Antunes VCT-2 User manual

P/N 1011308 Rev. E 11/16
Mini Contact Toaster
owner’s manual
Model VCT-2
Mfg. Numbers:
9210905
www.antunes.com
EQUIPMENT
Contact Toaster

2P/N 1011308 Rev. E 11/16
CONTENTS
General ......................................................2
Warranty
Information...............................................2
Service/Technical
Assistance..................................................2
Important Safety
Information...............................................3
Warnings ...................................................3
Specications............................................4
Installation ................................................5
Installing the Release Sheet ...........................6
Bun Thickness Compression
Knob Settings ......................................................6
Operating
Instructions ...............................................7
Check Bun Thickness Compression
Settings..................................................................7
Toasting Product ................................................7
If product gets stuck inside toaster: ............7
Adjusting Toast Quality....................................8
Shutting down the Toaster .............................8
Reset to Default Settings.................................8
Hi Limit Reset Button........................................8
Errors.......................................................................8
Maintenance .............................................9
Daily Maintenance.............................................9
Weekly Maintenance...................................... 10
Monthly Cleaning............................................ 11
Quarterly Cleaning ......................................... 13
Troubleshooting .....................................15
Replacement Parts..................................16
Wiring Diagram.......................................21
Notes........................................................22
Limited Warranty....................................24
GENERAL
This manual provides the safety, instal-
lation, and operating procedures for
your toaster. Please read all of the infor-
mation contained in this manual prior
to installing and operating the toaster.
Your toaster is manufactured from the
nest materials available and is as-
sembled to our strict quality standards.
This toaster was tested at the factory to
ensure dependable trouble-free opera-
tion.
WARRANTY
INFORMATION
Please read the full text of the Limited
Warranty in this manual.
If the unit arrives damaged, contact the
carrier immediately and le a dam-
age claim with them. Save all packing
materials when ling a claim. Freight
damage claims are the responsibility
of the purchaser and are not covered
under warranty.
The warranty does not extend to:
yDamages caused in shipment or
damage as result of improper use.
yInstallation of electrical service.
yNormal maintenance as outlined
in this manual.
yMalfunction resulting from im-
proper maintenance.
yDamage caused by abuse or care-
less handling.
yDamage from moisture into elec-
trical components.
Damage from tampering with, removal
of, or changing any preset control or
safety device.
SERVICE/TECHNICAL
ASSISTANCE
If you experience any problems with
the installation or operation of your
system, contact Antunes & Co. at 1-630-
784-1000, or toll free in the United
States at 1-877-392-7854.
Fill in the information in the next
column and have it handy when calling
for assistance. The serial number is on
the specication plate located on the
system.
Purchased From
Date of Purchase
Model Number
Serial Number
Mfg. Number
Use only genuine Roundup replace-
ment parts in this unit. Use of replace-
ment parts other than those supplied
by the manufacturer will void the
warranty.
IMPORTANT
A.J. Antunes & Co. reserves the right to
change specications and product de-
sign without notice. Such revisions do not
entitle the buyer to corresponding changes,
improvements, additions or replacements
for previously purchased equipment.
IMPORTANT
Keep these instructions for future refer-
ence. If the unit changes ownership, be sure
this manual accompanies the equipment.

