Antal XT Series Manual

Installation and Maintenance Manual
XT Winches
XT16.2AL, XT16.2CH, XT16.2R
XT30.2AL, XT30.2CH, XT30.2R
For Models
Antal srl unipersonale, Via del Progresso, 10, 35127, Padova, Italy.
Tel. [phone]. Fax: [phone]. web: www.antal.it
Technical service: [email protected]
Distributed in Australia by DeckHardware
www.deckhardware.com.au
02 9905 9400

Installation and Maintenance Manual for Antal XT Winches
1. About XT Winches p. 3
2. Use p. 4
3. Installation p. 4
4. Maintenance p. 8
5. Video p. 12
6. Warranty p. 12
7. Exploded Views p. 12
The present Installation and Maintenance Manual contains important
information for the correct use of the XT winch and you are therefore
advised to read it carefully before using the product.
The present manual gives technical information for the installation
and the maintenance of the following XT winch models: XT16.2AL.
XT16.2CH, XT16.2R, XT30.2AL, XT30.2CH, XT30.2R. In case of
technical queries, contact [email protected].
Before You Read This Guide
Contacts
Contents
Antal srl unipersonale, Via del Progresso, 10, 35127, Padova, Italy.
Tel. [phone]. Fax: [phone]. web: www.antal.it
Technical service: [email protected]
XT16.2, XT30.2
Installation and Maintenance
2

Important Concepts
1. About XT Winches
Power. Winches are distinguished by power values. The ratio between
the force exerted on the handle and the power dispensed by the winch,
is said power. For example: if a winch has power 52, it means that
when I exert a force 1 on the handle, I get a power of recovery of 52 on
the drum (theoretical value that disregards friction).
Recovery speed. To a high power of the winch, there corresponds a
reduced recovery speed. On the contrary, to a reduced power, there
corresponds a high recovery speed.
Multi-speed. The use of a winch for the recovery of maneuvers
requires both speed (in the initial moment) and power (in the final
moment). Thus, to maximize the effectiveness of the winch, there are
multi-speed winches.
Reduced speed. Recovery speed ratio can be direct or reduced.
It is direct when one turn of the handle corresponds to a complete
revolution of the drum. On the contrary, the speed is reduced when
you need more turns of the handle to complete one revolution of the
drum. Thanks to a reduced speed, it does not ‘fatigue’ and recovery
is ‘slower’.
Winches XT16.2 and XT30.2 have one direct and one reduced speed.
Table of Models
1 turn
S
Model Power
1 2 Speed (S) - mm per Turn 1 2 Line mm
XT16.2 7.0 14 229 115 6 - 10
XT30.2 7.0 28 229 58 6 - 10
XT16.2, XT30.2
Installation and Maintenance
3

3. Installation
Installationistheresponsibilityofprofessionalpersonnel.Theinstaller
must ensure the good state of the deck where the winch is to be
installed. Antal assumes no responsibility for an incorrect installation
of the winch.
Warning: an incorrect installation of the winch may cause injuries
or damages to things. In case of doubt on how to properly install the
winch, contact specialized personnel.
The XT winch is designed for the recovery of a maneuver (halyard,
sheet or other line). To use the winch, wind the maneuver with at least
four turns around the drum of the winch. After winding to the drum,
the maneuver must enter through the ST arm between the two self-
regulating disks. In case of slippage of the maneuver, increase the
number of turns on the drum.
Diameter of the maneuver in the self-tailing. The lower disk of the
self-tailing automatically adapts to the diameter of the maneuver. The
movement of the disk is limited to a certain range of diameters for each
winch. Lower diameters than those allowed can cause slippage of the
maneuver. Conversely, larger diameters may damage the self-tailing.
Refer to the table of the models to know the minimum and maximum
diameters of maneuvers for each winch.
Use of the winch. All XTs are self-tailing winches and therefore
require the sole action of the handle for the recovery of the maneuver.
To operate the first power (high speed) insert the handle at the top of
the winch, then turn it counterclock wise. To operate the second speed
(high power), invert the rotation of the handle and turn clockwise.
2. Use
Respect the two following principles for the correct installation of the
winch on the deck. Position of the winch on the deck and Placement
of the skirt. Only after you have applied these two principles, procede
with installation.
XT16.2, XT30.2
Installation and Maintenance
4

