Antunes VCT Series User manual

P/N 1011371 Rev. E 11/20
McDonald’s
®
www.antunes.com
CAUTION: Read all instructions before using the unit.
This manual is for the exclusive use of licensees and employees of
McDonald’s Systems, Inc..
© McDonald’s Corporation All Rights Reserved
Original Instructions
Vertical Contact Toaster
Owner’s Manual
Model VCTM-2
Manufacturing Numbers:
9210909
Scan with mobile device or enter URL
for product and service information.
A.J. Antunes & Co.
VCT Family
http://tiny.cc/ajaVCT
Antunes

Overview
This unit is intended to be used for com-
mercial applications, for example: in kitch-
ens of restaurants, canteens, hospitals and
in commercial enterprises such as baker-
ies, butcheries, etc., But not for continuous
mass production of food.
Before Use
This manual contains safety, installation,
and operating procedures for the unit.
Read and understand it completely before
installing or operating the unit. Keep this
document for reference. If the unit changes
ownership, this manual must accompany it.
In Case of Damage
If the unit arrives damaged, le a claim
with the carrier immediately. Save all pack-
ing materials when ling a claim. Freight
damage claims are the responsibility of
the purchaser and are not covered under
warranty.
Website
www.antunes.com
Service/Technical
Assistance
In Case of Damage
If any parts are missing or damaged,
problems with the installation or operation
of this product contact Antunes Customer
Service immediately at [phone]
(toll free).
Fill in the information in the next section
and have it ready when calling for
assistance. The serial number is on the
specication sticker located on the system.
Equipment Information to Save
Purchased from:
Date of purchase:
Model number:
Serial number:
Manufacturing number:
Authorized Service Agency
Name:
Phone No:
Address:
Table of Contents
Overview 2
Before Use 2
In Case of Damage 2
Website 2
Service/Technical Assistance 2
In Case of Damage 2
Equipment Information to Save 2
Authorized Service Agency 2
Safety Information Page 3
Installation 3
Operation 3
Maintenance 3
Service 3
Specications 4
Electrical Ratings 4
Electrical Cord & Congurations 4
Dimensions 4
Installation 5
Unpacking 5
Equipment Setup 5
Installing the Bun Chute 5
Operation 6
Recommended Temperatures 6
Recommended Speed Setting 6
Light/Dark Setting 6
Hi-Limit Reset Button 6
Viewing Settings 7
Changing Settings 7
Factory Reset 7
Maintenance 8
Daily Cleaning 8
Quarterly Cleaning 9
Replacing the Belt Wraps 10
Checking the Conveyor Belt Chains 11
Measuring conveyor belt Chains 11
Replacing Conveyor Belt Chains 11
Fault Codes 12
Troubleshooting 13
ReplacementParts 14
Exploded Views 16
Wiring Diagram 20
Notes 21
Limited Warranty 23
®
P/N 1011371 Rev. E 10/20
2

Safety Information Page
Installation
yRead and understand all instructions
before installing or using the unit.
yInstall this unit to comply with the
basic plumbing code of the Building
O󰀩cials and Code Administrators,
Inc. (BOCA) and the Food Service
Sanitation Manual of the Food
and Drug Administration (FDA).
yInstall and locate the equipment
only for its intended use as
described in this manual.
WARNING
ELECTRICAL SHOCK HAZARD.
Failure to follow the instructions in
this manual could result in serious
injury or death.
Do not modify the power supply cord
plug. If it does not t the outlet, have
a proper outlet installed by a qualied
electrician.
Electrical ground is required on this
appliance.
Check with a qualied electrician if you
are unsure if the appliance is properly
grounded.
Do NOT use an extension cord with this
product.
The unit should be grounded accord-
ing to local electrical codes to prevent
the possibility of electrical shock. It
requires a grounded receptacle with
separate electrical lines, protected by
fuses or circuit breaker of the proper
rating.
NEVER unplug the power cord while
the unit is running. Use the proper
shutdown procedure before unplugging
the power cord.
Operation
yThe unit is furnished with
a properly grounded cord
connector. Do not attempt to
defeat the grounded connector.
yDo not operate the unit if it has
been damaged or dropped, if it
has a damaged cord or plug, or
if it is not working properly.
yDo not block or cover any
openings on the equipment.
yDo not immerse the cord,
unit, or plug in water.
yKeep the cord away from
heated surfaces.
yDo not allow the cord to hang over
the edge of a table or counter.
yThis appliance is not to be used
by persons (including children)
with reduced physical, sensory
or mental capabilities, or lack
of experience and knowledge
unless they have been given
supervision or instruction.
yChildren being supervised are
not to play with the appliance.
yBread may burn. Therefore toasters
must not be used near or below
curtains or other combustible walls
and materials. Failure to maintain
safe operating distances may cause
discoloration or combustion.
Maintenance
yDo not use abrasive materials;
they can damage the unit’s
stainless steel nish.
yDo not use corrosive chemicals
in this equipment.
yChlorides or phosphates in cleaning
agents (e.g., bleach, sanitizers,
degreasers, and detergents) can
permanently damage stainless
steel equipment. The damage is
usually in the form of discoloration,
dulling of the metal surface nish,
pits, voids, holes, or cracks.
This damage is permanent and
is not covered by warranty.
yAlways use a soft, damp cloth for
cleaning. Rinse with clear water and
wipe dry. When required, always rub
in the direction of metal polish lines.
yRoutine cleaning should be
performed daily with soap and water.
yRub o󰀨 nger marks and smears
using soap and water.
yDo not clean unit or components
in a dishwasher unless specically
specied in the cleaning instructions.
yDo not clean the unit with a
water jet or steam cleaner.
Service
yInspection, testing, and
repair of electrical equipment
must be performed only by
qualied service personnel.
yTo avoid possible personal injury
and/or damage to the unit, all
inspections, tests, and repair of
electrical equipment should be
performed by qualied personnel
ONLY. Contact Antunes Technical
Service for adjustment or repair.
yTurn the power o󰀨, unplug the power
cord, and allow unit to cool to room
temperature before performing
any service or maintenance.
yIf the supply cord is damaged,
it must be replaced by the
manufacturer, its service agent, or
a similarly qualied person in order
to avoid an electrical hazard.
yCleaning and user maintenance
shall not be made by children
without supervision.
®
P/N 1011371 Rev. E 10/20 3

