Anton/Bauer Interactive 2000 PowerCharger User manual

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®
DIGITAL BATTERY SYSTEM
Digital ProPac®14
Digital Trimpac®14
OWNER’S MANUAL
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TABLE OF CONTENTS
IMPORTANT…………………………………………………..1
INTRODUCTION……………………………………………...2
FEATURES…………………………………………………....2
HIGH VOLTAGE DESIGN……………………………………4
APPLICATIONS……………………………………………….5
DIGITAL PROPAC……………………..……………………5
DIGITAL TRIMPAC…………………...……………………..5
HIGH RATE DISCHARGE…………………………….……...6
DIGITAL PROPAC…………………………………………...6
DIGITAL TRIMPAC…………………………………………..6
CHARGING WITH LOGIC SERIES CHARGERS……….…7
OVER-DISCHARGED BATTERIES……………….………...8
LIQUID CRYSTAL DISPLAY (LCD)…………………….…...9
RealTime®DISPLAY INDICATIONS…………………...……9
PREVENTATIVE MAINTENANCE…………………………12
GUIDELINES FOR OPTIMUM PERFORMANCE AND
MAXIMUM LIFE………………………………………………13
SERVICE……………………………………………………...15
SPECIFICATIONS……………………………………………16
LIMITED WARRANTY Logic Series DIGITAL Battery…...17
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IMPORTANT
The Logic Series®DIGITAL battery has been specifically designed to
be charged with the Anton/Bauer Logic Series InterActive®Chargers
ONLY (any InterActive 2000™PowerCharger®, MP-4D, Quad, Dual,
MP-2, Q2, ABC-800H, CPS-2, Titan™ TWQ, Titan 70, Titan Twin,
or Titan T2A). These Chargers were developed in anticipation of the
DIGITAL battery and include the proper DIGITAL interface
circuitry.
Since all programming is contained on one single EPROM chip, earlier
Logic Series Charger models already in the field may not contain the
latest DIGITAL software. The DIGITAL batteries will simply require
a new EPROM chip to set up complete communication.
Replacement EPROM chips are available by contacting the
Anton/Bauer Customer Support Group at 1-800-541-1667 or 203-925-
4991 or fax [phone].
THE DIGITAL BATTERY CAN NOT BE USED WITH
STANDARD ANTON/BAUER LIFESAVER CHARGERS (LSQ4,
LSFC, LSQC, etc.) OR NON-ANTON/BAUER CHARGERS. Call
the Anton/Bauer Customer Support Group if there is any question of
charger compatibility.
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INTRODUCTION
The Logic Series Digital Battery System couples the most advanced
NiCad battery and charging technology with the first and only capacity
measurement system in the industry.
The Anton/Bauer DIGITAL battery uses InterActive Logic Series
technology which includes sensors, a microprocessor controller and data
circuits in the battery to communicate with an Anton/Bauer charger as
well as video cameras for precise and dependable performance. The
microprocessor actually allows the battery to learn its capacity as it is
used, constantly updating the status of the fuel gauge. This unique “self-
learning” function is only available with Anton/Bauer batteries.
When used in conjunction with the Anton/Bauer InterActive 2000
PowerChargers, the LCD on the charger provides a “window” into the
battery - displaying all the critical battery information and status essential
for maintaining peak performance of any type of video field equipment.
FEATURES
1. Microprocessor Fuel Computer - Accurately monitors the energy put
into and taken out of the battery. This data is processed with
sophisticated programs that take into account battery age, self discharge,
charge/discharge rate, cell imbalance and previously experienced
charge/discharge cycles. The DIGITAL battery constantly “learns” its
precise state of charge and remaining capacity. This data is
automatically transmitted to an InterActive charger.
2. Integral ‘LCD’ - Accurately displays the percentage of remaining
battery capacity.
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3. Viewfinder Fuel Gauge Display - The DIGITAL battery was
developed in cooperation with all the major equipment manufacturers
including Sony, Ikegami, Panasonic, JVC, Grass Valley, and Hitachi.