Table of Technical Characteristics
Placement of the skirt.
Position the winch so that the
output gear is in the area shown in
the figure, i.e., tangent to the pull
direction of the maneuver.
Position of the winch on the deck.
Before installing the winch you must
choose a location on the deck that
allows the maneuver which you
intend to use, to reach the winch at
ananglebetween2and10degrees.
Model D d H
mm Ø mm Screws N x mm
XT16.2 110 73 130 82 5 x 6
XT30.2 128 73 146 92 5 x 6
ØD
dH
2° - 10°
XT16.2, XT30.2
Installation and Maintenance
5

The installation of the XT winch
requires that you lift the drum. First
of all, unscrew the upper ring (R)
with the provided key (K). Thus
lift the drum (D) to access the
anchoring holes on the skirt (S) of
the winch.
Installation Procedure
To install the winch, you will need: supplied key (K) for the opening of
the upper ring (R), drill, sealant, screws, bolts and washers.
Screws. Antal does not supply the anchoring screws needed to
installthe winch. The length of the screws depends on the thickness
of the deck. Use screws, washers and bolts in stainless steel
AISI 316. Pay attention to the type of screws required UNI5933 -
Hexagonal socket countersunk head screws. To learn the screw
diameter, see table of technical characteristics above.
Tools Needed
1
K
R
S
D
XT16.2, XT30.2
Installation and Maintenance
6

Mounting the winch and
orientation of the ST arm.
Once you have fixed the winch skirt
in the correct position, re-insert the
drum.
The XT winches accept a number
of possible positions of the drum.
Choose the desired rotation of the
drum based on the orientation of the
ST arm. The orientation of the ST
arm depends on where you want to
gather the maneuver.
Once the drum is positioned, tighten
the upper ring.
Fixing the skirt.
Once you have determined the
location of the skirt on the deck (see
p.5), you can drill the anchoring
holes. To determine the position
of the holes, mark the deck using
the winch’s skirt’s holes directly.
Alternatively, you can download the
drilling templates from the internet,
at www.antal.it
Then drill the deck.
In order to prevent water seepage,
put sealant around the anchoring
holes.Be careful not toobstruct with
the sealant the drainage channels
at the bottom of the winch.
Thus, tighten the bolts.
3
2
XT16.2, XT30.2
Installation and Maintenance
7

Frequent maintenance. All XT winches should be washed frequently,
and in any case after each use, to avoid the accumulation of salt. Use
plenty of fresh water and clean it on all visible surfaces. Ensure the
cleaning of the drainage channels placed at the bottom of the winch,
to avoid water stagnation.
Complete maintenance. With seasonal frequency XT winches should
be inspected visually inside.
Parts in need of maintenance. The most relevant parts are those
subject to movement and rubbing. These are the roller bearings, the
gears and pawls, the stem and the inside of the drum. For the complete
maintenance of the winch, disassemble the winch in order to access
the relevant parts.
TFL 400 Antal Grease. We recommend the use of Antal Grease, a
Teflongreaseexpeciallymadeforlubricationofwinches andprotection
of aluminum parts in the marine environment (Mod. TFL400).
Cleaning. Remove old lubricant. In order to do so use a soft bristle
brush and solvent (use diesel in case you do not have other solvents).
Lubrication. It increases the performance and prolongs the life
of the winch. Also, it prevents the natural accumulation of salt to
obstruct the inner mechanism. Also, if you are using the TFL 400
Antal Grease, it also protects the aluminum parts from galvanic
corrosion, too.
Thus we advise to put a thin layer of TFL 400 Antal Grease; not only
to lubricate all moving parts, but also to protect the aluminum surfaces
in contact with s.steel parts, e.g. screws.
Kit Winch. Antal provides a repair kit winch containing pawls and
springs (Mod. Kit Winch).
Important Concepts
4. Maintenance
The complete maintenance includes the opening of the winch,
the cleaning of the parts from old lubricants and the new lubrication
of all moving parts.
XT16.2, XT30.2
Installation and Maintenance
8

Maintenance Sequence
The inner part of the
winch.
Remove the two half rings
at the top of the center rod
and the spindle.
Unscrew the 4 screws on
the base and lift the base-
center rod-block.
Complete inspection.
In case of complete inspection
or of the substitution of parts,
it is necessary to lift the self-
tailing disks to check the good
state of the springs, spacers
and pawls.
See also exploded view
drawings at section 7.
3
1
2
XT16.2, XT30.2
Installation and Maintenance
9

Complete inspection
Valid for XT30.2
Now, rotate the base-center
rod-block and remove
the plastic spacer at the
bottom, ie, parts 24-26 of
the exploded view drawing.
See section 7.
Complete inspection
Valid for XT16.2
Now, rotate the base-center
rod-block and remove
the plastic spacer at the
bottom, ie, parts 24-29 of
the exploded view drawing.
See section 7.
4b
4 a
XT16.2, XT30.2
Installation and Maintenance
10