A
C
B
A
C
B
Specications
Electrical Ratings
ElectricalCord&Congurations
Model & Mfg.
No. Description Conguration
VCTM-2
9210910
(No Butter
Wheel)
NEMA 6-20P, 20
Amp., 250 VAC.,
Right Angle
Model &
Mfg. No. Volts Watts Amp Hertz
VCTM-2
9210909 208-230 3100 14.9/13.4 50/60
Model &
Mfg. No.
Width
(A)
Depth
(B)
Height
(C)
VCTM-2
9210909
15 1/4”
(387 mm)
15 1/2”
(394 mm)
25 1/2”
(648 mm)
Dimensions
®
P/N 1011371 Rev. E 10/20
4

Installation
Unpacking
1. Remove unit and all packing materials
from shipping carton.
2. Open the included large box. It
should contain the following (See
Figure 2):
yBun Chute
yButter Wheel and Pan
yBun Feeder
yTwo guttered Release Sheets
yPlaten Cleaning Tool
yOwner’s Manual
yMaintenance Card
3. Remove all shipping tape and
protective coverings from the unit and
parts.
NOTE: Missing or damaged parts?
Contact Antunes Customer
Service at [phone] (toll
free).
Rear
Conveyor
Cover Hinge
Insert Bun Chute
through front of unit.
Bun Chute is properly
installed when it hangs
from the rear Conveyor
Cover hinge.
Figure 1. Bun Chute Installation
Equipment Setup
Before placing the toaster into service, pay
attention to the following guidelines:
yMake sure power to the
unit is off and the toaster is
at room temperature.
yDo NOT block or cover any
openings on the unit.
yDo NOT immerse cord
or plug in water.
yKeep cord away from
heated surfaces.
yDo NOT allow cord to hang
over edge of table or counter.
yConnect the unit to the proper power
supply. Refer to the specification
plate for proper voltage.
NOTE: The factory has pre-installed
a Release Sheet over the
Platen (Figure 2). Verify that
it is properly in place before
proceeding.
Installing Butter Wheel
Assembly
1. Remove Butter Wheel and Pan from
box.
2. Install the Pan over the front edge of
the Heat Shield and place the Butter
Roller in Pan and engage into gear
case (Figure 2).
3. Fill the Butter Pan with Butter before
toasting.
Installing the Bun Chute
1. If the unit is on, be sure to put on heat
resistant gloves.
2. Insert the Bun Chute through the front
of the unit according to Figure 1.
3. Hang the back of the Bun Chute on
the rear Conveyor Cover hinge. When
properly installed, the Bun Chute
supports will be ush against the front
of the unit (Figure 1).
NOTE: You may need to stand to the
side of the unit to guide the Bun
Chute into place from the front
and rear using both hands.
IMPORTANT: Make sure Heat Shield
assembly is activating the
Conveyor Interlock Switch
(Figure 2). The conveyors
will not rotate unless the Heat
Shield is in place and Conveyor
Interlock Switch is activated.
®
P/N 1011371 Rev. E 10/20 5

Rear Conveyor
Cover
Assembly
Release Sheet
Pan
Bun
Chute
Platen
Rear Cleated
Belt Wrap
Front
Cleated
Belt Wrap
Front Conveyor
Cover Assembly
Bun Feeder
Butter Wheel
Installation
Figure 2. Components
Bun Chute Assembly
connected over the rear
Conveyor Cover Hinge
®
P/N 1011371 Rev. E 10/20
6

