. While in use, the HPC50 display will alternate displaying Cal Due
and live pressure readings. This behavior will continue until the calibration date is updated through CrystalControl.

Functions 6
HPC50 Series Operation Manual

SETTINGS
Settings Button
Press the (settings)button to enter the system settings menu.
XRecall
Used to recall a saved setup.
XSave
Used to store the current display setup. Saving a setup allows for quick loading of the same congurations for later use. This makes it easy to switch between
dierent applications or tasks. Up to 5 setups can be stored.
XGeneral
Used to view or edit the following system settings:
• Auto O Time
• HART resistor On/O
• Serial Number
• Firmware Version
• Part Number
XP1, P2, and APMi
• Mode: Switch between absolute and gauge pressure
• Filter Time
• Zero Limit
• Maximum Resolution: When a resolution less than standard is selected, the displayed number will include an asterisk (*)
• Overpressure Count: Counts the times when pressure has exceeded 110% of the range
• View Calibration Details
• Serial Number
• Part Number

Functions 7
HPC50 Series Operation Manual
XBARO
• Maximum Resolution: When a resolution less than standard is selected, the displayed number will include an asterisk (*)
• View Calibration Details
• Serial Number
• Part Number
XATMi
• Maximum Resolution: When a resolution less than standard is selected, the displayed number will include an asterisk (*)
• Probe Coecients: Enter and modify RTD coecients
• View Calibration Details
• Serial Number
XmA In, mA Out (sink) and VDC In
• Maximum Resolution: When a resolution less than standard is selected, the displayed number will include an asterisk (*)
• View Calibration Details
• Serial Number
XTo Save a Setup
After you have congured the unit, you can save the setup for future use.
1 Press the (settings)button to enter the settings section.
2 Press the (arrow)buttons to highlight the Save Setting, and the press the (enter)button.
3 Press the (arrow)buttons to highlight the setup you want to modify, and then press the (enter)button.
4 Use the (arrow)buttons to change the name of the saved setup. When nished press the (enter)button.
The name is limited to eight characters.
Highlight the settings to modify... then change the name of the saved setup.
5 Press the (F3)function button for Save.

Functions 8
HPC50 Series Operation Manual
XTo Recall a Setup
1 Press the (settings)button to enter the settings section.
2 Press the (arrow)buttons to highlight the Recall Setting, and then press the (enter)button.
3 Press the (arrow)buttons to highlight the setup you want to use, and then press the (enter)button.
The name of the setup will appear in the upper-left corner
Highlight the setup… then press enter.

DISPLAY
The display is divided into two sections: the upper and lower displays. The upper display can be congured to show values for Current, Voltage, Temperature,
Pressure, BARO, or Switch Test. The lower display can be congured to show values for only Temperature, Pressure, and BARO.
Upper Display (showing Current)
Lower Display (showing Pressure)

Operation 9
HPC50 Series Operation Manual
Operation

PRESSURE SENSORS
The HPC50 Series is equipped with one or two pressure sensors. In addition, one or two intrinsically safe APMi (Advanced Pressure Module) or ATMi (Advanced
Temperature Module) external modules may also be used. For information on the Crystal external modules, please refer to APMi Modules and ATMi Modules.
Be sure to choose the proper sensor based on working pressures and accuracy.
! WARNINGS: The following warnings apply to any sensor used with the HPC50 — whether internal or external:
•Pressure sensors may be damaged and/or personal injury may occur due to improper application of pressure. Please refer to the
Ranges and Resolutions table for information on overpressure ratings.
•The calibrator will display
+ OL when an inappropriate pressure is applied. If + OL is displayed, the pressure should be reduced or vented immediately
to prevent damage or possible personal injury.
Note:
+ OL is displayed when the pressure exceeds 110% of the nominal range of the sensor.
Pressure Connection
Crystal CPF System: Medium Pressure Female (MPF) (1/4” medium pressure tube system with 7/16-20 threads). See our CPF brochure for further information.
CPF o-ring size and material: AS568A-012, Viton 80 durometer (P/N 3981).
For most applications CPF Fittings can be hand tightened (no tools required). Wrench tightening is recommended (to achieve a metal to metal cone seal) for
applications where chemical compatibility of the process uid and the o-ring are a concern. Cone seals require only moderate assembly torque to seal up to
10 000 PSI (700 bar). We recommend a tightening torque of 120 in-lbs ±20 in-lbs for our CPF ttings. Please note this is only a fraction of the typical torque
required to seal a 1/4”NPT tting. If a torque wrench isn’t practical to use, the ttings can be assembled as follows: Hand tighten tting fully
until the cone has bottomed out, then tighten an additional 20° using a hex wrench. Apply a small amount of media-compatible lubricant to the gland
threads and male cone to increase tting life, reduce the likelihood of galling, and promote sealing.
! CAUTION: To achieve CPF maximum allowable working pressures no o-ring substitutions are allowed. See our CPF brochure and
CES-003 CPF Safety Guide available from the website at ametek.com for further detail.
Measuring Vacuum
All versions of the HPC50 can be used to measure moderate vacuum.
When measuring pressure less than ambient barometric conditions, a minus (-) sign will appear.
! CAUTION: The HPC50 is not recommended for continuous use at high vacuum.