The pawls.
The bronze gears, the pawls
and the springs compose a
system that transmit motion in a
specific way.
While re-mounting the gear
section, pay attention to the
correct positioning of the outer
gear according to the pawls
direction.
Complete inspection
Valid for XT30.2
Furthermore, open the gear
section. The steel axels are
isolated from the aluminum
parts of the winch thanks to
resin insulating gaskets shaped
like a hat.
For XT16.2 the procedure is
slightly different. See exploded
view drawing at section 7.
NO YES
Complete inspection
Now, simply remove the
center rod.
Clean the old lubricant
from all parts. Lift the roller
bearings, the spacers (in
case of presence) and the
washers. Carefully clean
all these parts with a soft
bristle brush and solvent.
Check the well-being of the
stem where the bearings
slide; clean the screw-holes
on the base, the screws and
the washers.
7
6
5
XT16.2, XT30.2
Installation and Maintenance
11

Mounting
Reassemble the winch following the steps of the maintenance
sequence, in reverse order! In this manual you can also find the
exploded view drawings of each model. In case of doubt, contact Antal
at [email protected].
Spare Parts
How to read. All XT winches are available in the three versions
Standard(AL),with black aluminum drum, Chrome (CH),withchromed
drum, and Race (R), again, with black aluminum drum. Though similar
inside, different versions of the same model may differ in some parts.
In what follows you will be able to identify the parts of XTAL and the
XTCH and XTR differences.
7. Exploded Views
Antal guarantees its equipment to be free of defects in material and
workmanship for 3 years from the date of purchase. During this period
defective parts will be repaired or replaced by Antal. Warranty does
not cover: products incorrectly installed; products used in applications
for which they are not intended; products used under loads exceeding
the product’s stated loads; products not properly maintained. Also,
warranty does not cover defects due to corrosion, U-V degradation,
and normal wear and tear.
Products subject to warranty claim will be returned to Antal for
examination and possible repairing or replacement. Antal is not
responsible for installation or shipping costs.
6. Warranty
5. Video
Muchmoreinformationonthe
Series of Antal XT winches is
available in this video.
Inspect with seasonal frequency the wear status of the internal parts
of the winch. In case of damaged parts, order the spare parts from
Antal. To identify them, refer to the exploded view drawings at the end
of this guide.
XT16.2, XT30.2
Installation and Maintenance
12

winch model: XT16.2
part list
01
02
06
08
11
10
32
33
34
03
04
07
24
25
26
27
28
29
30
31
20
43
39
40
41
18
42
19
05
18
ROLLER BEARING
PEEK
1
23
LIGHT SHAFT
S.STEEL
1
24
ROLLER BEARING
PEEK
1
17
DRUM
BRONZE
1
N°
DESCRIPTION
MATERIAL
CODE
Q.TY
N°
DESCRIPTION
MATERIAL
CODE
Q.TY
N°
DESCRIPTION
MATERIAL
CODE
Q.TY
N°
DESCRIPTION
MATERIAL
CODE
Q.TY
XT16.2 AL
XT16.2 R (DIFFERENCES FROM XT16.2 AL)
XT16.2 CH (DIFFERENCES FROM XT16 AL)
12
22
15
16
13
14
38
01
RING TOOL
S.STEEL
A4035
1
02
UPPER RING
S.STEEL
1
03
UPPER RING WASHER
PLASTIC
1
04
ST ARM
ALUMINIUM
SAN0526
1
05
STRIPPER
PLASTIC
1
06
SCREW
S.STEEL
1
07
UPPER DISK
ALUMINIUM
SAN0525
1
08
UPPER DISK PLUG
PLASTIC
3
10
SCREW
S.STEEL
4
11
MIDDLE DISK
ALUMINIUM
SAN0524
1
12
LOWER DISK
ALUMINIUM
SAN0523
1
13
ST SPRING
S.STEEL
4
14
ST DISK SPACER
S.STEEL
4
15
PAWL
BRONZE
4
16
PAWL SPRING
S.STEEL
4
18
ROLLER BEARING
S.STEEL
B6034
1
19
WASHER
PLASTIC
1
20
STEM SCREW
S.STEEL
4
22
HALF-RING
BRONZE
2
24
ROLLER BEARING
S.STEEL
B4219
1
25
WASHER
S.STEEL
1
26
SEEGER
S.STEEL
1
27
GEAR “A”
BRONZE
1
28
CAP
PLASTIC
1
29
CAP SCREW
S.STEEL
1
30
SPINDLE
S.STEEL
2
31
BASE
ALUMINIUM
SAN0160
1
32
GEAR “B”
BRONZE
1
33
SPINDLE “B”
S.STEEL
1
34
WASHER
PLASTIC
1
38
DRUM
ALUMINIUM
SAN0682
1
39
UPPER STEM
BRONZE
1
40
SPINDLE “C”
S.STEEL
1
41
GEAR “C”
BRONZE
1
42
MAIN SHAFT
S.STEEL
1
43
STEM
BRONZE
1
rev. 21-nov-2013
Exploded View
13
XT16.2AL, XT16.2CH, XT16.2R