Bun Chute
Temperature Controls
& Temperature Display
Butter Wheel
and Pan
Bun Thickness
Adjustment Control
(Crown)
Bun Thickness
Adjustment
Control (Heel)
Hi-Limit
Reset
Power
Cord
Figure 3. VCTM-2 Toaster
Operation
1. Set the Bun Thickness Adjustment
Controls (Figure 3).
NOTE: The McDonald’s “Gold
Standard” for toasting is the
decidingfactoronthenished
product, not the Bun Thickness
setting.
NOTE: The default Bun Thickness
settings are 2 for Crown Front
and 2 for Heel Rear, but settings
are adjustable from 1-6. It is
acceptable to adjust the Bun
Thickness setting as needed
to achieve the desired quality
toast and bun compression.
2. Turn the power on and wait until the
display reads USE before proceeding.
NOTE:Thedisplay(Figure3)ashes
“LO” during warm-up. “USE”
appears when the toaster is
ready for use.
3. Fill the Butter Pan .
4. Slide buns across the rotating Butter
Wheel with the cut face down .
5. Drop buns into the Bun Feeder. Insert
buns so they face the center platen.
The cut sides of heel and crown must
face each other and slide against the
Release Sheet with Crowns inserted
in the front and Heels inserted in the
rear.
6. Toasted buns drop onto the Bun
Chute (Figure 3).
7. Test at least 4 buns before putting the
toaster into service.
Default Settings
Recommended Temperatures
The default and recommended
temperature setting for the A platen heater
is 560°F (293° C).
The default and recommended
temperature setting for the B platen heater
is 495° F (257° C).
Reccomended Speed Setting
The default and recommended speed
setting is 255 for 22 second pass-through
(plus or minus 2 seconds).
Light/Dark Setting
The toaster has a Light/Dark adjustment
setting that allows you to adjust the toast
quality as the toaster is running.
While the toaster is in USE mode, press
the UP or Down arrow buttons to adjust the
Light/Dark setting.
The default setting is D0.
Light 10 is the lightest setting
Dark 10 is the darkest setting.
®
P/N 1011371 Rev. E 10/20 7

Viewing Settings
To view the toaster settings press and
hold the Menu button (Figure 4) for
approximately 5 seconds. The unit beeps
and shows the settings in the following
order, displaying the value in column 1
rst, then the actual setting.
Display
Shows
Setting Description
ºA - ° F Platen current
temperature*
bº - ° F B Auxiliary heater current
temperature*
SPEd Speed of belts
Unit Current temperature Unit
Er Error Code
Et - d Elapsed Time of toaster
usage
Int ° F Internal toaster
Temperature
PL Power Line Voltage
* The rst circles shown in these values
represent the Platen indicator lights. The
temperature unit will be shown as ° F or °
C depending on the Unit setting.
Changing Settings
The only settings that can be changed on
the toaster are:
yPlaten setpoint temperature
yAuxiliary setpoint temperature
ySpeed
yUnit
To change these settings:
1. With the toaster turned o󰀨, press and
hold the Menu button and turn the
toaster on. Continue holding the Menu
button until the unit beeps and EnA
appears on the display. Release the
Menu button.
2. Press the Menu button again. The
toaster shows ºA - ° F (Platen) and
then shows the current Platen setpoint
value. Use the ▲ and ▼ buttons to
change the value as needed.
3. Press the Menu button to move to the
Auxiliary setting. Edit as needed.
4. Press the Menu button to move to the
SPEd (Speed setting). Edit as needed.
5. Press the Menu button to move to the
Unit setting. Edit as needed.
The settings are saved each time you
press the Menu button and move to the
next value. The toaster exits programming
mode after 30 seconds of inactivity.
Figure 4. Control Panel and Display
Display
Down Arrow Button Up Arrow Button
Menu
Button
Factory Reset
To reset the toaster to the original factory
settings:
6. Turn the toaster o󰀨.
7. Press and hold both the ▲ and ▼
buttons and turn the toaster on,
continuing to hold the ▲ and ▼
buttons until the unit beeps and
FR (Factory Reset) appears on the
display.
8. Release the buttons.
Hi-Limit Reset Button
A Hi-Limit Control turns o󰀨 power to the
unit if it overheats. To reset the control,
allow the unit to cool, then locate the Reset
Button at the rear of the unit. Remove
the black protective cap, press the Reset
Button, and reinstall the protective cap
(Figure 3).
NOTE: If the Hi-Limit requires
continuous resetting, contact
Antunes Technical Service.
®
P/N 1011371 Rev. E 10/20
8

Maintenance
Daily Cleaning
WARNING
Turn the power o󰀨, unplug the power
cord, and allow the unit to cool to room
temperature before performing any
service or maintenance.
For daily cleaning steps refer to
preventative maintenance card PR 74
provided with this manual
Replacing the Belt Wraps
(Replacement as Needed)
WARNING
Turn the power o󰀨, unplug the power
cord, and allow the unit to cool to room
temperature before performing any
service or maintenance.
NOTE: Depending on toaster
usage and how well they are
cleaned daily will determine
the lifespan of the Belt
Wraps
1. Turn the power o󰀨, unplug the power
cord, and allow the unit to cool before
proceeding.
2. Put on heat-resistant gloves. Remove
the Bun Feeder, Release Sheet, and
Bun Chute and set aside (Figure 2).
3. Set the Bun Thickness Compression
Knobs to 6. Open both Conveyor
Covers.
4. If necessary, remove both existing
Belt Wraps. Lift the ap on the Belt
Wrap and disconnect the Belt Wrap
hooks from the Conveyor Belt Chain.
Discard used Belt Wraps.
5. Wipe the new belts with a clean,
sanitizer-soaked towel.
6. Install the new Belt Wraps onto
the toaster under the support rods,
making sure the ap is pointing down
(Figure 5, 6, 7).
7. Connect the Belt Wrap hooks to the
Conveyor Belt Chain, ensuring all
hooks snap into place (Figure 6, 7, 8).
NOTE: Install the hooks on a smaller
link/gap on the conveyor
chain belt to ensure better
performance.
NOTE: Make sure the Belt Wraps are
installed under the support
rods.
Figure 5. Replacing Belt Wraps Figure 6. Connect Belt Wrap Hooks
Figure 7. Connect Belt Wrap Hooks
Figure 8. Check hooks snap into place
8. Close the Conveyor Covers.
9. Reinstall the Release Sheet, Bun
Chute, and Bun Feeder and return the
toaster to operation.
®
P/N 1011371 Rev. E 10/20 9

