Antunes Roundup VCT-2000 User manual

P/N 1011213 Rev. F 06/18
Vertical Contact Toaster
Owner’s Manual
Model VCT-2000
Manufacturing Numbers:
9210112
www.antunes.com

2P/N 1011213 Rev. F 06/18
Service/Technical
Assistance
If any parts are missing or damaged,
contact Antunes Customer Service
immediately at [phone] (toll
free).
If there are problems with the instal-
lation or operation of this product,
contact Antunes Technical Service
toll free at [phone].
Fill in the information in the next sec-
tion and have it handy when calling
for assistance. The serial number is
on the specication plate located on
the system.
Overview
The Vertical Contact Toaster Model
VCT-2000 is designed for contact
toasting of buns. The toaster design
allows the operator to place buns on
both sides of the heated platen at
the same time. Buns are placed into
the top of the toaster and uniform,
golden brown, warm buns are then
retrieved at the base of the unit.
Before Use
This manual contains safety, instal-
lation, and operating procedures for
the VCT-2000. Read and understand
it completely before installing or op-
erating the toaster. Keep this docu-
ment for reference. If the toaster
changes ownership, this manual
must accompany it.
Immediately upon receipt, inspect
the toaster for damage. Report any
shipping damage or incorrect ship-
ment to the delivery agent.
Record the model number, serial
number, and installation date of your
toaster and keep this information for
future reference.
In Case of Damage
If the toaster arrives damaged, le
a claim with the carrier immediately.
Save all packing materials when
ling a claim. Freight damage claims
are the responsibility of the pur-
chaser and are not covered under
warranty.
Website
www.antunes.com
Equipment Information to Save
Purchased from:
Date of purchase:
Model number:
Serial number:
Manufacturing number:
Authorized Service Agency
Name:
Phone No:
Address:
Table of Contents
Overview 2
Before Use 2
In Case of Damage 2
Website 2
Service/Technical Assistance 2
Equipment Information to Save 2
Authorized Service Agency 2
Safety Information 3
Operation 3
Maintenance 3
Service 3
Specications 5
Dimensions 5
Electrical Ratings 5
Electrical Cord & Plug Congura-
tions 5
Model & Mfg. No. 5
Description 5
Conguration 5
Installation 6
Unpacking 6
Equipment Setup 6
Assembling the Unit 6
Operation 8
Operating Instructions 8
Temperature Adjustments 8
Recommended temperatures 8
Temperature control panel 9
Platen heater temperature adjust-
ment 9
Auxiliary Air heater temperature
adjustment 9
Hi-Limit Reset Button 10
Fault Messages 10
Maintenance 12
Daily 12
Replacing the Black and Silver
Release Sheet (Every 4–6 Weeks)
13
Replacing the Belt Wraps
(Every 3–6 Months) 13
Checking the Conveyor Belt Chains
(Every 3–6 Months) 14
Replacing conveyor belt Chains 14
Checking the Roller Tensioners
(every 3–6 months) 15
Troubleshooting 16
Replacement Parts 20
Wiring Diagram 26
Limited Warranty 28

3
P/N 1011213 Rev. F 06/18
Safety Information
Operation
Use the following guidelines for safe
operation of the toaster.

Electrical shock
hazard. Failure to follow these
instructions could result in serious
injury or death.
yRead all instructions before
using equipment.
yFor your safety, the equipment is
furnished with a properly grounded
cord connector. Do not attempt to
defeat the grounded connector.
yInstall or locate the equipment only
for its intended use as described in
this manual. Do not use corrosive
chemicals in this equipment.
yDo not operate this equipment if
it has a damaged cord or plug, if
it is not working properly, or if it
has been damaged or dropped.
yDo not block or cover any
openings on the toaster.
yDo not immerse cord,
unit, or plug in water.
yKeep cord away from
heated surfaces.
yDo not use an extension
cord with this device.
yDo not allow cord to hang over
edge of table or counter.
NOTICE: Turning o󰀨 the power
switch does NOT turn o󰀨 all
power to the toaster.
yThe equipment should be
grounded according to local
electrical codes to prevent the
possibility of electrical shock. It
requires a grounded receptacle
with separate electrical lines,
protected by fuses or circuit
breaker of the proper rating.
yAll electrical connections
must be in accordance with
local electrical codes and any
other applicable codes.
Maintenance
yDo not use abrasive materials;
they can damage the toaster’s
stainless steel nish.
yChlorides or phosphates in
cleaning agents (e.g., bleach,
sanitizers, degreasers, and
detergents) can permanently
damage stainless steel equipment.
The damage is usually in the form
of discoloration, dulling of the metal
surface nish, pits, voids, holes, or
cracks. This damage is permanent
and is not covered by warranty.
yAlways use a soft, damp cloth
for cleaning. Rinse with clear
water and wipe dry. When
required, always rub in the
direction of metal polish lines.
yRoutine cleaning should be
performed daily with dish detergent
and water using a clean cloth.
yRub o󰀨 nger marks and
smears using soap and water.
yDo not clean the toaster
with a water jet.
Service
yInspection, testing, and
repair of electrical equipment
must be performed only by
qualied service personnel.
yHave the toaster serviced only
by qualied personnel. Contact
Antunes Technical Service
for adjustment or repair.
yTurn the power o󰀨, allow the
toaster to cool down, and unplug
the power cord before performing
any service or maintenance.
yIf the supply cord is damaged,
it must be replaced by the
manufacturer, its service agent,
or a similarly qualied person in
order to avoid an electrical hazard.