winch model: XT16.2part list
01
02
06
08
11
10
32
33
34
03
04
07
24
25
26
27
28
29
30
31
20
43
39
40
41
18
42
19
05
18 ROLLER BEARING PEEK 1
23
LIGHT SHAFT
S.STEEL
1
24
ROLLER BEARING
PEEK
1
17
DRUM
BRONZE
1
N°
DESCRIPTION
MATERIAL
CODE
Q.TY
N°
DESCRIPTION
MATERIAL
CODE
Q.TY
N° DESCRIPTION MATERIAL CODE Q.
TY
N°
DESCRIPTION
MATERIAL
CODE
Q.TY
XT16.2 AL
XT16.2 R (DIFFERENCES FROM XT16.2 AL)
XT16.2 CH (DIFFERENCES FROM XT16 AL)
12
22
15
16
13
14
38
01
RING TOOL
S.STEEL
A4035
1
02
UPPER RING
S.STEEL
1
03
UPPER RING WASHER
PLASTIC
1
04
ST ARM
ALUMINIUM
SAN0526
1
05
STRIPPER
PLASTIC
1
06
SCREW
S.STEEL
1
07
UPPER DISK
ALUMINIUM
SAN0525
1
08
UPPER DISK PLUG
PLASTIC
3
10
SCREW
S.STEEL
4
11
MIDDLE DISK
ALUMINIUM
SAN0524
1
12
LOWER DISK
ALUMINIUM
SAN0523
1
13
ST SPRING
S.STEEL
4
14
ST DISK SPACER
S.STEEL
4
15
PAWL
BRONZE
4
16
PAWL SPRING
S.STEEL
4
18
ROLLER BEARING
S.STEEL
B6034
1
19 WASHER PLASTIC 1
20
STEM SCREW
S.STEEL
4
22
HALF-RING
BRONZE
2
24
ROLLER BEARING
S.STEEL
B4219
1
25
WASHER
S.STEEL
1
26
SEEGER
S.STEEL
1
27
GEAR “A”
BRONZE
1
28
CAP
PLASTIC
1
29
CAP SCREW
S.STEEL
1
30
SPINDLE
S.STEEL
2
31
BASE
ALUMINIUM
SAN0160
1
32
GEAR “B”
BRONZE
1
33
SPINDLE “B”
S.STEEL
1
34
WASHER
PLASTIC
1
38
DRUM
ALUMINIUM
SAN0682
1
39
UPPER STEM
BRONZE
1
40
SPINDLE “C”
S.STEEL
1
41
GEAR “C”
BRONZE
1
42 MAIN SHAFT S.STEEL 1
43
STEM
BRONZE
1
rev. 21-nov-2013
Part List
14
XT16.2AL, XT16.2CH, XT16.2R