Checking the Conveyor Belt
Chains
Measuring Conveyor Belt Chains
1. Turn the unit o󰀨, unplug the power
cord, and allow the unit to cool.
2. Remove the Bun Feeder and Bun
Chute (Figure 2). Set the Bun
Thickness Compression Knobs to 6
& 6.
3. Open both Conveyor Covers.
4. Remove the Belt Wraps and set aside
(Figure 5).
5. Facing the toaster, locate the
approximate center-point of the
Conveyor Belt Chain.
6. Pull the chain away from the edge of
the toaster (Figure 9).
7. Measure the distance from the frame
of the unit and the chain. A U.S.
Dime (1.8 cm) can be used for the
measurement (Figure 8).
8. If the gap is 2 times wider than the
coin or larger than 3.6 cm, remove
one 1/2” link as described below.
9. Disconnect the chain by squeezing
any two links together and unhook
the links from each other (Figure 10).
Needle-nose pliers may be used.
NOTE: There are two small 1/2” links
on each side of the Conveyor
Belt Chain. The rest are large
3/4”links.
10. Remove one 1/2” link from the chain.
11. Reassemble the chain onto the
sprockets as described in the
Replacing Conveyor Belt Chains
section of this manual.
12. Measure the gap again with the coin.
The coin should t snuggly between
the chain and frame.
13. Check the opposite side of the toaster
using the same steps.
14. When nished, reassemble the unit
and return to operation.
NOTE: If the ends of the Conveyor Belt
Chain cannot be connected,
remove an additional small 1/2”
linkandinstallalarge3/4”link
in its place.
Replacing Conveyor Belt Chains
1. Turn the power o󰀨, unplug the power
cord, and allow the unit to cool before
proceeding.
2. Remove the Bun Chute and set the
Compression Control Knobs to 6 & 6.
3. Open both Conveyor Covers.
4. Remove both Belt Wraps and set
aside.
5. Disconnect the Conveyor Belt Chain
by squeezing any two links together
and unhook both ends of one link
(Figure 9). Repeat on other side.
6. Place the new chain on the top
sprockets with hook ends down.
NOTE: The ends of the hooks must
point down (Figure 10).
7. Wrap the chain around the top and
lower sprockets. Hook both ends
together. Repeat on other side.
NOTE: Install the Conveyor Belt Chains
under the upper and lower
Support Rods.
8. If the Belt Wraps are in good
condition, reinstall. Otherwise install
new Belt Wraps.
9. Close the Conveyor Covers, set the
Bun Thickness Compression Knobs
back to their
normal settings and reinstall the Bun
Feeder and Bun Chute.
Figure 10. Removing Conveyor Belt
Chain
Figure 9. Measuring Conveyor Belt
Chain
Rotation
Upper Support Rod
Large Link
P/N 0800121
Small Link
P/N 0800204
®
P/N 1011371 Rev. E 10/20
10