4P/N 1011213 Rev. F 06/18
A
B
B
C
Dimensions
Electrical Ratings
ElectricalCord&PlugCongurations
Model &
Mfg. No. Description Conguration
VCT-2000
9210112
6-20P, 20 Amp.,
250 Volt,
Non–Locking
Model &
Mfg. No. Volts Watts Amp. Hz.
VCT-2000
9210112 208 3291 15.8 60
Model &
Mfg. No.
Width
(A)
Depth
(B)
Height
(C)
VCT-2000
9210112
21 1/4”
(540 mm)
15 1/4”
(387 mm)
23 3/4”
(603 mm)
Speed Spec: 14 Seconds (approximate)
Specications

5
P/N 1011213 Rev. F 06/18
Unpacking
1. Remove the unit and all packing
materials from shipping carton.
2. Open the included large box. It
should contain the following:
• Bun Chute (some models only)
• Bun Feeder (some models
only)
• Two Release Sheets
• Owner’s Manual
• Maintenance Card (some mod-
els only)
3. Remove all shipping tape and
protective coverings from the
unit and parts.
NOTICE: If any parts are missing or
damaged,
contact Antunes Customer
Service IMMEDIATELY at +1-
877-392-7856 (toll free).
Equipment Setup
Before placing the toaster into ser-
vice, pay attention to the following
guidelines:
yMake sure power is off and the
toaster is at room temperature.
yDo NOT block or cover any
openings on the unit.
yDo NOT immerse cord
or plug in water.
yKeep cord away from
heated surfaces.
yDo NOT allow cord to hang
over edge of table or counter.
yConnect the unit to the
proper power supply. Refer
to the specification plate
for the proper voltage.
WARNING
ELECTRICAL SHOCK HAZARD.
FAILURE TO FOLLOW THE IN-
STRUCTIONS IN THIS MANUAL
COULD RESULT IN SERIOUS
INJURY OR DEATH.
yElectrical ground is required
on this appliance.
yDo NOT modify the power
supply cord plug. If it does
notttheoutlet,havea
proper outlet installed by
aqualiedelectrician.
yDo NOT use an extension
cord with this appliance.
yThe toaster should be grounded
according to local electrical
codes to prevent the possibility
of electrical shock. It requires
a grounded receptacle with
separate electrical lines
protected by fuses or a circuit
breaker of the proper rating.
yCheckwithaqualied
electrician if you are in
unsure if the appliance
is properly grounded.
CAUTION
Failure to use Release Sheets may
result in
damage to the unit and loss of war-
ranty coverage.
CAUTION
All electrical connections must be
in accordance with local electrical
codes and any other applicable
codes.
CAUTION
Bread may burn. Therefore toast-
ers must not be used near or below
curtains or other combustible walls
and materials. Failure to maintain
safe operating distances may
cause discoloration or combustion.
NOTICE: The factory has pre-in-
stalled a Release Sheet over
the Platen (Figure 1). Verify
that it is properly in place
before proceeding.
Remove Bun Chute and Bun Feeder
from the box and install (Figure 1).
NOTICE:As of March 2017, the
Interlock Switch was removed
from use. If your toaster has
the Interlock Switch, you will
need to place the Heat Shield
onto the toaster in order for
the conveyors to turn. If your
toaster does not have an In-
terlock Switch, the conveyors
will turn as long as the unit is
on.

6P/N 1011213 Rev. F 06/18
Conveyor
Safety
Interlock
Switch
(some mod-
els)
Bun Feeder
(some models only)
Heat Shield
Release Sheet
Retainer Clips
Bun Chute
Assembly
connected over the
bottom rear
support rod
(some models
only).
Rear Conveyor
Cover Assembly
(with Roller
Tensioner)
Release
Sheet
Bun Chute (some
models only)
Platen
Front
Conveyor
Belt Chain
Rear Belt
Wrap
Front Belt
Wrap
Front Conveyor
Cover Assembly
Roller Tensioner
Rear
Conveyor
Belt Chain
Figure 1. VCT-2000 Toaster
Installation

