AMGO Hydraulics PRO-12SX Manual

0
FOUR-POST LIFT
Model: PRO-12SX
PRO-12ASX
PRO-12ASX
PRO-12SX
Original

CONTENTS
Product Features and Specifications ..................................................... 1
Installation Requirement .................................................................... 2
Steps of Installation .......................................................................... 4
Exploded View ................................................................................. 22
Test Run ......................................................................................... 30
Operation Instruction ....................................................................... 31
Maintenance ................................................................................... 31
Trouble Shooting ............................................................................. 32
Lift Disposal......................................................................................32

1
I. PRODUCT FEATURES AND SPECIFICATIONS
FEATURES
· Manual-air control operation system.
· Mechanical self-lock and air-drived safety release.
· Manual hydraulic power system, cable-drived.
· Non-skid diamond platforms.
· Adjustable platform and adjustable safety lock ladders.
· Optional Jack: With hand pump/Air-operated hydraulic pump/Controlled by power
unit.
. Optional Turnplates:（only for PRO-12ASX）
MODEL PRO-12S(AS) SPECIFICATIONS
Model
Lifting
Capacity
Lifting
Height
Liftin
g
Time
Overall
Length
(Inc.
Ramps)
Overall
Width
Width
Between
Columns
Motor
PRO-12SX
12000lbs
73-1/2”
45S
237-5/8”
132-1/8”
118-1/8”
2.0HP
PRO-12ASX
12000lbs
75-3/8”
45S
237-5/8”
132-1/8”
118-1/8”
2.0HP
PRO-12ASX
Fig.2
PRO-12SX
Fig.1

2
II. INSTALLATION REQUIREMENT
A. TOOLS REQUIRED
Rotary Hammer Drill (Φ3/4’’)
Hammer
Level Bar
English Spanner (12")
Wrench Set (10#, 12#, 13#, 14#, 17#, 19#,
24#, 30#)
Ratchet Spanner with Socket (28#)
Carpenter’s Chalk
Screw Sets
Tape Measure (7.5m)
Pliers
Lock Wrench
Socket Head Wrench (3#, 5#, 6#)
Fig. 3

×
√
B. Equipment storage and installation requirements.
The equipment should be stored or installed in a shady, normal temperature,
ventilated and dry place.
C. The equipment should be unload and transfer by forklift. (See Fig.4)
D. SPECIFICATIONS OF CONCRETE (See Fig. 5)
Specifications of concrete must be adhered to the specification as following.
Failure to do so may result in lift and/or vehicle falling.
1. Concrete must be thickness 6” minimum and without reinforcing steel bars, and
must be dried completely before the installation.
2. Concrete must be in good condition and must be of test strength 3,000psi
(210kg/cm²) minimum.
3. Floors must be level and no cracks.
E. AIR SUPPLY
Air pressure requirement: 0.5Mpa~0.8Mpa, Air line size ￠8×￠6 and ￠6×￠4.
F. POWER SUPPLY
The electrical source must be 2HP minimum. The source cable size must be 2.5mm²
and in good condition of contacting with floor.
Fig. 3
Fig. 5
Fig. 4
≥6’’

4
III. STEPS OF INSTALLATION
A. Location of installation
Check and insure the installation location (concrete, layout, space size etc.) is
suitable for lift installation.
B. Check the parts before assembly
1. Packaged lift and hydraulic power unit (See Fig. 6).
2. Open the outer packing carefully (See Fig. 7).
Shipment Parts List
3. Take off the drive-in ramps and columns (See Fig. 8).
4. Loose the screws of the upper package stand, take off the offside platform, take out
the parts inside the power-side platform, then remove the package stand.
Power-side Platform
Drive-in Ramp
Offside Platform
Cross Beam
Column
Fig. 7
Fig. 8
Parts Box
Fig. 6

5
5. Move aside the parts and check the parts according to the shipment parts list
(See Fig. 9).
PRO-12SX
Fig. 9
43
43
PRO-12ASX
Fig. 10

6
6. Open the carton of parts and check the parts according to the parts box list
(See Fig. 11).
7. Check the parts of the parts bag according to the parts bag list (See Fig. 12)
Fig. 11
Fig. 12
Parts bag (2)
PRO-12SX
Part box（1）
PRO-12ASX
Part box（1）

7
C. Use a carpenter’s chalk line to establish installation layout as per Table 1
Make sure the size is right and base is flat (see Fig. 13).
Note: Reserve space front and behind the installation site.
MODEL
A
B
C
REMARK
PRO-12SX
PRO-12ASX
196-3/4”
132-1/8”
237”
Car in Direction
Fig. 13
Use a carpenter’s chalk line to
establish installation layout