Fault Codes
The table below describes error codes and the corrective action.
Error # Cause/Description Corrective Action
1 Cannot communicate with thermocouple A/D converter (U3).
Potentially failed PC Board Component.
Turn unit o󰀨 and back on again. If error persists, this may indicate a
failed PC Board component. Contact Antunes Technical Service for
assistance 877-392-7854.
2 Cannot detect power line zero cross. Potentially failed PC Board
Component.
3 Calibration check sum. Potentially failed PC Board Component.
4 Microprocessor I2C buss communications error. Potentially failed
PC Board Component.
5 Microprocessor I2C buss communications error. Potentially failed
PC Board Component.
6Cannot communicate with Fram (U9). Potentially failed PC Board
Component.
7 Cannot communicate with TMP75 (board temp sensor) (U4).
Potentially failed PC Board Component.
8 On-board voltage reference in thermocouple circuit failed (U1).
Potentially failed PC Board Component.
9 Not used. Not Used
10 Board temp sensor exceeds 158° F. Verify vents on toaster are unblocked and not near other heated
appliances. If error persists, contact Antunes Technical Service for
assistance 877-392-7854.
11 Main Hi Limit tripped. Reset Hi Limit, turn unit o󰀨 and back on again. If error persists,
contact Antunes Technical Service for assistance 877-392-7854.
12 Cannot measure power line voltage Failed on-board transformer
used for power control (T1).
Turn unit o󰀨 and back on again. If error persists, contact Antunes
Technical Service for assistance 877-392-7854.
13 USB port voltage below 4.5V - Something plugged into USB port. Remove anything connected to the USB port, turn unit o󰀨 and back
on again. Turn unit o󰀨 and back on again. If error persists, contact
Antunes Technical Service for assistance 877-392-7854.
14 Main platen has not reached set point within 20 minutes.
Turn unit o󰀨 and back on again. If error persists, contact Antunes
Technical Service for assistance 877-392-7854.
15 Main platen has exceeded 650° F.
16 Main platen has fallen 50°F below set point after Ready state.
17 Main thermocouple failed (open).
18 Aux has fallen 50°F below set point after Ready state; will clear from
display if temperature recovers; error is logged into memory. Make sure front and rear covers are in proper position. Turn unit
o󰀨 and back on again. If error persists, contact Antunes Technical
Service for assistance 877-392-7854.
19 Auxiliary Heater exceeds 525° F.
20 Auxiliary Heater does not reach set point within 20 minutes.
21 Auxiliary thermocouple failed (open). Turn unit o󰀨 and back on again. If error persists, contact Antunes
Technical Service for assistance 877-392-7854.
22 Auxiliary Hi Limit (hardware circuit trips at 550°F which turns o󰀨
contactor; ER22 then shows within 2 seconds).
Turn unit o󰀨 and back on again. If error persists, contact Antunes
Technical Service for assistance 877-392-7854.
23 Cannot communicate with motor microprocessor (U13). Turn unit o󰀨 and back on again. If error persists, this may indicate a
failed PC Board component. Contact Antunes Technical Service for
assistance 877-392-7854.
24 Motor stopped. Make sure no buns are stuck in conveyors or any obstructions
around conveyors. Turn unit o󰀨 and back on again. If error persists,
contact Antunes Technical Service for assistance 877-392-7854.
®
P/N 1011371 Rev. E 10/20 11

Problem Possible Cause Corrective Action
No Control Display
Power cord not plugged in Plug power cord into the proper electrical outlet.
Circuit breakers turned o󰀨 or tripped. Damaged
electrical outlet, plug, or cord. Power switch dam-
aged
Reset circuit breakers. If they trip again, check the power
cord,plug, and outlet for damage. Contact Antunes Technical Ser-
vice for assistance 877-392-7854.
Power Switch not turned on or is faulty. Turn the unit o󰀨 and then on again. If the problem persists, contact
Antunes Technical Service for assistance 877-392-7854.
Faulty Transformer
Conveyor does not rotate
Conveyor Belt/Chain has stretched. Chain skipping
on sprockets.
Measure and adjust the conveyor belt chains as described in the
Maintenance section of this manual.
Loose setscrew on one of the drive sprockets Contact Antunes Technical Service for assistance 877-392-7854.
Motor Drive Chain loose Contact Antunes Technical Service for assistance 877-392-7854.
Internal part /object interfering within conveyor
system Check for interference & clear up as necessary.
Conveyor(s) skips or
hesitates
Conveyor chains loose. Measure and adjust the conveyor belt chains as described in the
Maintenance section of this manual.
Belt wrap clip not attached. Verify both clips on each belt wrap are attached, reattach if neces-
sary.
Loose or misaligned sprocket Contact Antunes Technical Service for assistance 877-392-7854.
Motor drive chain loose or stretched Contact Antunes Technical Service for assistance 877-392-7854.
Drive motor(s) have failed Contact Antunes Technical Service for assistance 877-392-7854.
Buns not toasting ad-
equately
Compression settings are incorrect. Use recommended setting or adjust compression knobs as needed
to achieve desired toast quality.
Release sheet is worn or needs cleaning.
Inspect release sheet for cleanliness, worn spots, wrinkles , or
tears. Clean or replace release sheet as described in the Mainte-
nance section of this manual.
Platen has debris buildup. Clean Platen as described in the Maintenance section of this
manual.
Light/Dark setting needs to be adjusted. Adjust light/dark setting. See Operation section of this manual.
Crowns and/or Heels must
be forced into the toaster.
Buns sticking and burning.
Belt wraps are dirty, worn or damaged. Clean or replace Belt Wraps as described in the Maintenance sec-
tion of this manual.
Platen has debris buildup. Clean Platen as described in the Maintenance section of this
manual.
Release sheet is dirty, worn or damaged. Clean both sides or replace release sheet as described in the
Maintenance section of this manual.
Conveyor Chains loose. Adjust the conveyor belt chains as described in the Maintenance
section of this manual.
Drive motor stalls intermittently. Contact Antunes Technical Service for assistance 877-392-7854.
Compression settings are incorrect. Use the recommended settings or adjust as needed to achieve
desired toast quality.
Buns are not inserted into the toaster properly. Insert Crowns in front conveyor with and Heels in rear conveyor.
Cut side of buns need to face the platen.
Toaster making unusual
sounds
Fan needs to be cleaned or replaced. Clean fan as described in the Maintenance section of this manual
or contact Antunes Technical Service for assistance 877-392-7854.
Conveyor belt chains have stretched or adjusted
incorrectly.
Adjust the conveyor belt chains as described in the Maintenance
section of this manual.
Motor Drive chain needs lubrication. Lubricate chain.
Conveyor shaft bearing is binding. Contact Antunes Technical Service for assistance 877-392-7854.
Buns getting caught in bun
chute area Bun chute installed incorrectly Reinstall Bun chute correctly.
Toaster displays ERR 10 Internal temperature of control compartment ex-
ceeded 160° F.
Verify fan instake on back of toaster is clean, not blocked and has
proper spacing. Clean cooling fan if needed, if not rotting, contact
Antunes Technical Service. Check if cooling fan is functioning. If
not, replace fan.
Troubleshooting
®
P/N 1011371 Rev. E 10/20
12