Cameras and camcorders are now available that feature Anton/Bauer
compatible InterActive systems that connect with the DIGITAL battery
“Fuel Computer” and display an accurate “Fuel Gauge” of remaining
battery capacity in the viewfinder.
4. Battery Management Data - The built-in two level LCD in the
Logic Series Lifesaver®PowerChargers, MP-4D or MP-2 chargers
provides access to vital performance and historical data such as:
present available battery capacity, calibrated battery capacity, battery
serial number, date of manufacture and number of charge/discharge
cycles. This data, which is vital to creating an effective battery
management and maintenance program, can also be automatically
accessed with a printer.
5. Premium Fast Charge Cells - Unlike conventional cells that are
stressed or damaged by fast charging, these cells are designed
specifically for optimum life and performance.
6. High Voltage Design - The 14.4 volt design of the Logic Series
DIGITAL battery complies precisely with equipment manufacturers’
specifications, eliminating all the problems that cripple 12 volt
batteries.
7. Impac®Case design - The computer designed high impact case
eliminates conventional stress points. A proprietary internal rib
system cradles each individual cell. These features protect the cells
from impact that would damage or destroy conventional batteries.
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8. Gold Mount Interface - The solid metal “H” design mounting studs
assure a smooth, precise mounting for the life of the battery. The
Logic Series connector assembly features multiple gold plated, self
aligning contacts and is compatible with all existing Anton/Bauer
camera mounts and accessories.
9. Individual Computer Testing - Like all professional Anton/Bauer
batteries, the Logic Series DIGITAL battery has been individually
computer tested. For assurance of optimum capacity, voltage and
overall quality, a computer print-out is enclosed.
HIGH VOLTAGE DESIGN
Virtually all cameras/camcorders will indicate a low voltage warning or
cease to operate at about 11 volts. Unfortunately, a 12 volt battery must
be discharged to 10 volts for full discharge. Thus, a camera/camcorder
operating on a 12 volt NiCad will always cease to operate before fully
discharging the battery, leaving 50% of the total capacity unused under
certain conditions. The amount of this wasted capacity can vary each day
depending on temperature, etc., thus creating what appears to be totally
inconsistent performance.
The Logic Series DIGITAL battery, like all professional Anton/Bauer
camera batteries, are designed in a 14.4 volt configuration with full
discharge rating of 12 volts. Thus, the Logic Series DIGITAL battery
will always deliver 100% capacity before the equipment ever reaches its
cutoff point. Moreover, this dependability is not effected by temperature,
memory, age or any of the other factors that can cripple a 12 volt battery.
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APPLICATIONS
Virtually all cameras, camcorders, and other video field equipment
specifies a maximum voltage of 18 volts. The 14.4 volt DIGITAL battery
will provide superior performance and greater run time on that equipment.
CAUTION: Certain older equipment is not designed to accept 14.4
volt NiCad batteries. The 14.4 volt DIGITAL battery could damage
such equipment. Check with the equipment manufacturer or the
Anton/Bauer Customer Support Group prior to using a 14.4 volt
battery.
DIGITAL PROPAC
The Digital ProPac battery is the ideal source for all cameras and camcorders.
With an accessory Gold Mount Bracket, it can be used to power color
monitors, waveform monitors, vector scopes and virtually any other video
equipment designed to be operated from 12 volt DC power.
The Digital ProPac battery is also the preferred power source when using
the Anton/Bauer Ultralight®or Ultralight 2 “on-camera” accessory light.
The Gold Mount Bracket features an integral “PowerTap®” receptacle that
can power the Ultralight directly from the DIGITAL battery powering the
camera or camcorder.
DIGITAL TRIMPAC
The lightweight high energy Digital Trimpac battery is the ideal match for
the latest generation of smaller CCD cameras and camcorders. The
Digital Trimpac will provide excellent run times in applications
previously using slide-in type batteries. Run time improvements to 100%
are quite common with the Digital Trimpac.