3
P/N 1011308 Rev. E 11/16
IMPORTANT SAFETY
INFORMATION
Use the following guidelines for safe
operation of the unit.
yRead all instructions before using
equipment.
yFor your safety, the equipment
is furnished with a properly
grounded cord connector. Do not
attempt to defeat the grounded
connector.
yInstall or locate the equipment
only for its intended use as
described in this manual. Do not
use corrosive chemicals in this
equipment.
yDo not operate this equipment if
it has a damaged cord or plug, if it
is not working properly, or if it has
been damaged or dropped.
yThis equipment should be ser-
viced by qualied personnel only.
Contact your nearest Authorized
Service Agency for adjustment or
repair.
yDo not block or cover any open-
ings on the unit.
yDo not immerse cord or plug in
water.
yKeep cord away from heated
surfaces.
yDo not allow cord to hang over
edge of table or counter.
yTurn the power o, unplug the
power cord, and allow unit to
cool down before performing any
service or maintenance on the
unit.
yThe equipment should be
grounded according to local
electrical codes to prevent the
possibility of electrical shock. It
requires a grounded receptacle
with separate electrical lines, pro-
tected by fuses or circuit breaker
of the proper rating.
yAll electrical connections must be
in accordance with local electrical
codes and any other applicable
codes.
yDo not clean this appliance with a
water jet.
WARNINGS
Be advised of the following warnings
when operating and performing main-
tenance on this unit.
yIf the supply cord is damaged, it
must be replaced by the manu-
facturer or its service agent or a
similarly qualied person in order
to avoid a hazard.
yDo not modify the power sup-
ply cord plug. if it does not t
the outlet, have a proper outlet
installed by a qualied electrician.
yDo not use an extension cord
with this appliance.
yElectrical ground is required on
this appliance.
yCheck with a qualied electrician
if you are unsure if the appliance
is properly grounded.
yIf a chemical cleaner is used, be
sure it is safe to use on cast alumi-
num. Observe all precautions and
warnings on product label.
yInspection, testing, and repair of
electrical equipment should only
be performed by qualied service
personnel.
yThis equipment is to be installed
to comply with the basic plumb-
ing code of the Building Ocials
and Code Administrators, Inc.
(BOCA) and the Food Service
Sanitation Manual of the Food
and Drug Administration (FDA).
yDo not use abrasive materials.
The use of these may cause dam-
age to the stainless steel nish.
yChlorides or phosphates in clean-
ing agents (e.g. bleach, sanitizers,
degreasers or detergents) could
cause permanent damage to
stainless steel equipment. The
damage is usually in the form of
discoloration, dulling of metal
surface nish, pits, voids, holes, or
cracks. This damage is permanent
and not covered by warranty.
yThe following tips are recom-
mended for maintenance of your
stainless steel equipment:
yAlways use soft, damp cloth for
cleaning, rinse with clear water
and wipe dry. When required,
always rub in direction of metal
polish lines.
yRoutine cleaning should be done
daily with soap, ammonia deter-
gent, and water.
yStains and spots should be
sponged using a vinegar solution.
yFinger marks and smears should
be rubbed o using soap and
water.
yHard water spots should be
removed using a vinegar solution.

4P/N 1011308 Rev. E 11/16
Model &
Mfg. No. Volts Watts Amps Hertz Plug Description
9210904
VCT-2 120 1800 15 50/60
5-15P 15 Amps., 120 V.,
Non-Locking
(assembly only)
25.5”
(647.7 mm)
13”
(330.2 mm)
10”
(254 mm)
SPECIFICATIONS

5
P/N 1011308 Rev. E 11/16
INSTALLATION
NOTE: When placing the toaster
into service, make sure to
provide at least 3 inches of
space on all sides of the unit.
1. Remove unit and all packing ma-
terials from shipping carton. The
toaster is shipped with the items
listed below:
• Owner’s Manual
• Authorized Service Agency
Directory
NOTE: If any parts are missing or
damaged, contact Antunes
Customer Service IMMEDI-
ATELY at 1-800-253-2991
or 1-630-784-1000.
2. Remove all packing materials
and protective coverings from
the unit.
3. Refer to Figure 1. Remove the
Bun Feeder and Bun Chute. Wash
these items at the 3 compart-
ment sink and set aside to air dry.
NOTE: The removable parts have
CONTACT etched on them
to make it easier to identify
which toaster they belong to.
4. Refer to Figure 2. Remove the
Release Sheet.
NOTE: Do not wash the Release Sheet
in the sink. The Release Sheet
must be washed by hand.
5. Wipe all surfaces of the unit with
a hot damp cloth.
6. Wipe both sides of the Release
Sheet with a hot damp cloth.
NOTE: Do NOT use a dripping wet
cloth. Wring out before use.
7. Re-install the Bun Feeder and
Bun Chute onto the unit.
8. Refer to the section titled Install-
ing the Release Sheet on the
next page. Install the Release
NOTE: The main Control Panel is
located on the front of the unit.
Figure 1 Figure 2
Sheet according to those instruc-
tions.
When placing the unit into service, pay
attention to the following guidelines.
yMake sure to provide at least 3
inches of space on all aides of the
unit.
yMake sure the power switch is o
and the unit is at room tempera-
ture before plugging in the power
cord.
yDo not block or cover any open-
ings on the unit.
yDo not immerse the power cord
or plug in water.
yKeep the power cord away from
heated surfaces.
yDo not allow the power cord
to hang over edge of table or
counter.
Bun Feeder
Release Sheet
Bun Chute