Operation 10
HPC50 Series Operation Manual
Overpressure Conditions
The HPC50 Series will read pressure up to approximately 110% of the rated pressure range. Above 110%, the display will indicate + OL, and readings will stop
updating. The zero function does not aect when the display will indicate
+ OL, so depending on the zero value it is possible that the display will indicate + OL
without the maximum pressure being displayed.
For instance, if a 100 psi range is zeroed when 30 psi is being applied, it will indicate that the overpressure condition has been reached at 80 psi
(i.e., 110% x 100 psi – 30 psi = 80 psi).
Overpressure can aect accuracy, but the eect is only temporary unless the sensor has been destroyed. See the Ranges and Resolutions table for maximum
allowable overpressure ratings.
Measuring Pressure
XTo Measure Pressure
1 Connect the HPC50 using an appropriate tting.
2 Select one of the pressure modes: P1 , P2 , APMi1 , APMi2 , BARO , or Dual Pres .
For more information on working in the HPC50 display, see Navigating Through a Typical Setup.
3 From the HPC50 display, select the desired pressure units.
Select a pressure mode... then select a pressure unit.
XAbsolute Pressure (BARO Option)
See P1, P2, APMi1 or APMi2 settings to toggle between absolute and gauge pressure.

Operation 11
HPC50 Series Operation Manual
XTo Zero the Calibrator
1 Press the (zero)button to activate the (function)buttons for the available pressure sensors.
2 Press the (function)button for the sensor that you would like to zero.
The display will change to dashed lines (- - - - -) and the reading will be zeroed.
Zeroing the P2 sensor.
XTo Clear the Zero Value
1 Press the (zero)button to activate the (function)buttons for the available pressure sensors.
2 Press and hold the (function)button for the sensor that you would like to unzero until the display changes from (- - - - -) to (- - -).
XTo Clear the Peaks
1 Press the (zero)button to activate the (function)buttons for the available pressure sensors.
2 Press the (function)button for Peaks to reset the P1, P2, and APM peaks.
3 Press the (function)button for the peaks you would like to clear. The Hi, Lo, and Filter will all display (- - - - -).
Note: If you attempt to zero the gauge with more pressure applied than the Zero Limit set on the HPC50 (or with CrystalControl) the command will be
ignored, and Over Zero Limit will display.
Note: The BARO sensor cannot be zeroed.
! WARNING: This calibrator can display zero pressure when connected to a source of pressure! Do not rely on the display indication before disconnecting—
it may not be indicating true pressure. Never disconnect pressure instrumentation without rst relieving system pressure!
Dierential Pressure
The HPC50 Series can display dierential pressure when 2 or more sensors are installed (including external APMi). The modules do not have to be the same
full scale pressure range.

Operation 12
HPC50 Series Operation Manual
XTo Display Dierential Pressure
1 Select Di. Pres. from the Mode section.
2 Choose the two sensors that you want to use for dierential pressure.
3 Choose the unit for the dierential reading.
For more information on working in the HPC50 display, see Navigating Through a Typical Setup.
4 Apply pressure to one or both sensors to read the dierential.
Dierential Pressure Unit
The two pressure sensors being used can be changed from P1, P2, or APMi.
Static Pressure Unit
Note: The static pressure is also displayed on the bottom of the window. The unit for the static pressure does not have to be the same as the dierential unit.
Tare
Using the Tare function improves your dierential measurement uncertainty signicantly if used properly. The Tare function equalizes (normalizes) the
HPC50’s two modules at a non-ambient datum.
If you apply the same static line pressure to both sensors simultaneously, you should have a dierential reading of zero. Due to the allowable error tolerance
for each module, the reading may not be zero. The Tare function allows you to normalize both readings so that the dierential reading is zero. This gives you a
more accurate dierential reading than if this process were not completed.
Note: Tare should be reestablished every time your measurement conditions change, including vent condition. For instance if your ΔP reading has 8 inH20 of
Tare at 1500 psi static, when you return to vent condition this 8 inH20 of Tare will remain in place on your ΔP reading until cleared with the Tare button.
To Tare:
1 Use the (arrow)buttons to navigate to the Dierential Mode view.
2 Press the (zero)button to activate the function button options.
3 Press the (function)button for the ( ) icon.
Note: You will notice that the word Tareis now included on the top right of the display to indicate that the sensors have been tared.
4 To clear the Tare value in the Dierential Mode, hold the (function)button for the ( ) icon for four seconds until the dierential display readings
change from (- - - - -) to (- - -). The tare indication will now be removed from the display.