7
P/N 1011213 Rev. F 06/18
Operating Instructions
1. Set the Bun Thickness Adjust-
ment Controls (Figure 3).
NOTICE:Recommended settings
are #6 for Crowns and #4 for
Heels.
2. Turn the power on and allow the
toaster to warm up for 30 min-
utes before proceeding.
NOTICE:The temperature display
(Figure 2) will ash “LO”
until the toaster reaches its
preset operating temperature.
When the toaster approaches
the preset temperature of
585°F (307°C), “USE” ap-
pears in the temperature
display and the unit is ready
to toast buns. If “USE” does
not appear in the window
after approximately 30 min-
utes, contact your Authorized
Service Agency.
3. Drop Crowns and Heels into the
slot (Figure 2).
NOTICE:Cut sides of Heels and
Crowns must face each
other.
4. Toasted buns will drop into the
Bun Landing Area (Figure 2) in
approximately 10 seconds.
5. Test at least four buns before
putting the toaster into service.
6. Turn the power o󰀨 when nished
toasting for the day and proceed
with the Daily Cleaning as out-
lined in the Maintenance section
of this manual.
Temperature Adjustments
The VCT-2000 uses a Platen Heater
and two Auxiliary Air Heaters. The
Platen Heater consists of a heat-
ing element built into the Platen to
toast the cut side of the bun. The two
Auxiliary Heaters assist in provid-
ing additional heat to the buns. The
first Auxiliary Air Heater is located
between the conveyor in the front
of the toaster. The second Auxiliary
Heater is located between the con-
veyor at the rear of the unit.
1
2
4
5
1 = 1/2"(12.7mm)
2 = 5/8"(15.9mm)
3 = 11/16"(17.5mm)
6 = 7/8"(22.2mm)
THICKNESS THICKNESS
1
2
3
4
6
6
5
4 = 3/4"(19.1mm)
5 = 13/16"(20.6mm)
3
Bun Thickness
Adjustment Control
(See Figure 3)
Bun Landing Area Power
Switch
Temperature
Controls
& Temperature
Display
Hi-Limit
Reset
Power
Cord
Figure 2. VCT-2000 Toaster
1
2
4
5
1 = 1/2"(12.7mm)
2 = 5/8"(15.9mm)
3 = 11/16"(17.5mm)
6 = 7/8"(22.2mm)
THICKNESS THICKNESS
1
2
3
4
6
6
5
4 = 3/4"(19.1mm)
5 = 13/16"(20.6mm)
3
Recommended temperatures
Recommended temperature setting
for the Platen
heater is 585°F (307°C).
Recommended temperature setting
for the Auxiliary Air Heaters is 400°F
(204°C).
NOTICE:The toaster is tested and
shipped with the heaters set
at the above recommended
temperatures.
Figure 3. Bun Thickness Adjustment Controls

8P/N 1011213 Rev. F 06/18
Temperature control panel
NOTICE: The term “setpoint tem-
perature” refers to the desired
temperature setting.
To display the actual Platen tem-
perature—providing it is over 440°F
(227°C)—press the TEMP UP but-
ton.
To display the actual Auxiliary Air
Heater temperature— providing it
is over 360°F (182°C)—press the
TEMP DOWN button.
To switch the temperature display
between Fahrenheit (°F) and Cel-
sius (°C), press and hold the TEMP
SCALE button for 5 seconds.
Platen heater temperature
adjustment
1. Turn the power on and wait for
the Temperature Display to nish
the power-up sequence
(Figure 4).
2. Press and hold the TEMP UP
and TEMP DOWN buttons for
over 1 second until the display
ashes the Platen setpoint
temperature (Figure 5), then
release.
3. Press the TEMP UP button to
raise the setpoint temperature or
press the TEMP DOWN button
to lower the setpoint tempera-
ture.
NOTICE:The Platen can be pro-
gramed to a maximum set-
point temperature of 600°F
(316°C). If no change in
temperature is made within 5
seconds, the display reverts
back to the previous setpoint
temperature.
4. Release the button when the
desired setpoint temperature is
displayed.
TEMP
UP
TEMP
DOWN
TEMP
SCALE
°F
°C
POWER
TEMP
UP
TEMP
DOWN
TEMP
SCALE
°F
°C
POWER
SP - P
585
TEMP
UP
TEMP
DOWN
TEMP
SCALE
°F
°C
POWER
TEMP
UP
TEMP
DOWN
TEMP
SCALE
°F
°C
POWER
400
SP - A
TEMP
UP
TEMP
DOWN
TEMP
SCALE
°F
°C
POWER
TEMP
UP
TEMP
DOWN
TEMP
SCALE
°F
°C
POWER
400
SP - A
Figure 4. Temperature Power-Up Sequence
3. SP-A (Setpoint Auxiliary)
is displayed.
1. SP-P (Setpoint Platen)
is displayed.
“Heat On” LED will blink on/off during warm-up and when either platen or auxiliary
air heaters are calling for heat.
2. Current Platen setpoint
temperature setting is displayed.
4. Current Auxiliary Air setpoint temperature
is displayed.
5.LOisdisplayeduntilPlatentemperature
risesabove550°F(288°C).
6. USE is displayed when Platen setpoint
temperature* is reached.
TEMP
UP
TEMP
DOWN
TEMP
SCALE
°F
°C
POWER
LO USE
* Platen setpoint temperature must be be-
tween460°F(238°C)and585°F(307°C).
Auxiliary Air heater
temperature adjustment
1. Turn the power on and wait for
Temperature Display to nish the
power-up sequence (Figure 4).
2. Press and hold the TEMP UP
and TEMP SCALE buttons for
over 1 second until the display
ashes the setpoint temperature
(Figure 6), then release.
3. Press the TEMP UP button to
raise the setpoint temperature or
press the TEMP DOWN button to
lower the setpoint temperature.
TEMP
UP
TEMP
DOWN
TEMP
SCALE
°F
°C
POWER
TEMP
UP
TEMP
DOWN
TEMP
SCALE
°F
°C
POWER
SP - P
585
NOTICE:The maximum Auxiliary Air
Heater setpoint temperature
is 400°F(204°C).
4. Release the button when the
desired setpoint temperature is
displayed.
NOTICE:If no change in tem-
perature is made within 5
seconds, the display reverts
back to the previous setpoint
temperature.