6P/N 1011308 Rev. E 11/16
1
INSTALLING THE RELEASE SHEET
The Release Sheet allows buns to pass
through the toaster without sticking.
The toaster should never be operated
without a clean Release Sheet installed.
2
BUN THICKNESS COMPRESSION
KNOB SETTINGS
The toaster uses two Bun Thickness
Compression Knobs for proper toasting
of buns (heels and crowns).
For best results, set both Bun Thickness
Compression Knobs to 4.
The compression settings range from
1 to 6. Setting 1 is the thinnest setting
and Setting 6 is the widest setting.
WARNING
Do NOT operate the toaster without the
release sheet installed. Do not use any
abrasive cleansers or tools such as scrub-
bers or scrapers on the Platen. Damage to
the Platen from operation without a Release
Sheet or damage caused from abrasive
cleansers or tools voids the warranty.
Fold
UP
Fold
UP
1/2”
Fold and crease edges of
Release Sheet as shown.
Fold and crease
Release Sheet
in half at center
point.
Crease here
Fold down
Bun
Feeder
Release
Sheet
Platen
Turn unit on and Install Release Sheet over
Platen. The unit will feed the Release Sheet into place. Re-install Bun Feeder.
3

7
P/N 1011308 Rev. E 11/16
OPERATING
INSTRUCTIONS
NOTE: If the toasting quality needs
adjustment, refer to the sec-
tion titled “Adjusting Toast-
ing Quality” in the Operation
section of this manual.
The unit displays the software version,
the current platen setpoint tempera-
ture and starts to warm up .
After the system check, the unit begins
to warm up and Lo-P appears
on the display.
The unit displays the USE
message when it reaches proper
operating temperature (in approxi-
mately 10 minutes).
1
2
3
4
CHECK BUN THICKNESS COM
PRESSION SETTINGS
Before toasting product, verify that the
Bun Thickness Compression Knobs are
set appropriately. The typical settings
for crowns and heels is #4, however
these can be changed according to
product thickness. See the section titled
“Bun Thickness Compression Knob Set-
tings”for more information.
CROWNS
(Cut sides
facing IN)
HEELS
(Cut sides
facing IN)
Power
Switch.
Buns Exit
Toaster Here
Verify that the toaster is clean and
assembled correctly. Turn the Power
switch to the on position. The unit
makes a clicking sound.
This is normal.
Place a red food tray in front of the Bun
Chute.
4 D
USE
8888
TOASTING PRODUCT
Test the toaster before use by toasting
1 bun and 1 slice of Wheatberry bread.
Facing the front of the unit, insert prod-
uct as described:
yBun - Feed crown into front slot
and heel into back slot, with cut
sides facing each other.
yWheatberry bread - place 1 slice
of bread into back slot.
Check the color against Quality Photos
(Buttered White Bun Toasting, Multi
grain Bun Toasting, Chicken Salad
Sandwich toasting). Adjust settings if
needed.
NOTE: If bun or bread gets stuck in
the toaster, use the platen tool to dis-
lodge it from the toaster.
yInsert Crowns into the front lane
with the cut side facing in.
yInsert Heels into the rear lane
with the cut side facing in.
Refer to the image below.
IF PRODUCT GETS STUCK INSIDE
TOASTER:
If buns or a bread slice gets stuck inside
the toaster, use the platen tool to dis-
lodge it from the toaster. Before using
the platen tool:
1. Insert one edge of a new scrub
pad onto the top slot of the
platen tool.
2. Insert the other edge of the
scrub pad into the bottom slot.
Make sure the scrub pad is at
against the tool.
3. From the top of the toaster, in-
sert the platen tool with the pad
facing the middle of the toaster.
Dislodge product.
WARNING
Do NOT use the platen tool without a
scrub pad installed. Be sure to insert
the platen tool into the toaster with the
scrub pad facing the toaster platen. Do
not allow the metal portion of the platen
tool to contact the toaster platen.

