AMGO Hydraulics PRO-40 Manual

FOUR POST LIFT
Model: PRO-40, PRO-40E
Original

CONTENTS
Product Features and Specifications ..................................................... 1
Installation Requirement ..................................................................... 2
Steps of Installation ........................................................................... 4
Exploded View ..................................................................................23
Test Run ……….................................................................................. 31
Operation Instruction ....................................................................... 32
Maintenance ................................................................................... 32
Trouble Shooting ............................................................................. 34
List Disposal.................................................................................... 34

- 1 -
I. PRODUCT FEATURES AND SPECIFICATIONS
●Manual control system
●Mechanical self-lock and pneumatic safety release
●Manual hydraulic power system, cable-drived.
●Strengthen and Non-skid diamond platforms.
●Adjustable platform and adjustable safety lock ladders.
●Optional Jack:With Pneumatic hydraulic pump.
MODEL SPECIFICATIONS
Model
Lifting
Capacity
Lifting
Height
Lifting
Time
Overall
Length
(Inc. Ramps)
Overall
Width
Width
Between
Columns
Motor
PRO-40
40000lbs
75″
(1905mm)
176S
366 1/8″
(9300mm)
161 3/8″
(4100mm)
143 7/8″
(3654mm)
2.0HP
PRO-40E
425 1/8″
(10800mm)
Model: PRO-40(E)
Fig .1

- 2 -
II. INSTALLATION REQUIREMEN
ATOOLS REQUIRED
Rotary Hammer Drill (Φ3/4)Carpenter’s Ink Marker
Hammer Screw Sets
Level Bar Tape Measure (295-1/4”)
English Spanner (12") Pliers
Wrench Set：
(10＃,12＃,13＃,14＃,17＃,19#,24＃,30#)Lock Wrench
Ratchet Spanner With Socket (28#)
Socket Head Wrench
(3#, 5#, 6#)
Fig. 2

- 3 -
B. SPECIFICATIONS OF CONCRETE (See Fig. 4)
Specifications of concrete must be adhered to the specification as following.
Failure to do so may result in lift and/or vehicle falling.
1. Concrete must be thickness 5” minimum and without reinforcing steel bars，and must
be dried completely before the installation.
2. Concrete must be in good condition and must be of test strength 3,000 psi minimum.
3. Floors must be level and no cracks.
地面要求示意图
C. AIR SUPPLY
Air pressure requirement: 0.5Mpa~0.8Mpa, Air line size Φ8 *Φ6 .
D. POWER SUPPLY
The electrical source must be 2HP minimum. The source cable size must be 2.5mm² and in
good condition of contacting with floor.
Fig. 4
Concrete intensity must be 3,000psi minimum
；
≥5”

- 4 -
III. STEPS OF INSTALLATION
A. Location of installation
Check and insure the installation location (concrete, layout, space size etc.) is suitable for
lift installation.
B. Check the parts before assembly
1.The equipment should be unload and transfer by forklift. (See Fig.5)
2.Received lift with hydraulic power unit (See Fig. 6).
3. Open the outer packing ,check all the parts according to the parts list (See Fig. 7).
4. Take off the Drive-in Ramps and Columns (See Fig.8).
Fig. 5
Shipment Parts List
Parts box
Power-side Platform
Drive-in Ramp
Offside Platform
Cross Beam
Column
Fig.7
Fig. 8
Fig. 6
Power unit
×
√

- 5 -
5. Loose the screws of the upper package stand take off the offside platform take out
the parts inside the power side platform then remove the package stand.
6. Move aside the parts and check the parts according to the shipment parts list (See Fig.
9).
7. Open the parts box and check the parts according to the parts box list
(See Fig. 10).
Fig. 10
Fig.9
43

- 6 -
8. Check the Parts bag according to the parts bag list (See Fig. 11).
Parts bag 1
Parts bag 2
Fig.11

- 7 -
C. Use a carpenter’s chalk line to establish installation layout , make sure the size is right and
base is flat (see Fig. 12).
Note: Reserve space before and behind the installation site.
Model
A
B
C
PRO-40
315 1/2″
(8014mm)
161 3/8″
(4100mm)
354 1/2″
(9002mm)
PRO-40E
374 1/2″
(9514mm)
161 3/8″
(4100mm)
407 7/8″
(10360mm)
B
A
C
Power-side column
Offside column
Car in Direction
Use a carpenter’s chalk line to establish
installation layout
Fig. 12

- 8 -
D. Install cross beams (See Fig. 13).
E. Fix the anchor bolts
1. Prepare the anchor bolts (See Fig. 14).
2. Using the prescribed rotary hammer drill, and drill all the anchor holes and install the
anchor bolts, do not tighten the anchor bolts first (See Fig. 15).
1
3
2
3
5
4-3/8”
Hole towards inside
Fig. 13
Nut
Spring washer
Washer
Fig. 14
Note: Minimum embedment of anchors is 4-3/8”(110mm).
Drilling
Clearing
Expand
Fig. 15

- 9 -
F. Install the safety ladders
1. Take off the pulley safety cover and unscrew the four upper nuts of the Safety Ladders,
and then adjust the four lower nuts to be at the same position, then install the safety
ladders(See Fig. 16).
2. Install safety ladders (See Fig. 17)
Fig.16
6
6
7
Safety Ladder is
inserted between
Limit Pins
Limit Pin
Limit Pin
Safety ladder pass through
the hole of the top plate,
then tighten the two nuts
This height should
be same for four
safety ladders
Fig. 17
Safety Ladder
Safety ladder go through between
cross beam and limit pins
7