Operation 13
HPC50 Series Operation Manual

MEASURING CURRENT
The HPC50 is capable of measuring current in four dierent modes:
• mA Measured current is displayed (mA). The module is capable of measuring inputs up to 55 mA.
• 0-20 mA Current is displayed as a percentage of the 0-20 mA current range of the module. Where: 0 mA = 0%, and 20 mA = 100%
• 4-20 mA Current is displayed as a percentage of the 4-20 mA current range of the module. Where: 4 mA = 0%, and 20 mA = 100%
• 10-50 mA Current is displayed as a percentage of the 10-50 mA current range of the module. Where: 10 mA = 0%, and 50 mA = 100%
XTo Measure Current
1 Select mA In .
For more information on working in the HPC50 display, see Navigating Through a Typical Setup.
2 In current mode, the numerical value displayed represents the current measured at the test lead inputs. In the top right corner is a percentage value based
on whether 0 to 20 mA , 4 to 20 mA , or 10 to 50 mA is selected.
For example, if the measured current is 16 mA and the selected scale is 4 to 20 mA, the percent will display as 75%.
Measuring Current.
3 Connect the HPC50 using the appropriate test leads.
4 The HPC50 will display the measured current.
Note: The display will indicate
+ OL if the measured current exceeds the nominal range of current measurement (55 mA).
Note: For details on % error, % ow, and scaling features see Percent Error Function.

Operation 14
HPC50 Series Operation Manual

SOURCING CURRENT
XmA Sink (External Loop Power Supply)
1 Select mA Out.
2 Select the appropriate range (0-20 or 4-20) if you will be sourcing based on the % of the scale.
3 Choose either mA (to output a specic mA signal), %(to output based on the % of the mA range) , or % ow (to output based on the % of the ow).
4 Connect the HPC50 using the appropriate test lead connections.
5 Enter the desired current in mA, %, or % ow to sink.
XmA Step
The HPC50 has the ability to automatically or manually step through the mA range at predened intervals.
1 Select mA Out.
2 Select the appropriate mA range (0-20, 4-20).
3 Press the (function)button for Step.
4 Enter the 0 and 100% mA points. For example, if you’re sourcing to a 4-20 mA loop, enter 4 for the 0% point and 20 for the 100% point.
5 Choose the step size from 10%, 20%, or 25%. This is the percent of the mA range that will be increased with each step.
6 Enter the time between each step you would like to use.
7 Press the (function)button for Auto, and the HPC50 will automatically start the step process.
8 Press the (function)button for back when nished. Or, if you would like to pause the step function and increase manually, press Stop. If you press Stop,
new function keys -Step (decreasing a single step) and +Step (increasing a single step) are now available.

Operation 15
HPC50 Series Operation Manual
XmA Ramp
The HPC50 has the ability to provide a consistent ramp throughout the full mA range.
1 Select mA Out.
2 Select the appropriate mA range (0-20, 4-20).
3 Press the (function)button for Ramp.
4 Enter the 0 and 100% mA points.
5 Enter the total time to get from 0 to 100% of the scale.
6 Press the (function)button for Start and the HPC50 will begin the ramp process.
7 Press the (function)button for Stop to pause the ramp, or Back to go back to the ramp setup screen.

MEASURING VOLTAGE
The HPC50 may be used to measure voltages up to 28 VDC. Voltage measurements are limited to the upper display.
XTo Measure Voltage
1 Select VDC In .
For more information on working in the HPC50 display, see Navigating Through a Typical Setup.
2 Connect the HPC50 using the appropriate test leads.
3 The HPC50 will indicate the measured voltage.
Note: The display will indicate
+ OL if the measured voltage exceeds 30 VDC.