8P/N 1011308 Rev. E 11/16
ADJUSTING TOAST QUALITY
The unit can be adjusted to provide a
lighter or more darkly toasted product.
The lightest setting is 1 and the darkest
setting is 10.
Follow these steps to adjust toasting
quality.
To view the current Light/Dark setting,
briey press Light or Dark button. The
current Light/Dark setting
appears in the display.
When the toaster reaches the newly
set Light/Dark temperature, the USE
message stops ashing and remains
on. The toaster is ready for use.
NOTE: The Light/Dark value is
maintained when the
unit is powered o.
1
2
SHUTTING DOWN THE TOASTER
To turn the toaster o, turn the Power
switch to the o position.
RESET TO DEFAULT SETTINGS
Follow these steps to reset the toaster
to the factory settings
Follow these steps to reset to default
settings:
1. Turn the toaster o.
2. Pres and hold both the Light
and Dark buttons and turn the
toaster on.
3. Continue holding the Light and
Dark buttons until “fr” (factory
reset) appears in the display. The
toaster beeps when resetting is
done and starts up normally.
Hi-Limit
HI LIMIT RESET BUTTON
A hi-limit control turns o power to the
unit if it overheats. To reset this Hi-Limit
control, allow sucient time (10-15
minutes) for the unit to cool down,
then remove the Hi-Limit control cap
and press the reset button located on
the rear of the unit. If the unit requires
continuous resetting, call for service.
D 4
To change the Light/Dark setting,
press and hold the Light or Dark but-
ton until the unit beeps.
Press the Light or Dark button set the
Light/Dark value as desired. Release
the Button. The USE message ashes
in the display as the unit adjusts the
platen temperature accordingly.
1
USE
USE
ERRORS
The toaster displays any kind of error
message, contact the factory immedi-
ately at 1-630-784-1000

9
P/N 1011308 Rev. E 11/16
MAINTENANCE
WARNING
The unit will remain hot while it is cooling
down. Personal injury and burns may result
from touching the unit before it is nished
cooling down. Wear Heat Resistant Gloves.
DAILY MAINTENANCE
NOTE: The following are general
maintenance procedures.
For additional details includ-
ing approved chemicals,
please see the Toaster Pro-
cedure documents by scan-
ning the QR Code on the
front page of this manual.
The daily maintenance steps involve:
yCleaning the Accessories and
Toaster
yCleaning the Release Sheet
Cleaning the Accessories and Toaster
1. Turn the toaster o and allow it
to cool before proceeding.
2. Refer to Figure 3. Remove the
Bun Feeder, Release Sheet, and
Bun Chute and set aside.
NOTE: Do not wash the Release
Sheet in the sink. It must
be washed by hand.
3. Wash the Bun Feeder and Bun
Chute in soap and water. Rinse
with clean water and allow to air
dry.
4. Wipe all surfaces of the unit with
a hot damp cloth.
NOTE: Do not use a dripping wet
cloth. Wring out before use.
Cleaning the Release Sheet
1. Inspect the Release Sheet.
Replace the Release Sheet if it is
worn, creased, or torn.
2. Spray an approved cleanser on a
clean, dry towel.
3. Wipe the Release Sheet rmly
from top to bottom.
4. Repeat this procedure with a
clean, dry towel dampened with
water.
5. Next, wipe the release sheet with
a clean towel dampened with an
approved sanitizer. Allow to air
dry.
6. Repeat Steps 1 through 6 on the
inside portion of the Release
Sheet. Set the clean Release
Sheet aside.
Cleaning the Belt Wraps
7. Open the front and rear Convey-
or Covers (Figure 4a)
8. Inspect the front and rear Belt
Wraps. Replace the Belt Wraps
if there are any signs of tearing,
folding, or other damage.
9. Turn on the unit.
NOTE: This step requires that the
toaster be turned on with the
Conveyor Covers open. Use
caution during these steps.
10. Spray a clean, sanitized towel
with an approved cleanser and
wipe the front and rear Belt
Wraps for one full rotation.
11. Repeat Step 4 with an approved
sanitizer.
NOTE: Repeat these steps as needed
until the Belt Wraps are clean
and tacky/sticky to the touch.
12. Reinstall the Release Sheet, Bun
Chute, and Bun Feeder and re-
turn the toaster to operation.
Cleaning the Rear Fan
Use a clean dry cloth and wipe the fan
intake. If there is heavy debris buildup,
use an Ecolab Detail Brush (item#
92212765) followed by a clean, dry
cloth (see Figure 4b).
Figure 3
Figure 4a
Figure 4b