Replacement Parts
Parts list (see Exploded diagrams below)
Note
Use only genuine Antunes replacement parts in this unit.
Use of parts other than those supplied by the manufacturer
will void the warranty.
Item
No. Part # Description QTY.
1 0012982 Conveyor Belt Assembly 37/2 2
2 0013412 Inner Spring Tensioner Assy 2
3 0021951 Tensioner Bracket Weldment
- Right 2
4 0021952 Tensioner Bracket Weldment
- Left 1
5 0021959 Cam Weldment 2
6 0021961 Conveyor Cover Weldment 1
7 0022186 Bun Chute Weldment 1
8 0022194 End Hsg Weldment 1
9 0022195 Control Housing Weldment 1
10 0022295 Base Weldment 1
11 0022296 Bun Feeder Weldment 1
12 0022297 Weldment, Slide Shield -
Crown 2
13 0022298 Weldment, Slide Shield - Heel 2
14 0022299 Weldment, Butter Wheel
Roller 1
15 0022300 Weldment , Conveyor Cover
Rear 1
16 0100295 Platen, Grill 200V/1900W 1
17 0400138 Lock-Nut, Conduit-1/2” Npt 1
18 0400265 Bushing, Shorty 3/8” 4
19 0400315 Strain Relief-Cord Connector 1
20 0400432 Bushing, Open/Closed 1
22 0503495 Bracket, Retainer Right 2
23 0503497 Bracket, Tensioner-Left 1
24 0503507 Bracket, Retainer Left 2
25 0504321 Spacer 0.503 X 0.69 X 0.06” 1
27 0506755 Retainer, Bearing 5
28 0507327 Butter Wheel Housing 1
29 0507500 Retainer, Bearing 1
30 0507507 Panel, Control 1
31 0507508 Panel, End Housing 1
32 0507509 Aux. Heater Retainer Clip 2
33 0507546 Pan, Butter 1
34 0507556 Panel, Electrical 1
35 0507557 Bracket, Contactor 1
36 0507558 Bracket, Thermocouple 1
37 0507559 Chain Tensioner Bracket 1
Item
No. Part # Description QTY.
38 0507560 Motor Mounting Bracket 1
39 0600143 Spring, Compression Setting 1
40 0800455 Rod, Knob (Heel) 1
41 0800457 Rod, Knob (Crown) 1
42 0800458 Rod, Support 4
43 0800459 Rod, Bun Feeder 1
44 0800460 Shaft, Drive 2
45 0800900 Rod, Pivot, 3/16 O.d. 2
46 1000900 Label - Warning 1
47 1001181 Label, Crown 2
48 1001551 Label, Install 1
49 1001552 Label, Cam (Heel) 1
50 1002662 Label, Wiring Diagram 1
51 1002654 Label, Crown Compression 1
52 1002655 Label, Control 1
53 1031215 Spec Label 1
54 1070013 QR Label 1
55 2070135 Coupler 4
56 2100230 Bumper, Recess W/Washer 4
57 2100378 Rail, Slide 4
58 2100393 Bottom Rail, Slide 2
59 2110127 Ring, Retaining 4
60 2120210 Spacer 0.503 X 0.690 X 0.532 1
61 2150179 Sprocket, 25B14 1/2” Bore 1
62 2150187 Chain, Drive 1
63 2150190 Sprocket, 25B28 1/2”Bore
Stepped Tooth 8
64 2150212 Sprocket, 25B12 1/2” Bore 1
65 2150214 Sprocket, 25B30, 1/2” Bore 1
66 2150250 Bearing, Flanged 1
67 2150251 Sprocket, 25B14 3/8” Bore 1
68 2150260 Bearing Sleeve 6
69 2150368 Miter Gear, 20° Pressure
Angle 4
70 2150401 Chain, Drive (56 Links) 1
71 2150413 Sprocket, 25B20 1/2” Bore 2
72 2150414 Shaft, Idler 1
73 2150415 Coupler 1
74 2150418 Sprocket, 25B16 3/8” Bore 1
75 2150419 Assembly , Idler Shaft 1
76 2150420 Shaft, Drive 1
77 2180145 Cover, Bumper 4
78 300P124* Ring, Retaining 3/8” 1
79 303P115* Cotter Pin-1/16” 1
80 303P133* Pin, Clevis 1
81 304P105* Nut, Hex ‘Keps’ #4-40 1
®
P/N 1011371 Rev. E 10/20 13