winch model: XT30.2
part list
01
02
06
08
11
10
03
04
07
20
43
39
40
41
18
42
19
05
18
ROLLER BEARING
PEEK
1
23
LIGHT SHAFT
S.STEEL
1
24
ROLLER BEARING
PEEK
1
17
DRUM
BRONZE
1
N°
DESCRIPTION
MATERIAL
CODE
Q.TY
N°
DESCRIPTION
MATERIAL
CODE
Q.TY
N°
DESCRIPTION
MATERIAL
CODE
Q.TY
N°
DESCRIPTION
MATERIAL
CODE
Q.TY
XT30.2 AL
XT30.2 R (DIFFERENCES FROM XT30.2 AL)
XT30.2 CH (DIFFERENCES FROM XT30 AL)
12
22
15
16
13
14
38
22
HALF-RING
BRONZE
2
24
ROLLER BEARING
S.STEEL
B4219
1
25
WASHER
S.STEEL
1
26
SPACER
PLASTIC
1
29
WASHER
PLASTIC
1
30
SPINDLE
S.STEEL
2
31
BASE
ALUMINIUM
SAN0529
1
33
SPINDLE “B”
S.STEEL
1
34
WASHER
PLASTIC
1
36
GEAR “B2”
BRONZE
1
37
GEAR “B1”
BRONZE
1
38
DRUM
ALUMINIUM
SAN0528
1
39
UPPER STEM
BRONZE
1
40
SPINDLE “C”
S.STEEL
1
41
GEAR “C”
BRONZE
1
42
MAIN SHAFT
S.STEEL
1
43
STEM
BRONZE
1
30
35
36
15
16
37
33
34
24
25
26
31
01
RING TOOL
S.STEEL
A4035
1
02
UPPER RING
S.STEEL
1
03
UPPER RING WASHER
PLASTIC
1
04
ST ARM
ALUMINIUM
SAN0526
1
05
STRIPPER
PLASTIC
1
06
SCREW
S.STEEL
1
07
UPPER DISK
ALUMINIUM
SAN0525
1
08
UPPER DISK PLUG
PLASTIC
3
10
SCREW
S.STEEL
4
11
MIDDLE DISK
ALUMINIUM
SAN0524
1
12
LOWER DISK
ALUMINIUM
SAN0523
1
13
ST SPRING
S.STEEL
4
14
ST DISK SPACER
S.STEEL
4
15
PAWL
BRONZE
4
16
PAWL SPRING
S.STEEL
4
18
ROLLER BEARING
S.STEEL
B6034
1
19
WASHER
PLASTIC
1
20
STEM SCREW
S.STEEL
4
rev. 21-nov-2013
Exploded View
15
XT30.2AL, XT30.2CH, XT30.2R

winch model: XT30.2part list
01
02
06
08
11
10
03
04
07
20
43
39
40
41
18
42
19
05
18 ROLLER BEARING PEEK 1
23
LIGHT SHAFT
S.STEEL
1
24
ROLLER BEARING
PEEK
1
17
DRUM
BRONZE
1
N°
DESCRIPTION
MATERIAL
CODE
Q.TY
N°
DESCRIPTION
MATERIAL
CODE
Q.TY
N° DESCRIPTION MATERIAL CODE Q.
TY
N°
DESCRIPTION
MATERIAL
CODE
Q.TY
XT30.2 AL
XT30.2 R (DIFFERENCES FROM XT30.2 AL)
XT30.2 CH (DIFFERENCES FROM XT30 AL)
12
22
15
16
13
14
38
22
HALF-RING
BRONZE
2
24 ROLLER BEARING S.STEEL B4219 1
25
WASHER
S.STEEL
1
26
SPACER
PLASTIC
1
29 WASHER PLASTIC 1
30
SPINDLE
S.STEEL
2
31
BASE
ALUMINIUM
SAN0529
1
33 SPINDLE “B” S.STEEL 1
34
WASHER
PLASTIC
1
36
GEAR “B2”
BRONZE
1
37 GEAR “B1” BRONZE 1
38
DRUM
ALUMINIUM
SAN0528
1
39
UPPER STEM
BRONZE
1
40 SPINDLE “C” S.STEEL 1
41
GEAR “C”
BRONZE
1
42
MAIN SHAFT
S.STEEL
1
43 STEM BRONZE 1
30
35
36
15
16
37
33
34
24
25
26
31
01
RING TOOL
S.STEEL
A4035
1
02 UPPER RING S.STEEL 1
03
UPPER RING WASHER
PLASTIC
1
04
ST ARM
ALUMINIUM
SAN0526
1
05 STRIPPER PLASTIC 1
06
SCREW
S.STEEL
1
07
UPPER DISK
ALUMINIUM
SAN0525
1
08 UPPER DISK PLUG PLASTIC 3
10
SCREW
S.STEEL
4
11
MIDDLE DISK
ALUMINIUM
SAN0524
1
12 LOWER DISK ALUMINIUM SAN0523 1
13
ST SPRING
S.STEEL
4
14
ST DISK SPACER
S.STEEL
4
15 PAWL BRONZE 4
16
PAWL SPRING
S.STEEL
4
18
ROLLER BEARING
S.STEEL
B6034
1
19 WASHER PLASTIC 1
20
STEM SCREW
S.STEEL
4
rev. 21-nov-2013
Part List
16
XT30.2AL, XT30.2CH, XT30.2R
Distributed in Australia by DeckHardware
www.deckhardware.com.au
02 9905 9400