10 P/N 1011308 Rev. E 11/16
WEEKLY MAINTENANCE
Butter buildup on the platen will have
a negative aect on toast quality. Fol-
low the procedure below to clean the
platen.
1. Turn the unit o, unplug the
power cor,d and allow the unit to
cool down for 15 minutes.
2. Put on heat resistant gloves.
Remove the Bun Feeder, Release
Sheet, and Bun Chute (Figure 6).
Set these item aside.
3. Set both Bun thickness Compres-
sion Knobs to 6. (Figure 7).
4. Place a red food tray in front
of toaster to collect drips from
cleaning.
5. Insert a scrub pad into platen
tool (Figure 5).
a. Inspect scrub pad to ensure it
is clean and undamaged. Dis-
card scrub pad if it has loose
shreds, food particles or debris
stuck in bers.
b. Insert one edge of scrub pad
into top slot.
c. Then, insert other edge into
bottom slot, making sure pad
is at.
6. Prepare clean rinse water. It is
helpful to have water in a 12 qt
container next to toaster during
cleaning process.
7. Spray Sizzle onto scrub pad.
8. Scrub each side of toasting
platen gently with scrub pad, ap-
plying additional Sizzle to scrub
pad as needed (Figure 5)
NOTE: Front and rear covers of toaster
should be closed during this
step to prevent Sizzle from
dripping on the belt wraps
or other areas of toaster.
9. Rinse scrub pad in clean water.
a. Press against scrub pad with
gloved hand, while it is in
water, to rinse it out.
b. Squeeze out excess water by
scraping scrub pad against
edge of container.
NOTE: It is important to squeeze out
excess water because too much
water dripping into toaster can
damage electronic components.
10. Scrub each side of toasting
platen gently with rinsed scrub
pad to remove Sizzle residue.
Continue rinsing scrub pad and
scrubbing platen gently until all
residue has been removed from
platen.
NOTE: It will be necessary scrub
each side of toasting platen
with rinsed scrub pad ap-
proximately 4-5 times to
remove all Sizzle residue.
11. Discard scrub pad. Scrub pads
are for single use only.
12. Remove bun chute and red food
tray and take them to compart-
ment sink for cleaning.
13. Complete remaining steps in dai-
ly cleaning process. (See Round-
up® Contact Toaster: Cleaning
Roundup Contact Toaster at End
of Day.)
PLATEN
CLEANING
TOOL
SCRUB
PAD
PLATEN
Figure 5

11
P/N 1011308 Rev. E 11/16
MONTHLY CLEANING
The monthly preventative maintenance
steps include:
yCleaning the Conveyor Belt
Chains
yChecking the Conveyor Belt
Chains for Stretching
yChecking the Roller Tensioners
Cleaning the Conveyor Belt Chains
1. Turn the unit o, unplug the
power cor,d and allow the unit to
cool down.
2. Put on heat resistant gloves.
Remove the Bun Feeder, Release
Sheet, and Bun Chute (Figure 6).
Set these item aside.
3. Set both Bun thickness Compres-
sion Knobs to 6. Next, open both
Conveyor Covers (Figure 7).
4. Remove both Belt wraps - lift the
ap on the Belt Wrap and pull
the Pin out of the zipper (Figure
8). Disconnect the Belt Wrap clips
from the Conveyor Chain and
remove the Belt Wraps from the
toaster (Figure 8).
5. Inspect the Belt Wraps for rips
or tears. If the Belt Wraps are in
good condition, set them aside.
They will be reinstalled onto the
toaster later in this process.
6. Use a Hi-Temp Detail Brush (Eco-
lab item# 92212765) to remove
all debris and residue from the
Conveyor Belt Chains. Do this on
both sides of the toaster.
7. Clean and sanitize the front and
rear Conveyor Belt Chain with a
green scrub pad sprayed with
Super contact Cleaner solution.
Wipe the links of the Conveyor
Belt Chain rmly from side to
side until they are completely
free of residue and debris (Figure
9). Then, Wipe the Chains with a
clean sanitizer soaked towel.
8. Plug in the power cord and turn
the unit on. Wait for both Con-
veyor Belt Chains to rotate and
expose the uncleaned portion of
the chains. Turn the unit o and
unplug the power cord again.
Repeat Steps 6 and 7 to clean
and sanitize the soiled side of the
Conveyor Chains.
NOTE: You may need to repeat steps
7 and 8 to ensure the Conveyor
Belt Chains are completely
free of debris and cleanser.
Figure 6
Bun Feeder
Release Sheet
Bun Chute
Figure 7
Figure 8
Figure 9 USE A HITEMP DETAIL
BRUSH ECOLAB
ITEM# 92212765 TO
REMOVE ALL DEBRIS
AND RESIDUE FROM
THE CONVEYOR BELT
CHAINS. DO THIS ON
BOTH SIDES OF THE
TOASTER.