9
P/N 1011213 Rev. F 06/18
Safety Features
Hi-Limit Reset Button
A Hi-Limit Control turns off electrical
power to the
heater and control circuits if the
platen overheats. To reset the con-
trol, allow 10-15 minutes for the unit
to cool, then locate the Reset Button
at the rear of the unit. Remove the
black protective cap, press the Re-
set Button, and reinstall the protec-
tive cap (Figure 2).
NOTICE:If the Hi-Limit requires
continuous resetting, con-
tact your Authorized Service
Agency.
Fault Messages
The Control Display will flash fault
messages when there is a problem
with the unit.
“HI” will flash if the platen tempera-
ture exceeds 620°F (327°C) or if the
platen thermocouple is disconnected
or open.
“HI” and “USE” will flash (Figure 5)
if the auxiliary heater’s temperature
exceeds 440°F (227°C) or if the aux-
iliary thermocouple is disconnected
or open.
“CHEC” will flash (Figure 6) when
the control compartment ambient
temperature is excessive: 140°F
(60°C) to 180°F (82°C). All heaters
will shut off.
“PO” will flash (Figure 7) if the
incoming power drops below 190
Volts. The toaster will shut down.
TEMP
UP
TEMP
DOWN TEMP
SCALE
°F
°C
POWER
TEMP
UP
TEMP
DOWN TEMP
SCALE
°F
°C
POWER
HI USE
Figure 5. “HI” and “USE” Fault Message
Figure 6. “CHEC” Fault Message
TEMP
UP
TEMP
DOWN TEMP
SCALE
°F
°C
POWER
CHEC
TEMP
UP
TEMP
DOWN TEMP
SCALE
°F
°C
POWER
PO
Figure 7. “PO” Fault Message

10 P/N 1011213 Rev. F 06/18
Corporate Headquarters
Carol Stream, Illinois
Phone: [phone]
Toll Free: [phone]
Fax: [phone]
China Facility
Suzhou, China
Phone: [phone]
Fax: [phone]
Antunes delivers a complete range of countertop cooking
equipment and water filtration solutions to foodservice
operations around the world. Learn more about Antunes
and its products at www.antunes.com.
Vertical Contact Toaster | VCT-2000
VCT-2000
For more than 25 years, the Vertical Contact Toaster has
been a staple in foodservice operations, building a repu-
tation for quality, performance, and reliability through-
out the world.
e Vertical Contact Toaster gives buns a consistent,
golden brown nish so they don't soak up the juices of
the ingredients, helping the sandwich stay rm and de-
licious. With a dual-sided platen, the Vertical Contact
Toaster has more capacity than conventional single-sided
toasters, allowing operations to quickly serve fresh prod-
ucts to customers without making them wait.
e VCT-2000 features a digital controller for making
precise adjustments to the quality of the toast. A built-in
auxiliary heater warms the top sides of the buns to help
keep the assembled sandwich warmer for longer. is
unit also utilizes belt wraps to minimize bun marking.
To ensure your toaster operates properly in your restau-
rant, please use the recommended settings listed below.
RECOMMENDED SETTINGS
Bun Thickness Settings
Crowns - #6
Heels - #4
Temperature Settings
Platen Heater - 585°F (370°C)
Auxiliary Heaters - 400°F (204°C)