8
D. Install cross beams (See Fig. 14, Fig. 15).
3
1
3
Fig. 15
Hole towards inside
2
Fig 14

9
E. Fix the anchor bolts
1. Prepare the anchor bolts (See Fig. 16).
2. Using the prescribed rotary hammer drill, and drill all the anchor holes and install
the anchor bolts. Do not tighten the anchor bolts (See Fig. 17).
Note: Anchor bolts driven into the ground at least 115mm
F. Install the safety ladders
1. Take off the pulley safety cover and unscrew the four upper nuts of the Safety ladders,
and then adjust the four lower nuts to be at the same position, then install the safety
ladders (See Fig. 18).
Nut
Spring washer
Washer
Fig. 16
Fig. 18
Fig. 17
Safety ladder is inserted between
limit pins of the cross-beam
5
6
Safety Ladder is
inserted between
Limit Pins
Drilling
Clearing
Expand
5
Safety
Ladder
Limit Pin
Limit Pin
115mm

10
2. Install safety ladders (See Fig. 19).
G. Put the cross beams at the same height (See Fig. 20).
7
Fig. 19
Safety ladder pass through
the hole of the top plate,
then tighten the two nuts
Fig. 20
This height should
be the same for
four safety ladders
The four primary safety
locks are adjusted to be
locked to the safety
ladders at the same
time
Lifting both cross beams
to the same height, it is
recommended to about
1-meter height
6
The two beams should be raised to the
same height

11
H. Install power-side platform.
1. Put the power-side platform upon the cross beams by forklift or manual, offset the
cross beams to the outside till the pulleys of both platforms can set up into the cross
beam (See Fig.21,22), Install the power-side platform and screw up the bolts (See
Fig.23).
Beams and columns tilt
outward
Beams and columns tilt
outward
Power-side platform
Tighten the platform and beam with M16 *
40 hex screws
Fig.23
Pulley installation
A view
Fig.21
Pulley installation
B view
Fig.22
A
B

12
94
I. Assembly offside platform and slider block, (See Fig. 24) check the
plumbness of columns with level, adjusting with the shims if not, and then
tighten the anchor bolts (See Fig. 25).
Using the ratchet spanner
with socket to tighten the
Fig. 25
Offside Platform
Power-side platform
Install the slider block
C View
Fig. 24
3-15
3-16
3-14
Note: Torque of Anchors
is 150N.m.
Measure the verticality of the four columns
with a level to ensure that the columns are
perpendicular to the ground. Shim can be
used to adjust verticality.
C

13
J. Illustration for cable installation (See Fig. 26).
1. Pass through the cables from the platform to the columns according to the number of
the cables.
No.
Cable
○
1
○
2
○
3
○
4
Length
(w/ fitting)
146-5/8”
398-5/8”
209-5/8”
335-3/8”
A
D
B
C
55
56
57
58
Fig. 26
A
B
C
D

14
2. The cable pass through the cross beam to top plate of columns and be screwed with
cable nuts (See Fig. 27, 28), then install the cable limit pin. (See Fig. 29)
7
Cable pass through
between the big pulley
and tension pulley
D View
Fig.27
Cable pass through
top plate and be
screwed with cable
nuts.
E View
Fig.28
F View
Fig. 29
Install limit pin
Cable
60B
Pulley
60A
Cable limit pin
E
D
F
After installation

15
3. Illustration for platform cables (See Fig. 30, 31, 32).
cable ④
cable ②
cable ②
cable ①
cable ④
cable ③
Fig. 32
19
cable ④
cable ②
cable ①
cable ④
cable ③
cable ②
cable ②
cable ④
Hex Bolt M10*120
Limit Slider
Fig. 30
Fig. 31

16
K. Install oil-water separator, manual control air valve and power unit
(See Fig. 33).
Fig. 33
Air outlet
Air inlet
Air
direction
The side marking
“P” on the air valve
is Air Input.
24
25
26
22
28
29
30
201
27
1
22
21
20
23
32
33
34
air direction

17
L. Install hydraulic system.
Note: Oil hoses and oil return pipe connected to oil cylinder must be passed above
the cable and cylinder inlet port must swing upward to avoid the oil hose
and oil return pipe scratched by cable.
Oil and air
pipes through
the clamp
69
65
64
Guard coil
Cylinder
connector
swings up
Oil return pipe installation
J View
Fig.36
69
Installation of return pipe
and inlet pipe
G view
Fig. 34
63
61
54
Cross beam limit
switch cable and the oil
return pipe all comes
out through this hole
6*4air pipe
connect to
solenoid valve
G
H
I
J
I View
Fig.35
Need to be put into the bellows
H View
Fig.37
63

18
M. Install air-line system
1. Connecting front and rear Cross Beam cylinders by using 6*4 black air pipe. (the
actual length of air line can be cut by user) (See Fig.38)
2, Cut the 6*4 black air pipe by scissor between two retainers, then connect the air line
with T fitting. (See Fig. 39).
3. Connecting the solenoid valve using 6*4 black air pipe (the actual length of air line
can be cut by user) (See Fig. 40).
Rear
Cross Beam
Front
Cross Beam
Power-side
platform
Air pipe through
retainer
air pipe
Power unit
K
L
89
90
Power-side platform air pipe
connect with T fitting
6*4 black air pipe
connect the solenoid
valve
Fig.38
L view
Fig.40
K view
Fig.39
88