12 P/N 1011308 Rev. E 11/16
Checking the Conveyor Belt Chains
for Stretching
1. Set the Bun Thickness Compres-
sion Knobs to 6 and 6 and ensure
both Belt Wraps are removed.
2. Locate the approximate center-
point of the Conveyor Belt Chain.
3. Pull the Conveyor Belt Chain
away from the edge of the
toaster (Figure 10).
4. Using a U.S. Dime coin (1.8 cm)
for reference or a ruler, measure
the space between the toaster
frame and the Conveyor Belt
Chain (Figure 10). The coin
should t snugly.
5. If the gap is more than twice the
width of the coin (2.6 cm):
a. Disconnect the Conveyor Belt
chain by squeezing any two
links together and unhooking
both ends of the one link (Fig-
ure 11). Pliers may be used.
NOTE: There are two small 1/2 inch
links on each side of the
Conveyor Belt Chain. The
rest are large 3/4 inch links.
b. Depending on how loose the
chain is, remove a 1/2” or 2/4”
link.
NOTE: It is recommended to per-
form the Quarterly Clean-
ing any time you disconnect
or remove a Conveyor Belt
Chain from the toaster.
c. Reassemble the Conveyor Belt
Chain onto the sprockets.
NOTE: Make sure the Conveyor Belt
Chain hooks are pointing
DOWN as shown in Figure 10.
d. Measure the gap again to
conrm the gap is approxi-
mately the width of the U.S.
Dime coin.
6. If the Conveyor Belt Chain is too
tight, remove a small 1/2 inch
link and install a large 3/4 inch
link in its place. This increases
the length of the Conveyor Belt
Chain by 1/4 inch overall.
7. Repeat steps 1 through 6 on the
opposite Conveyor Belt Chain.
Checking the Roller Tensioners
1. Measure the Roller Tensioner
on both inner Conveyor Covers
using a U.S. Nickel (2.1 cm) for
reference or a ruler (Figure 12).
2. Adjust the Roller Tensioners as
needed by applying pressure to
bend the tensioner down or up
so the coin ts snugly between
the roller and the Conveyor
Cover wall.
Reassembling the Toaster
1. Reinstall the Belt Wraps onto the
toaster under the yellow rods
and making sure the ap is point-
ing down.
2. Connect the Belt Wrap clips to
the Conveyor Belt Chain.
3. Then, reconnect the ends of the
Belt Wraps with the Belt Wrap
Pin, making sure the zipper teeth
are properly aligned (Figure 13)
NOTE: Make sure the Belt Wraps are
installed under the yellow rods.
4. Close the Conveyor Covers.
5. Reinstall the Release Sheet, Bun
Chute, and Bun Feeder and re-
turn the toaster to operation.
Figure 10
Figure 12
Figure 11
INCORRECT CORRECT
Figure 13

13
P/N 1011308 Rev. E 11/16
QUARTERLY CLEANING
The Quarterly Cleaning involves clean-
ing the interior of the unit. Follow these
steps.
1. Turn the unit o, unplug the
power cor,d and allow the unit to
cool down.
2. Put on heat resistant gloves.
Remove the Bun Feeder, Release
Sheet, and Bun Chute (Figure 6).
Set these item aside.
3. Set both Bun thickness Compres-
sion Knobs to 6. Next, open both
Conveyor Covers (Figure 7).
4. Remove both Belt wraps - lift the
ap on the Belt Wrap and pull the
Belt Wrap Pin out of the zipper
(Figures 8). Disconnect the Belt
Wrap clips from the Conveyor
Belt Chain and remove the Belt
Wraps from the toaster (Figure 8).
5. Inspect the Belt Wraps for rips
or tears. If the Belt Wraps are in
good condition, set them aside.
They will be reinstalled onto the
toaster later in this process.
6. Disconnect the Conveyor Belt
chains by squeezing any two
links together and unhooking
both ends of the one link (Figure
14). Pliers may be used. Remove
the Conveyor Belt Chains and set
aside.
7. Use Hi-Temp Detail Brush (Ecolab
item# 92212765) to carefully
remove all debris and residue
from the inside components of
the toaster (Figure 15). Do this on
both sides of the toaster.
NOTE: With proper and regular daily
and monthly cleaning, the inte-
rior of toaster should be free of
residue and debris. If you nd
that the interior is extremely
dirty on a regular basis, please
review how the daily and
monthly the frequency and dai-
ly and monthly cleaning steps.
8. Reassemble the Conveyor Belt
Chain onto the sprockets.
NOTE: Make sure the Conveyor Belt
Chain hooks are pointing
DOWN as shown in Figure 10.
Figure 14
Figure 15
USE A HITEMP DETAIL BRUSH ECOLAB
ITEM# 92212765 TO CAREFULLY REMOVE
ALL DEBRIS AND RESIDUE FROM THE
INSIDE OF THE TOASTER.
DO THIS ON BOTH SIDES OF THE TOASTER.
9. Reinstall the Belt Wraps onto the
toaster under the yellow rods
and making sure the ap is point-
ing down.
10. Connect the Belt Wrap clips to
the Conveyor Belt Chain.
11. Then, reconnect the ends of the
Belt Wraps with the Belt Wrap
Pin, making sure the zipper teeth
are properly aligned (Figure 13).
NOTE: Make sure the Belt Wraps are
installed under the yellow rods.
12. Close the Conveyor Covers.
13. Reinstall the Release Sheet, Bun
Chute, and Bun Feeder and re-
turn the toaster to operation.