11
P/N 1011213 Rev. F 06/18
WARNING
Turn the power o󰀨, unplug the pow-
er cord, and allow the unit to cool
down 30 minutes before performing
any service or maintenance.
CAUTION
To prevent damage to the unit, do
NOT use abrasive cleaners on the
Release Sheet or Belt Wrap.
CAUTION
Failure to use Release Sheets may
result in damage to the unit and
loss of warranty coverage.
Daily Maintenance
Tools Required:
yHeat-Resistant Gloves
yClean Towels
yMultipurpose Detergent Solution
ySanitizer Solution
1. Turn the power o󰀨, unplug
the power cord, and clean the
Release Sheet and Belt Wraps
while they are warm.
2. Put on heat-resistant gloves
and remove the Butter Wheel (if
equipped), Pan, and Heat Shield
(Figure 1).
3. Wash the Butter Wheel, Pan,
and Heat Shield in a sink and
wipe them with a damp sanitized
towel and allow them to air dry.
4. Remove the Release Sheet
and place it on a clean, at dry
surface.
5. Wipe the silver side of the Re-
lease Sheet with a clean towel
dampened with Multipurpose
Detergent Solution immediately
followed by a second clean towel
dampened with sanitizer and
allow it to air dry before continu-
ing.
6. Once the silver side is dry, re-
peat Step 5 on the black side of
the Release Sheet.
7. Open the front Conveyor Cover
and rmly wipe the Belt Wrap
from left to right and top to bot-
tom with a clean towel damp-
ened with Multipurpose Detergent
Solution immediately followed by
a second clean towel dampened
with sanitizer.
8. Close the front Conveyor Cover,
open the rear Conveyor Cover,
and clean the Belt Wrap as de-
scribed in Step 7.
9. Close the rear Conveyor Cover.
Reinstall the Heat Shield, plug in
the power cord, turn the unit on,
count 15 seconds, then turn the
unit o󰀨 and unplug the unit.
10. Open the rear Conveyor Cover
again and clean the newly ex-
posed section of the Belt Wrap
in the same manner as before.
Close the Conveyor Cover.
11. Open the front Conveyor Cover
again and clean the newly ex-
posed section of the Belt Wrap
in the same manner as before.
12. Close the front Conveyor Cover
and wipe down the outside of
the toaster with a clean, damp,
sanitized towel.
13. Install the Release Sheet by
draping it over both sides of the
Platen with the crease centered
on the Platen.
NOTICE:To prolong the life of the
Release Sheet, rotate it from
the black side to the silver
side on a daily or weekly
basis.
Maintenance 14. Install the Bun Chute so the
hooks are installed over the
lower rear yellow Support Rod.
15. Install the Heat Shield with the
Release Sheet retainer clips
securely over the Release Sheet
and Platen.
16. Reinstall the Butter Wheel and
Pan, and plug in the unit.
NOTICE:Make sure the Heat Shield
is activating the Conveyor
Safety Interlock Switch. The
conveyors will not rotate
unless the Heat Shield is
in place and the Conveyor
Safety Interlock Switch is
activated.
NOTICE:Check the Release Sheet
to make sure it is not caught
in the Conveyor. Additional
Release Sheets can be pur-
chased through your Autho-
rized Service Agency under
P/N 7000249 (3-Pack) or
7000250 (10-Pack).

12 P/N 1011213 Rev. F 06/18
INCORRECT CORRECT
Replacing the Black and Silver
Release Sheet
(Every 4–6 Weeks)
NOTICE:Depending on toaster
usage and on how well it is
cleaned daily, the black and
silver Release Sheet should
last between 4–6 weeks.
1. Remove and discard the Re-
lease Sheet.
2. Lay a new Release Sheet on
a clean, dry surface and fold it
in half lengthwise and gently
crease it at the fold using only
your ngers (Figure 8).
3. Install the Release Sheet just as
you would after Daily Cleaning.
Fold over
so ends
meet.
Press Lightly with
finger to form crease.
Figure 8. Folding the Release Sheet
CAUTION
Position the Belt Wrap between the
Upper and Lower Support Rods or
damage to the unit may occur.
CAUTION
Align the ends of the Belt Wrap
properly (Figure 11) or the Belt
Wrap may be damaged.
CAUTION
Belt Wrap Pin
Belt Rotation
Upper Support Rod
Lower Support
Rod
Figure 11. Installing Belt Wrap
4. Remove and discard the old Belt
Wrap(s).
5. Clean both Conveyor Belt Chains
just as you would clean the Belt
Wraps during Daily Cleaning.
6. Install the new Belt Wraps around
the Conveyor Belt Chains inside
the Upper and Lower Support
Rods with the zipper ap exposed
and hanging down (Figures 10
& 11). Attach Belt Wrap clips (if
present) to large links evenly.
7. Close the Conveyor Cover(s), set
the Bun Thickness Compression
Knobs back to their
normal settings and reinstall the
Heat Shield, Butter Wheel, Pan,
and Bun Feeder.
INCORRECT CORRECT
Figure 10. Aligning Belt Teeth
Replacing the Belt Wraps
(Every 3–6 Months)
NOTICE:Depending on toaster
usage and how well they are
cleaned daily, the Belt Wraps
should last between 3–6
months. Additional Belt Wraps
may be purchased from your
Authorized Service Agency.
1. Turn the power o󰀨, unplug the
power cord, and allow the unit to
cool.
2. Remove the Bun Feeder, But-
ter Wheel, Pan, and Heat Shield
(Figure 1) and set the Bun Thick-
ness Compression Knobs to 6
& 6.
3. Open both Conveyor Covers and
pull the Belt Wrap Pin out of the
zipper (Figure 9).
1
2
4
5
1= 1/2"(12.7mm)
2= 5/8"(15.9mm)
3= 11/16"(17.5mm)
6= 7/8"(22.2mm)
THICKNESS THICKNESS
1
2
3
4
6
6
5
4= 3/4"(19.1mm)
5= 13/16"(20.6mm)
3
Conveyor
Cover
Assy. Belt
Wrap
Pin
Conveyor
Belt Chains
Interlock
Switch
(Some
Models)
Figure 9. Removing Belt Wrap