Operation 16
HPC50 Series Operation Manual

MEASURING TEMPERATURE ATMi
Your HPC50 has the ability to measure temperature very accurately using the ATMi “true ohm” technology. True ohm resistance measurement eliminates tem-
perature reading errors by compensating for thermoelectric eects associated with the wires and connections between the ATMi and the RTD.
The HPC50 will also indicate electrical resistance (Ω) to help in troubleshooting your resistance based sensing element.
For details on the ATMi external module, see the ATMi manual.
ATMi External Temperature Modules
! CAUTION: ATMi modules must only be used with intrinsically safe probes provided by Ametek.
XTo Measure Temperature
1 Connect an ATMi with RTD probe to the HPC50 Chassis in either ATMi port.
2
1
Connect an ATMi module to either port 1 or 2
2 Select ATMi1 or ATMi2 .
For more information on working in the HPC50 display, see Navigating Through a Typical Setup.
3 Select the appropriate unit from the list.
4 The HPC50 will display the measured temperature.
Note:
+ OL will be displayed if a probe is not connected to the ATMi, or if the probe resistance is greater than 400 Ohms and/or the calculated temperature is
outside the range dened for the probe. Temperature range depends on the probe type.

Operation 17
HPC50 Series Operation Manual

PERFORMING A SWITCH TEST
Performing a switch test will require the use of both screens. The HPC50 records switch state, and pressure or temperature measurement at the time of switch
change. After the test, the result is displayed in a convenient and easy-to-use format.
XTo Perform a Switch Test
1 Select Switch Test in the upper display.
2 FOR A PRESSURE SWITCH, select P1, P2, Di. Press., APMi1,or APMi2 in the lower display.
FOR A TEMPERATURE SWITCH, select ATMi1 or ATMi2 In in the lower display.
For more information on working in the HPC50 display, see Navigating Through a Typical Setup.
3 Connect the HPC50 to the switch using the terminals on the top of the HPC50. (The polarity of the terminals does not matter.)
4 FOR A PRESSURE SWITCH, connect a pump to the HPC50 and then to the switch.
FOR A TEMPERATURE SWITCH, connect an RTD to the ATMi and place the RTD and temperature switch sensor into a temperature calibrator.
5 FOR A PRESSURE SWITCH Check that the vent on the pump is open, and zero the calibrator if necessary. Then close the pump vent.
The upper display will show no read outs for the Closed, Opened, and Dead band values.
6 Slowly apply pressure or temperature until the switch changes state.
Once the switch state changes, the switch icon will change, and the display will indicate the pressure or temperature, at which the state changed.
Note: In the switch test mode, the sample rate is increased to ten readings per second to help capture the changing switch state. Even with this enhanced
sample rate, changes to the pressure or temperature should be done slowly to ensure accurate readings.
7 Decrease pressure or temperature until the switch state changes.
Once the switch state changes, the icon will change, and the Closed,Opened, and Dead band values will be indicated.
Switch Open Switch Closed
8 To perform a new test, highlight the reset option and press the (enter)button.
The Closed, Opened, and Dead band values will all be blank again.

Operation 18
HPC50 Series Operation Manual

CALIBRATING A PRESSURE TRANSMITTER
When calibrating a transmitter, both the upper and lower displays are used. Pressure and Temperature Transmitters with ranges of 0 to 20 mA, 4 to 20 mA, and
10 to 50 mA can be calibrated by an HPC50. The example below will use a 4 to 20 mA pressure transmitter.
XTo Calibrate a Pressure Transmitter
1 Select mA In in the upper display and P1 in the lower display.
2 Select 4 to 20mA from the Range list.
3 Connect the HPC50 to the transmitter.
XHART Resistor
The HPC50 has an internal 250 Ohm HART resistor that can be selected if desired. With the (settings)button, choose General to select HART resistor
On or O.
XPercent Error Function
The HPC50 can be programmed to calculate a deviation or % error from 4-20 mA output. This eliminates the need for manual calculations and can also be
helpful if it becomes dicult to set an exact pressure with an external pump. The HPC50 simultaneously displays pressure, mA, and percent error.
1 Select % Error from the mA units selection in the upper window.
2 Use the (arrow)buttons to set the 0 and 100% points for both the mA and pressure ranges of the transmitter.
3 Increase pressure to the desired point and the HPC50 upper display will indicate the % error as well as the actual mA value. The lower display will show the
measured pressure.