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HIGH RATE DISCHARGE
For a given size and battery type, higher discharge currents will reduce
overall life expectancy while lower discharge currents will enhance
overall battery life. The DIGITAL battery incorporates a unique feature
that will flash the “LCD” display when a high rate discharge current
(equipment load) is applied to the battery.
The LCD indicator will resume normal operation when the high rate
discharge current is either reduced below the rating or completely
removed.
Particular caution should be used if the battery is powering a portable
light. At the very first signs of the light dimming or turning orange, the
power must first be turned off and the battery replaced. Never continue to
use a DIGITAL battery after the “Flashing 15 minute segment” flag has
appeared.
DIGITAL PROPAC
All lit segments of the Digital ProPac will flash when a discharge current
(load) greater than 8 amps/115 watts is applied.
DIGITAL TRIMPAC
All lit segments of the Digital Trimpac will flash when a discharge
current (load) greater than 5 amps/80 watts is applied.
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CHARGING WITH LOGIC SERIES CHARGERS
Charge this battery fully before using. Allow the battery to reach a steady
green (Lifesaver) mode before using. Charging is automatic on all Logic
Series chargers. The flashing red and green lights indicate the charger
and battery are establishing communications. The following are the
standard indications on any Logic Series Lifesaver Charger (Please refer
to the Charger manual for complete Charger instructions):
•Alternating red and green: Evaluating battery and/or
rejuvenating low voltage battery.
•Steady red: Battery waiting to charge (may either be in line to
charge or holding for temperature stabilization).
•Flashing red: Charging.
•Flashing green: Balancing mode or Ready/Verifying. Battery is
typically more the 80% charged.
•Steady green: Lifesaver mode. Batteries will remain 100%
ready for use indefinitely.
The battery should remain on the charger until just prior to being
used. The exclusive Lifesaver maintenance routine keeps the battery
100% charged and balanced by eliminating the typical self-discharge that
can cripple a battery that is stored for any length of time on the shelf. Do
not remove the DIGITAL batteries from the charger more than 8 hours
prior to actual use. For best results, this battery should be returned to the
Logic Series charger within 48 hours of being used. Please read the
individual charger Owner’s Manual to become acquainted with the many
unique features of the Logic Series chargers.
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OVER-DISCHARGED BATTERIES
An “over-discharged” voltage state is caused by leaving a battery
operated device unattended and allowing the battery to drain beyond the
low voltage warning point of the equipment and/or the “Flashing 15
minute segment” indication on the LCD of the DIGITAL battery.
Low voltage over-discharged batteries can also be caused by allowing
batteries to remain off the charger for extended periods. Returning
batteries to the Logic Series Lifesaver Charger as soon as possible after
use, and leaving batteries in the Lifesaver mode until just prior to using
will avoid this type of over-discharge condition.
A battery that has been inadvertently allowed to become over-discharged
will automatically trigger a special rejuvenation routine contained in all
Anton/Bauer Logic Series Chargers. In such cases the red/green
alternating LED’s, on the charger, indicate that the automatic rejuvenation
cycle is bringing the battery back up to a safe charging voltage. When the
Logic Series Charger verifies there are no thermal violations, it will begin
a complete charge cycle (Red flashing LED).
In the extreme case that a battery is over-discharged, the rejuvenation
charge routine will not be initiated by the charger until all other batteries
have completed their fast charge routines. Therefore, an extremely over-
discharged battery can be installed on a Logic Series Charger without the
charger indicating recognition.
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The DIGITAL TRIMPAC and DIGITAL PROPAC features an all
NEW “RealTime” LCD display providing on-the-fly remaining run time
estimates in 15 minute increments as well as simultaneously providing
remaining capacity information using the traditional “Fuel Gauge”
approach. No special adapters or set up is required. RealTime
automatically calculates the load and displays capacity information and
battery status at all times.
Special electronics protect the NiCad cells in the DIGITAL TRIMPAC
and DIGITAL PROPAC battery from damage and to ensure safe
operation. These electronics work in conjunction with the Digital Battery
electronics and will give the operator additional indications in the
RealTime display of the battery’s status as outlined below.