- 10 -
G. Put the Cross Beams at the same height (See Fig. 18).
The four primary safety
locks are adjusted to be
locked to the safety
ladders at the same
time
Lifting Both Cross Beams to the
same height, it is recommended
to about 1 meter height
Fig. 18
Lifting Both Cross Beams to the
same height

- 11 -
H. Install power side platform.
1. Put the power-side platform upon the cross beams by fork lift or manual, offset the cross
beams to the outside till the pulleys of both platforms can set up into the cross beam (See
Fig.19), Install the power side platform and screw up the bolts (See Fig.20)
F
Install the power side platform with M30*60
hex bolt and screw up the bolts
Fig.20
Power-side Platform
B
Assembly of 2 pulleys
A View
Fig.19
Assembly of 4 pulleys
B View
Fig.19
Offset the cross beam lean
outward when putting the power
side platform on the cross Offset
the crossbeam and column
A

- 12 -
I. Assemble offside platform and slider block. ( see Fig.21), check the vertical of columns
with Level bar, adjust with the shims if not, and then tighten the anchor bolts (See Fig. 22)
Power-side platform
Offside platform
46
Install the slider block
C View
Fig 21
3-15
3-16
3-14
Note: Torque of Anchors is 150N·m.
Using the ratchet spanner with
socket to tighten the bolts
Fig. 22
check the vertical of columns with
Level bar, adjust with the shims
C

- 13 -
J. Install cables (See Fig. 23)
1. Pass through the cables from the platform to the columns according to the number of the
cables
No.
Cable
○
1
○
2
○
3
○
4
PRO-40
4915mm
14830mm
7115mm
12645mm
PRO-40E
6405mm
17775mm
8610mm
15580mm
A
B
D
A
C
D
B
58
57
56
55
C
Fig. 23

- 14 -
2. The cable pass through the cross beam to top plate of columns and be screwed with cable
nuts (See Fig. 24, Fig.25), then install cable limit pin (See Fig.26)
7
Cable pass through between the
big pulley and tension pulley
D View
Fig.24
Cable pass through top plate and
be screwed with cable nuts.
E View
Fig.25
After installation
Install cable limit pin
48
47
Cable
Pulley
Limit
Pin
D
E
F
F View
Fig. 26

- 15 -
3. Illustration for platform cables (See Fig. 27, Fig.28, Fig.29)
Fig.27
19
cable ①
cable ②
cable ④
cable ②
cable ③
cable ④
Fig.28
Limit slider
Hex Bolt M12*200
cable ④
cable ②
Fig.29
cable ④
cable ③
cable ④
cable ②
cable ②
cable ①
Limit Slider
Illustration for Cable
connection plate

- 16 -
K. Install oil-water separator, manual control air valve and power unit
(See Fig. 30, Fig.31 )
Item
Part#
Description
QTY
20
10420145
Oil/water separator AFR-2000
1
21
10420146
Straight fitting for air line
1
22
10209009
Cap head bolt M6*8
12
23
10420076
90° fitting for air line 6*8 screw thread
1
24
10420159
Straight fitting for air line 6*8 crew thread
2
25
11420160
Fixing plate of Manual control valve
1
26
10420161
Self locking nut M4
2
27
10420162
Manual control air valve
1
29
10420148
Washer φ4
4
30
10420164
Cap head bolt M4*30
2
31
071102
Manual hydraulic power unit
1
32
10209005
Self locking nut M8
6
33
10209004
Rubber ring φ8*20*3
4
34
10209003
Hex bolt M8*25
4
Fig.31
24
25
26
22
24
29
30
31
27
20
21
22
23
32
33
34
Air flow of manual-control Air
Valve
Air
flow
.
Fig.30
Power-side column
The side marking “P”
on the air valve is Air
Input.
Air inlet
Air outlet

- 17 -
L. Install hydraulic system (See Fig. 32, Fig.33,Fig.34)
Note: Oil hoses and oil return pipe connected to oil cylinder must be passed above the cable,
cylinder inlet port must swing upward to avoid the oil hose and oil return pipe scratched by
cable (see Fig.34)
Oil Hose and air
line must be
passed through
the cable clips.
64
71
Cylinder inlet port
swings upward
64
The length of oil hoses needs to be
customized and cut by user when
installing oil return hose and oil
inlet hose
G view
Fig.32
68
G
H
I
J
I View
Fig.33
Assembly of oil return pipe
J View
Fig.34

- 18 -
M. Install air-line system
1. Cut 8*6 black air line on the front and rear cross beam ( cut the air line at the position
about 60mm from air cylinder) , and then connect to T-fitting.(See Fig.35)
2. Connecting front and rear cross beam cylinders by using 8*6 black air line (the actual
length of air line can be cut by user) (See Fig.36)
3. Connecting air solenoid valve using 8*6 black air line (the actual length of air line can
be cut by user) (See Fig. 37)
Item
Part#
Description
PRO-40
PRO-40E
65
85090120
Y- Fitting for Air hose
3
3
66
10481065
Air Line φ8*φ6*11600mm (black)
1
0
10481027
Air Line φ8*φ6*13100mm (black)
0
1
67
10420167A
Air Line φ8*φ6*460mm (black)
1
1
Rear Cross Beam
Front Cross Beam
Power-side platform
Air line pass through
cable clips
Air Line
Power Unit
L
Cut at here, 60mm
from air cylinder
Enlarge View, Fig
Assembly T Fitting
Power-side platform Air line
T Fitting assembly
66
Air Cylinder
Fig 37
Connecting air solenoid valve using
8*6black air line
65
65
Air line assembly
L view
Fig.35
Fig.36