13
P/N 1011213 Rev. F 06/18
Checking the Conveyor Belt
Chains
(Every 3–6 Months)
NOTICE:The Bun Thickness Com-
pression Knobs (Figure 3)
must be set to “6 & 6” prior
to measuring or removing or
reinstalling the Conveyor Belt
Chains.
Measuring Conveyor Belt Chains
1. Turn the unit o󰀨, unplug the
power cord, and allow the unit to
cool.
2. Remove the Bun Feeder, Butter
Wheel, Pan, and Heat Shield
(Figure 1) and set the Bun Thick-
ness Compression Knobs to 6
& 6.
3. Open both Conveyor Covers
and pull the Belt Wrap Pin out of
the zipper (Figure 9).
4. Remove the Belt Wrap.
5. Facing the toaster, locate the
approximate center-point of the
Conveyor Chain.
6. Pull the Conveyor Chain away
from the edge of the toaster
(Figure 12).
7. Stand a U.S. Dime on end be-
tween the frame and the chain
(Figure 12).
8. If the gap is signicantly wider
than the coin, REMOVE links as
described below.
9. Disconnect the Conveyor Belt
Chain by squeezing any two
links together and unhooking
both ends one link (Figure 13).
Needle-nose pliers may be used.
NOTICE:There are two small 1/2”
links on each side of the Con-
veyor Belt Chain. The rest
are large 3/4” links.
10. Remove one 1/2” link from the
belt.
11. Reassemble the Conveyor Belt
Chain onto the sprockets as de-
scribed in Replacing Conveyor
Belt Chains.
12. Measure the gap again to ensure it is not too tight.
13. Check the opposite side of the toaster using the same steps.
NOTICE:If the Conveyor Belt Chain is too tight to be reassembled, remove
an additional small 1/2” link and install a large 3/4” link in its place.
This will increase the length of the Conveyor Belt Chain by 1/4” over-
all.
Figure 12. Measuring Conveyor Belt Chain
Replacing conveyor belt Chains
1. Turn the power o󰀨, unplug the power cord, and allow the unit to cool.
2. Remove the Butter Wheel, Pan, and Heat Shield and set the Compres-
sion Control Knobs to 6 & 6.
3. Open both Conveyor Covers and pull the Belt Wrap Pin out of the zipper.
4. Remove and discard the old Belt Wrap(s).
5. Disconnect the Conveyor Belt Chain by squeezing any two links together
and unhooking both ends of one link (Figure 13).
6. Place the replacement Conveyor Belt Chain on the top sprockets with
hook ends down.
NOTICE:The ends of the hooks must point down (Figure 13).
7. Wrap the Conveyor Belt Chain around the top and lower sprockets and
connect by hooking both ends together.
NOTICE: Make sure the Conveyor Belt Chain is installed between the Upper
Support Rod and the Lower Support Rod.
Rotation
Upper Support Rod
Large Link
P/N 0800121
Small Link
P/N 0800204
Figure 13. Removing Conveyor Belt Chain

14 P/N 1011213 Rev. F 06/18
Checking the Roller Tensioners
(Every 3–6 months)
Measuring the Roller Tensioners
1. Measure the Roller Tensioner
on both inner Conveyor Covers
(Figure 14) using a U.S Nickel.
2. The space between the inner
Conveyor Cover and bottom of
the Tensioner wheel should be
13/16” (2.1 cm) or the height of a
U.S. Nickel.
3. Adjust or replace any damaged
ones as recommended.
Replacing the Roller Tensioners
1. Push down on retaining tab of
the tensioner.
2. While keeping pressure on the
retaining tab, slide the tensioner
out of the guide plate.
3. Replace the tensioner by slid-
ing the new one into the retainer
plate.
Figure 14. Measuring Roller Tensioner
Retainer Plate
Tensioner Assy.
Retainer Tab
Figure 15. Replacing Roller Tensioner Assy.