Item
No. Part # Description QTY.
82 306P102* Washer, Int. Tooth #6 1
83 306P105* Screw, Mach. #6-32 X 1/2” 1
84 308P102* Washer, Int. Tooth #8 1
85 308P115* Screw, Mach. #8-32 X 3/8” 1
86 308P124* Screw, Mach One-Way #8-32 1
87 308P143* Nut, Hex ‘Keps’ #8-32 1
88 308P145* Nut, Hex Acorn #08-32 Low
Crown 1
89 308P157* Screw, Tap 8-32 X 3/8”Lg 1
90 308P181* Scr, Mach #8-32 X 3/8”
Phflthd 1
91 308P203* Screw, Tap 8-32 X 3/8” W/Int.
Tooth Washer 1
92 310P180* Screw, Mach. #10-32 X 1-3/4” 1
93 310P199* Scr, #10-32 X 3/8 Lg Socket
Hd Cap 1
94 310P213* Screw, Phpnhd #10-16 X 3/4”
Thrd Form
1
95 325P104* Washer, Flat 1/4” S/S 1
96 325P203* Washer, Spring Steel Single-
Wave 1
97 4000186 Motor, 230V 1
98 4000202 Fan, Axial - 230V, Metal
Housing & Imp 1
Replacement Parts
Continued
Item
No. Part # Description QTY.
99 4010221 Cap-Mp, Motor Run 1
100 4010245 Switch, Rocker 1
101 4030352 Thermostat, Hi-Limit 700°F 1
102 4030455 Aux Heater, 200Vac, 550W 2
103 4050214 Thermocouple Type “K” (Open
End) 1
104 4050229 Line Filter 1
105 4050236 Contactor, 2 Pole No 1
106 4050240 Relay, Solid State Dual Pole
W.Conn-Recept 1
107 4060234 Wire Strap - 3/8” 1
108 4060466 C-Clip 4
109 4070154 Varistor Board 1
110 7002037 Black Wavy Silicone Belt 1
111 7001168 Platen Cover Sheet (3 pack) 1
112 4070238 Asy-PCB, VCT Mini Power
Board 1
113 4070240 Asy-PCB, VCT Mini Control
Board 1
114 3100228 SCR, SHLDR #10-32 x 1.125 1
115 0013313 End Housing Cover Assembly 1
116 0507322 Cleaning Tool 1
* Items available in packages of 10 (ten)
®
P/N 1011371 Rev. E 10/20
14

11
14
33
66
66
49
6
7
40
55
55
28
108
108
70 65
64 31
55 75
76
55
39
74
62
71
75
71
37
114
122
23
122
78
225
74
59
96
95
69 131
122
73
29
131 68
77
68
27
122
15
89
33
Used on Mfg. No. 9210911 ONLY
Used on
Mfg. No.
9210911
ONLY
Used on
Mfg. No.
9210910
ONLY 30
89
108
108
115
Exploded Diagram 1
®
P/N 1011371 Rev. E 10/20 15

111
89
101
87
27
77
68
131
32
103
68 77
27 87
30
87
27
77
68
109
17
19
32
69
95
59
96
35
105
106
100
112
68
77 27
49
66
51
100
66
52
41
113
81
Exploded Diagram 2
®
P/N 1011371 Rev. E 10/20
16

4
3
695
102
111
16
103
13 58
45 102
69 5
3
4
36
72
63
2
63 63
72
44
44
63
63
63
63
15
1
110
1
6
57
45
116
31
110
24
2
22
24
Exploded Diagram 3
®
P/N 1011371 Rev. E 10/20 17