Hours
“RES” Bar
Remainin
g
Runtime
Minutes
Fuel Gauge Bars
Side Bars
“InterActive” Segment
“Service” Se
g
ment
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-The large numbers 1, 2 or 3 indicate
remaining hours under current load
(only one number will display at any
one time)
-The pie chart numbers (15, 30, 45, or
60) indicate remaining minutes under
current load.
-The InterActive Segment indicates a
FULLY CHARGED battery verified by
charger communication
-Top BAR: Indicates 75%-96%
- 2nd BAR: Indicates 50% - 75%
- 3Rd BAR: Indicates 25% - 50%
- 4th BAR: Indicates 7% - 25%
- INTERACTIVE 96 - 100%
-RES BAR: Indicates 0 - 6%
1. “INTERACTIVE” SEGMENT: When illuminated, it indicates the
DIONIC 90 battery has completed its full charge routine.
2. “RES” Bar: Is the last “Fuel Gauge” Bar and will start to flash at
6% capacity and will continue to flash until EOD is reached.
3. “SERVICE” SEGMENT: Indicates self-diagnostic functions have
detected anomalies. A battery with a “Service” flag should be returned to
the Anton/Bauer Service Department.
4. “SIDE BAR” SEGMENTS: Will remain ON (see below).
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If the SIDE BARS (only) flash, AND other icons are lit and not flashing,
this indicates the battery has requested to be fully charged and
discharged in order to update its “learned capacity”. This “learning”
should typically occur during normal equipment operation. However, if
the battery has not been fully charged and discharged for some time, this
indication will appear.
To remove the flashing SIDE BARS, fully charge the battery (STEADY
GREEN indication) on the InterActive 2000 charger. Then either:
(a) Discharge the battery on a camera in normal operation continuing
to keep the camera “hot” until it shuts down. Then return the
battery to the charger. When the battery is full remove it from the
charger.
(b) This can be done automatically with an InterActive2000
PowerCharger with a DDM (Diagnostic Discharge Module
installed. This unique feature is called “AUTOCAL” and is
included as standard on QUAD 2702 and DUAL 2722
PowerChargers. (Please reference the appropriate PowerCharger
Owner’s Manual.)
IMPORTANT NOTE: The flashing SIDE BARS indication is not a
warning indication. The battery will operate perfectly normal while
awaiting a “learning” cycle. Rather than relying on an “assumed”
capacity, as with some imitation fuel gauges, the DIGITAL PROPAC
and DIGITAL TRIMPAC batteries rely on the Digital Battery
electronics to update capacity information as the battery sees different
operating conditions and ages normally. The flashing bars are merely an
indication that the battery has not updated this information for some time
and is requesting a confirmation of its “learned” capacity.
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PREVENTATIVE MAINTENANCE
The DIGITAL battery incorporates unique battery management features.
Together with Anton/Bauer diagnostic accessories, an effective preventative
maintenance program can easily be created to optimize the return on battery
investment and greatly simplify battery management operations.
The PowerCharger, coupled with a DDM (Diagnostic Discharge Module),
will provide a complete battery management system. The PowerCharger
will allow you to run diagnostic evaluations as well as update the
battery’s “learned” capacity with the “AUTOCAL” feature. The
“AUTOCAL” feature is automatic and does not require any operator
input. Please reference the PowerCharger Owner’s Manual for additional
information.
The older style MP4-D, coupled with a DM-4, will allow you to run
similar diagnostic programs as a PowerCharger.
It is strongly recommended that all users of the Logic Series DIGITAL
Battery System have at least one PowerCharger complete with a DDM,
or MP4-D/DM-4 combination. Such a combination can also interface via
the RS-232 port provided to a printer producing hard copy battery reports
automatically, including battery serial number, date of manufacture,
number of charge/discharge cycles, calibrated capacity, and a complete
voltage/time discharge graph.