15
P/N 1011213 Rev. F 06/18
WARNING
To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equipment
should be performed by qualied service personnel. The unit should be unplugged when servicing, except when
electrical tests are required. Use extreme care during electrical circuit tests. Live circuits will be exposed.
Problem Possible Cause Corrective Action
Control Display
flashes “LO” continu-
ously. Buns not toast-
ing properly.
Platen temperature is below 440ºF
(226ºC).
Allow the unit to warm up for 30 minutes and then
recheck. If the Control Display still reads “LO”, con-
tact your maintenance person or Authorized Service
Agency for service.
Control Display
flashes “LO” continu-
ously. Buns burn.
Failed Platen Thermocouple. Contact your maintenance person or Authorized
Service Agency for service.
Failed Control Board.
Control Display
flashes “PO” continu-
ously.
The power to the unit is below 190
volts.
Turn the power off and then on. If the display still
shows “PO”, check the power cord, plug, and outlet
for damage.
Reset the Circuit Breakers.
Contact your maintenance person, Authorized
Service Agency, or electrician for service.
Failed Control Board.
Failed Transformer.
Control Display
flashes “CHEC”
continuously.
Control Compartment temperature is
above 140ºF (60ºC).
Verify side vents on toaster are unblocked and not
near other heating appliances. If problem still per-
sists, contact your maintenance person or
Authorized Service Agency for service.
Failed Cooling Fan.
Failed Control Board.
Control Display
flashes “HI” continu-
ously. Buns burn.
Failed Platen Solid State Relay. Contact your maintenance person or Authorized
Service Agency for service.
Failed Control Board.
Failed Platen Thermocouple.
Control Display
flashes “HI” continu-
ously. Buns not toast-
ing properly.
Loose Platen Thermocouple connec-
tion on Control Board or the Platen
Thermocouple is open.
Resecure the Platen Thermocouple connection to
the Control Board. If the Control Display still reads
“HI”, check the Thermocouple for continuity.
Contact your maintenance person or Authorized
Service Agency for service.
Failed Control Board.
Control Display
flashes “HI” and “LO”
at cold start up, then
“HI” and “USE” after
20–30 minutes.
Loose Auxiliary Thermocouple con-
nection on Control Board or Thermo-
couple is open.
Resecure the Auxiliary Thermocouple connection to
the Control Board. If the Control Display still reads
“HI” and “LO” or “HI” and “USE”, check Thermocou-
ple for continuity. Contact your maintenance person
or Authorized Service Agency for service.
No Control Display. Unit not plugged in. Plug unit into the proper electrical outlet.
Hi-Limit control has tripped. Allow unit to cool and reset the Hi-Limit control. If
it trips again, contact your maintenance person or
Authorized Service Agency.
Circuit Breakers turned off or tripped.
Damaged electrical outlet, plug, or
cord. Power Switch damaged.
Reset Circuit Breakers. If they trip again, check the
cord, plug, and outlet for damage.
Contact your maintenance person, Authorized
Service Agency, or electrician.
Troubleshooting

16 P/N 1011213 Rev. F 06/18
Problem Possible Cause Corrective Action
Conveyor does not
turn.
Safety Interlock Switch (some mod-
els) is not activated.
Reposition the Heat Shield properly. If the Interlock
Switch has failed, order kit 7001436 to remove and
bypass the Interlock Switch.
Heat Shield is bent or damaged. Replace Heat Shield (See Replacement Parts)
Damaged or Missing Roller
Tensioner(s).
Adjust or replace Roller Tensioner(s).
Conveyor Belt/Chain has stretched.
Chain skipping on sprockets.
Measure and adjust the Conveyor Belt Chains as
described in the Maintenance section of this manual.
Motor Drive Chain came off
Sprocket(s).
Reinstall Drive Chain.
Drive Chain needs lubrication. Lubricate chain with P/N 2190152.
Drive Motor has overheated. Allow unit to cool and check Conveyor(s) for ob-
structions or binding at sprockets. Measure and
adjust Conveyor Belt(s) as described in the Mainte-
nance section of this manual.
Drive Motor has failed. Contact your maintenance person or Authorized
Service Agency for service.
Buns not toasting
adequately.
Compression Settings are incorrect. Use the recommended settings. Set Heel to 4 and
Crown to 6.
Temperature Setting is incorrect. Verify that the Platen (SP-P) is set to 585°F (307°C)
and the Auxiliary (SP-A) is set to 400°F (204°C).
For making changes to the setpoint temperature,
see the Installation section of this manual.
Release Sheet is worn or needs
cleaning (replace every 4–6 weeks).
Inspect Release Sheet for cleanliness, worn sports,
tears, or wrinkles. Clean or replace Release Sheet
as described in the Maintenance section of this
manual.
Belt Wraps are worn or need clean-
ing (replace every 3–6 months).
Replace or clean Belt Wraps as described in the
Maintenance section of this manual.
Belt Wraps are not tacky/sticky. Clean or replace Belt Wraps as described in the
Maintenance section of this manual.
Buns do not meet specifications. Contact your bun supplier.
Non OEM Release Sheets used. Use only OEM Release Sheets (P/N 7000249 &
700250).
Troubleshooting Continued