14 P/N 1011308 Rev. E 11/16
Replacing the Belt Wraps
The frequency of Belt Wrap replace-
ment depends on usage and daily
maintenance. We recommend replac-
ing Belt Wraps Quarterly for optimal
performance.
NOTE: Belt Wraps should feel sticky/
tacky not slick/slippery.
1. Turn the unit o, unplug the
power cord, and allow the unit to
cool down.
2. Put on heat resistant gloves.
Remove the Bun Feeder and Bun
Chute (Figure 16). Set these item
aside.
3. Next, open both Conveyor Cov-
ers (Figure 17).
4. Remove both Belt wraps - lift the
ap on the Belt Wrap and pull the
Belt Wrap Pin out of the zipper
(Figures 18). Disconnect the Belt
Wrap clips from the Conveyor
Chain and remove the Belt Wraps
from the toaster (Figure 18).
NOTE: If the pin is dicult to re-
move, cut the belts o
carefully using scissors.
5. Install the new Belt Wraps onto
the toaster under the yellow
rods and making sure the ap is
pointing down.
6. Attach the Belt Wrap clips to the
Conveyor Chain.
7. Then, connect the ends of the
Belt Wraps with the Pin, making
sure the zipper teeth are properly
aligned (Figure 19).
NOTE: Verify both clips are attached
by pulling belt wrap away from
chain and reattach if needed.
8. Close the Conveyor Covers.
9. Reinstall the Bun Chute and Bun
Feeder and return the toaster to
operation.
INCORRECT CORRECT
Figure 19
Figure 16
Bun Feeder
Bun Chute
Figure 17
Figure 18
Cleaning the Rear Fan
1. Turn the unit o, unplug the
power cord, and allow the unit
to cool for 15 minutes before
proceeding.
2. Refer to Figure 20. Remove the
four Rear Panel screws circled
and set aside.
3. Carefully remove the Rear Panel
and lay it down so the fan is ac-
cessible.
4. Wipe inner surface of the Rear
Panel and rear compartment
with a clean, dry cloth to remove
all debris and residue.
5. Use a clean, dry towel or Hi-
Temp Detail Brush (Ecolab item#
92212765) to remove all debris
and residue from the Fan.
6. Reattach the Rear Panel and
secure with the screws removed
in Step 2.
Figure 20
Fan