116
97
98
34
99
94
91
71
56
77
ExplodedDiagram4
®
P/N 1011371 Rev. E 10/20
18

4
101.6
3
76.2
1
8
"
3.2
TYP
R
1
16
"
1.6
TYP
FOR INFORMATION CALL 1-800-253-2991
www.ajantunes.com
35
# WIRE NUMBER
1
2
20
3
4
23
19
19
31
32
33
28
30
29
21
19
22
23
23
34
25
26
22
27
21
14
13
12
11
18
11
11
11
56
9
8
7
10
23
24
36
WIRING DIAGRAM
1002662 REV B
550W
550W
1900W
AUX
MAIN
FAN
A
B
SSR1
TACH
HI-LIMIT
700°F
C1
MAIN
AUX
POWER
MOTOR
C1
370°C
BRN
BLK
GRY
CAP1
1UF
CONNECTOR
J1
J2
POWER SUPPLY
BLK
F1
MOV
LF1
L1
L2
SW1
208/240V
3000W MAX
50/60HZ
H1
H2
H3
1
23
1
2
3
1
2
3
4
1
2
3
1
2
3
4
J1
J4
J6
J10
J11
1
2
3
R
Y
R
Y
MOTOR
MAIN
CONTROL
WIRE LEGEND
# 18 GA PVC
20 GA XLPE
12 GA XLPE
14 GA TEF
∆ 22 GA TFE
# GRN/YEL
22 GA XLPE
BLK
WHT
BLK
# BLK
# WHT
∆ WHT
∆ BLK
∆ BLK
RED
WHT
RED
YEL
WHT
∆ ORG
∆ BLK
∆ ORG
∆ WHT
∆ WHT
# GRN/YEL
BLU
BLK
# ORG
BRN
∆ ORG
BLK
BLK
BLK
BLK
RED
ORG
RED
YEL
# WHT
# BLK
WHT
WHT
BLK
WHT
∆ WHT
# GRN/YEL
2) GRAPHICS & TEXT: BLACK
(PRE-CUT 6 PER SHEET 8-1/2" X 11")
WITH PERMANENT ADHESIVE BACKING
1) MATERIAL: 60# OFFSET WHITE
NOTES:
REV DATE PCO NO. DESCRIPTION BY
B 6/6/18 PC-15168 REDRAWN IN SOLIDWORKS BJ
A 3/11/16 PC-13715 INITIAL RELEASE GMM
5
4
3
2
1
DO NOT
SCALE
DRAWING
THIRD ANGLE
PROJECTION
NO BURRS ALLOWED
BREAK ALL SHARP CORNERS
INTERPRET DIMENSIONS AND
TOLERANCES PER ASME Y14.5-2009
APVD BY:
DATE:
SCALE:
ISO COMPLIANT COMPANY
180 KEHOE BLVD, CAROL STREAM, IL 60188
B
LABEL-WIRING DIAGRAM
SEE NOTES
1002662
3/11/16
UNLESS OTHERWISE SPECIFIED:
1:1
SHEET 1 OF 1
REV:
PART NUMBER:
A
SIZE:
PART DESCRIPTION:
DATE:
DRAWN BY:
MATERIAL SPECIFICATION:
ALL DIMENSIONS: INCH [mm]
TOLERANCES:
FRACTIONS
1/32" [.8mm]
DECIMAL
.xx
.01" [.25mm]
.xxx
.005" [.125mm]
ANGULAR:
1
GMM
THE INFORMATION AND DESIGNS CONTAINED IN THIS DRAWING ARE CONFIDENTIAL AND THE
PROPRIETARY PROPERTY OF A.J. ANTUNES & CO. NEITHER THIS DESIGN NOR ANY INFORMATION
CONTAINED HEREIN MAY BE REPRODUCED OR DISCLOSED TO OTHERS WITHOUT THE EXPRESS
WRITTEN CONSENT OF A.J. ANTUNES & CO.
Wiring Diagram
®
P/N 1011371 Rev. E 10/20 19

Equipment manufactured by Antunes has been constructed of the nest materials available and manufactured to
high quality standards. These units are warranted to be free from electrical and mechanical defects for a period
of one (1) year from date of purchase under normal use and service, and when installed in accordance with
manufacturer’s recommendations. To insure continued operation of the units, follow the maintenance procedures
outlined in the Owner’s Manual. During the rst 12 months, electromechanical parts, non-overtime labor, and
travel expenses up to 2 hours (100 miles/160 km), round trip from the nearest Authorized Service Center are
covered.
1. This warranty does not cover cost of installation, defects caused by improper storage or handling prior to
placing of the Equipment. This warranty does not cover overtime charges or work done by unauthorized
service agencies or personnel. This warranty does not cover normal maintenance, calibration, or regular
adjustments as specied in operating and maintenance instructions of this manual, and/or labor involved in
moving adjacent objects to gain access to the equipment. This warranty does not cover consumable/wear
items. This warranty does not cover damage to the Load Cell or Load Cell Assembly due to abuse, misuse,
dropping of unit/shock loads or exceeding maximum weight capacity (4 lbs). This warranty does not cover
water contamination problems such as foreign material in water lines or inside solenoid valves. It does not
cover water pressure problems or failures resulting from improper/incorrect voltage supply. This warranty
does not cover Travel Time & Mileage in excess of 2 hours (100 miles/160 km) round trip from the nearest
authorized service agency.
2. Antunes reserves the right to make changes in design or add any improvements on any product. The right
is always reserved to modify equipment because of factors beyond our control and government regulations.
Changes to update equipment do not constitute a warranty charge.
3. If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful
inspection should be made of the shipment as soon as it arrives and visible damage should be noted upon the
carrier’s receipt. Damage should be reported to the carrier. This damage is not covered under this warranty.
4. Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such
freight and taxes are the responsibility of the purchaser.
5. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED
OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES
DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL ANTUNES BE LIABLE FOR SPECIAL
CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF
THIS WARRANTY.
The warranty does not extend to:
yDamages caused in shipment
yInstallation of electrical service
yInstallation, calibration, or adjustment
yNormal maintenance outlined in this manual
yConsumable parts such as egg rings, gaskets, rubber feet, labels, O-rings, light bulbs, etc.
yMalfunction resulting from improper service or maintenance
yDamage caused by improper installation, improper use, abuse, or careless handling
yDamage from moisture coming in contact with electrical components
yDamage from tampering with, removal of, or changing preset controls or safety devices
yDamage caused by parts or components not provided by Antunes
®
Corporate Headquarters
Carol Stream, IL, USA
Phone: [phone]
Toll Free: +1.800.253.2991
Fax: + 1.(630).784-1650
China Facility
Suzhou, China
Phone: [phone]
Fax: [phone]
India Facility
Chennai, India
Phone: [phone]
Fax: [phone]
Limited Warranty