17
P/N 1011213 Rev. F 06/18
Problem Possible Cause Corrective Action
Crowns and/or Heels
must be forced into
the toaster. Buns
sticking and burning.
Belt Wraps not being cleaned
properly.
Clean Belt Wraps as described in the Maintenance
section of this manual.
Conveyor Belt Wraps are not tacky/
sticky (replace every 3–6 months).
Clean Belt Wraps. If the Belt Wraps are too worn,
replace them as described in the Maintenance
section of this manual.
Belt Wraps are dirty, worn, or dam-
aged (replace every 3–6 months).
Clean or replace Belt Wraps as described in the
Maintenance section of this manual.
Release Sheet is not being cleaned
properly.
Clean both sides of the black and silver Release
Sheet as described in the Maintenance section of
this manual.
Release Sheet is not being reversed
as required.
Reverse the Release Sheet or replace Release
Sheet as described in the Maintenance section of
this manual.
Release Sheet is dirty, worn, or dam-
aged (replace every 4–6 weeks).
Clean or replace Release Sheet as described in the
Maintenance section of this manual.
Conveyor Belt Chains are skipping
on Sprockets.
Measure and adjust the Conveyor Belt Chains as
described in the Maintenance section of this
manual.
Conveyor Safety Interlock Switch
(some models) is not being activated
by the Heat Shield.
Heat Shield is ajar. Reposition Heat Shield.
Heat Shield is damaged. Replace if necessary. If
the Interlock Switch has failed, order kit 7001436 to
remove and bypass the Interlock Switch.
Belt Wraps slipping over Conveyor
Belt Chains.
Remove Belt Wraps and clean the Conveyor Belt
Chain links and Belt Wraps as described in the
Maintenance section of this manual.
Roller Tensioner(s) damaged or
missing.
Reinstall or replace Roller Tensioner(s) as described
in the Maintenance section of this manual.
Drive Motor stalls intermittently. Contact your maintenance person or an Authorized
Service Agency for service.
Compression Settings are incorrect. Use the recommended settings. Set Heel to 4 and
Crown to 6.
Buns are not inserted into the
toaster properly.
Buns must be inserted with the cut sides facing each
other on the correct Heel or Crown side.
Non OEM or damaged Belt Wraps
used.
Use only OEM Belt Wraps (P/N 7000416).
New Conveyor Belt
Wraps do not fit.
Compression Settings are incorrect. Set Compression Knobs to 6 and 6 when replacing
Belt Wraps or when adjusting Conveyor Belt Chains.
Belt Wraps not installed correctly. Install Belt Wraps inside the Support Rods with the
zipper flap exposed and hanging down.
Non OEM or damaged Belt Wraps
used.
Use only OEM Belt Wraps (P/N 7000416).
Troubleshooting Continued

18 P/N 1011213 Rev. F 06/18
Problem Possible Cause Corrective Action
Toaster makes
unusual sounds.
Compression Settings are too tight. Set Compression Settings to the correct (or larger)
setting.
Conveyor Belt Wrap is installed
incorrectly.
Belt Wraps must be installed as described in the
Maintenance section of this manual.
Belt Wrap Pin rubbing on housing. Center the Pin in the Belt Wrap zipper.
Roller Tensioner(s) bent or missing. Measure, adjust, or replace the Roller Tensioner(s)
as described in the Maintenance section of this
manual.
Conveyor Belt Chains have
stretched.
Measure and adjust the conveyor Belt Chains as
described in the Maintenance section of this
manual.
Conveyor Belt Chains adjusted
incorrectly.
Sugar and/or carbon has accumu-
lated inside the Conveyor Belt Wrap
and between the Conveyor Belt
chain and Tensioner Slide Rails.
Remove Belt Wraps, clean conveyor Belt Chain
links just as you clean the Belt Wraps daily, and then
clean the Slide Rails on the Tensioners. Next, clean
the Belt Wrap on both sides before
reinstalling it.
Motor Drive Chain needs lubrication. Lubricate the Drive Chain carefully with P/N
2140152 at least once a year.
A Conveyor Shaft bearing is binding. Contact your maintenance person or Authorized
Service Agency for service.
Troubleshooting Continued

19
P/N 1011213 Rev. F 06/18
Parts Identification
Platen
Hi-Limit
Control
Fan Blade
Hi-Limit
Capillary Probe
Platen Relay
Auxiliary Relay
Rear Drive
Sprocket
Transformer
Drive Chain
Rear Auxiliary
Air Heater
Conveyor Safety
Interlock Switch
(Some models)
Front Auxiliary
Air Heater
Power Switch
Auxiliary Air
Thermocouple
Drive Motor
Assembly
Platen
Thermocouple
Front Drive
Sprocket
Idler Sprocket
Auxiliary Air
Thermocouple
Temperature
Control
Replacement Parts

20 P/N 1011213 Rev. F 06/18
CAUTION Do not touch hot surfaces
109
108
107
106
Heated Base Only
CAUTION Do not touch hot surfaces
109
108
107
106
Heated Base Only
POWER
TEMP
DOWN
TEMP
UP
TEMP
SCALE
°C
°F
PLATEN
AUXILIARY
P
L
A
T
E
N
A
U
X
I
L
I
A
R
Y
3
3
8
28
64
38
29
81
83
55
93
86
82
63
60
98
83
101
34
CAUTION
33
66
35
103
105
106
48
107
59
44
Replacement Parts Continued