Logic Series DIGITAL batteries and Chargers together form a battery
management system that will maximize battery performance, eliminate
battery problems in the field and reduce costs by prolonging battery life
and precluding equipment down time.
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GUIDELINES FOR OPTIMUM PERFORMANCE AND
MAXIMUM LIFE
1. Keep batteries cool or at room temperatures whenever possible.
Sustained elevated temperatures are the primary reason for premature
failure of NiCad batteries:
a. Charging - Charge batteries at room temperature. In warm
climates keep chargers in air conditioned rooms that are
maintained between 65°F to 85°F for best performance.
b. On assignment - Do not leave batteries in a hot vehicle trunk or
out in direct sunlight unnecessarily.
c. Storage - If batteries are not going to be used for several
months, they should be fully discharged, sealed in a plastic bag
and stored in a refrigerator or freezer.
2. Use only Anton/Bauer Logic Series Lifesaver Chargers and keep
batteries on the charger until just prior to being used.
3. Return batteries to the Logic Series Charger as soon as possible after
use, preferably within 24 hours.
4. Do not over-discharge batteries - It is quite proper to discharge a
battery until a low voltage warning in the camera or VTR is observed.
However, a switch to a fresh battery should occur as soon as possible
following such indication.
a. A DIGITAL battery should be changed as soon as possible after
a "Flashing 15 minute segment" is indicated. Never continue to
use a DIGITAL battery after the “Flashing 15 minute segment”
has appeared.
b. Never leave a battery operated device unattended while it is
running.
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5. Discharging the battery for diagnostic purposes should only be
performed on an occasional basis (once every 6-8 weeks at most).
Unnecessary discharging only detracts from overall life.
6. Periodic cleaning of both the charger terminals and battery terminals
will ensure continued reliable operation. Dirty terminals may cause
the battery to indicate a steady red (“Hold”) mode on the charger.
Cleaning the terminals with a pencil eraser or lightly scraping the surface
with a blunt instrument will help reduce this situation.
Anton/Bauer publishes a comprehensive “Video Battery Handbook” to
help you further maximize the life and performance of your new
DIGITAL battery. This guide is available at no charge by contacting
Anton/Bauer at 1-800-422-3473 or 203-929-1100 or fax [phone].

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SERVICE
In the unlikely event a DIGITAL battery fails to deliver acceptable
performance, it must be returned to the Anton/Bauer Service Department, the
only facility qualified and equipped to service the Logic Series DIGITAL
batteries and calibrate the electronic components and sensors. Any attempt by
the user or any other unauthorized persons to service this battery will surely
result in improper calibration of the electronic components resulting in severe
battery damage and/or safety hazards to the operator, in addition to voiding
any/all remaining unconditional or pro-rated warranty conditions. Therefore:
1. DO NOT attempt to service this battery under any circumstances.
2. DO NOT send this battery for service to anyone other than the
Anton/Bauer Service Department.
3. DO NOT rebuild this battery - At the end of its useful life contact the
Anton/Bauer Service Department.
4. DO NOT DISPOSE OF THIS BATTERY. This battery contains
sealed Nickel-Cadmium cells and must be disposed of properly.
Anton/Bauer participates in a recycle program that handles Nickel-
Cadmium battery products (see the back page of this manual).
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SPECIFICATIONS
DIGITAL
PROPAC 14
DIGITAL
TRIMPAC
OUTPUT
VOLTAGE 14.4v Nominal
12 ~ 16.8v Operating 14.4v Nominal 12 ~ 16.8v Operating
CAPACITY
(CELL CAPACITY) 65 WH Nominal
(4 AH Rated) 45 WH Nominal (2.5 AH Rated)
TYPICAL
RUN-TIME
@ 15w - 4 Hrs.
@ 20w - 3 Hrs.
@ 30w - 2 Hrs.
@ 10w - 4 Hrs.
@ 13w - 3 Hrs.
@ 20w - 2 Hrs.
WEIGHT 5.25 lbs. 2.75 lbs.
Replacement fuses for the Digital ProPac are valued at 12.5 amps/125 volts.
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