15
P/N 1011308 Rev. E 11/16
TROUBLESHOOTING
Problem Possible Cause Corrective Action
No Control Display
Power cord not plugged in Plug power cord into the proper electrical outlet.
Circuit breakers turned o or tripped. Damaged electri-
cal outlet, plug, or cord. Power switch damaged
Reset circuit breakers. If they trip again, check the power cord,plug, and outlet for
damage. Contact AJA technical service, your maintenance person, or authorized
service provider.
Power Switch not turned on or is faulty. Turn the unit o and then on again. If the problem persists, contact AJA technical
service, your maintenance person, or authorized service provider.
Faulty Transformer
Conveyor does not rotate
Conveyor Belt/Chain has stretched. Chain skipping on
sprockets.
Measure and adjust the conveyor belt chains as described in the Maintenance
section of this manual.
Loose setscrew on one of the drive sprockets Contact AJA technical service, your maintenance person or authorized service
provider.
Motor Drive Chain loose Contact AJA technical service, your maintenance person or authorized service
provider.
Internal part /object interfering within conveyor system Check for interference & clear up as necessary.
Conveyor(s) skips or hesitates
Conveyor chains loose. Measure and adjust the conveyor belt chains as described in the Maintenance
section of this manual.
Belt wrap clip not attached. Verify both clips on each belt wrap are attached, reattach if necessary.
Roller tensioner not adjusted properly. Measure the roller tensioner and adjust if necessary. See the Maintenance section
of this manual.
Loose or misaligned sprocket Contact AJA technical service, your maintenance person or authorized service
provider.
Motor drive chain loose or stretched Contact AJA technical service, your maintenance person or authorized service
provider.
Drive motor(s) have failed Contact AJA technical service, your maintenance person or authorized service
provider.
Buns not toasting adequately
Compression settings are incorrect. Use recommended setting or adjust compression knobs as needed to achieve
desired toast quality.
Release sheet is worn or needs cleaning (replace every
2-4 weeks).
Inspect release sheet for cleanliness, worn spots, wrinkles , or tears. Clean or
replace release sheet as described in the Maintenance section of this manual.
Platen has butter/debris buildup. Clean Platen as described in the Maintenance section of this manual.
Light/Dark setting needs to be adjusted. Adjust light/dark setting. See Operation section of this manual.
Crowns and/or Heels must be
forced into the toaster. Buns
sticking and burning.
Belt wraps are dirty, worn or damaged. Clean or replace Belt Wraps as described in the Maintenance section of this
manual.
Platen has butter/debris buildup. Clean Platen as described in the Maintenance section of this manual.
Release sheet is dirty, worn or damaged. Clean both sides or replace release sheet as described in the Maintenance section
of this manual.
Conveyor Chains loose. Adjust the conveyor belt chains as described in the Maintenance section of this
manual.
Drive motor stalls intermittently. Contact your Maintenance person or Authorized Service agency for service.
Compression settings are incorrect. Use the recommended settings or adjust as needed to achieve desired toast
quality.
Buns are not inserted into the toaster properly. Insert Crowns in front conveyor with and Heels in rear conveyor. Cut side of buns
need to face the platen.
Toaster making unusual sounds
Fan needs to be cleaned or replaced. Clean fan as described in the Maintenance section of this manual or contact your
maintenance person or authorized service company.
Conveyor belt chains have stretched or adjusted incor-
rectly.
Adjust the conveyor belt chains as described in the Maintenance section of this
manual.
Motor Drive chain needs lubrication. Lubricate chain.
Conveyor shaft bearing is binding. Contact your Maintenance person or Authorized Service agency for service.
Buns getting caught in bun
chute area Bun chute installed incorrectly Reinstall Bun chute correctly.
Toaster displays ERR 10. Internal temperature of control compartment exceeded
160° F.
Verify fan intake on back of toaster is clean, not blocked and has proper spacing.
Clean cooling fan if needed, if not rotting, contact your authorized service pro-
vider. Check if cooling fan is functioning. If not, replace fan..
Toaster Displays ERR 11, 12,15
or 17. Electrical failure.
Perform a factory reset. Ensure power switch is in o position and press and hold
Up & Down arrow buttons together while turning power switch on. Display will
show FR (factory reset). If Error code continues to display, contact AJA technical
service.

16 P/N 1011308 Rev. E 11/16
27
86
54
51
23
71
60
63
62
82 85
85
75
55
55
45
74
14
79
39
29
44
36
28
38
44
12
4
67
9
65
15 16
81
65
62
17
REPLACEMENT PARTS

17
P/N 1011308 Rev. E 11/16
9
70
22 50
53
64
75
55
67
48
68 23
76
52
57
70
49
49
49
17 47
70
75
54
54 44
6
47
27
43
70
22
50
53
100
(Included in
Kit 7001115)
REPLACEMENT PARTS CONTINUED

18 P/N 1011308 Rev. E 11/16
2
75
13
65
18
65
19
63
63
65
21
63
20
3
3
7
74
44
19
63
65
18
65
65
65
5
2
91
5
45
45 51
73
30
51
73
73
51
73
51
30
65
94
3
37
74 44
75
75
44 74
97
96
93
92
89
92
90
91
89 92
90
92
93
95
96
1
98
88
88
REPLACEMENT PARTS CONTINUED

19
P/N 1011308 Rev. E 11/16
67
25
71
77
26
80
17
46
42
69
56
66
78
26
REPLACEMENT PARTS CONTINUED

20 P/N 1011308 Rev. E 11/16
Item Part No. Description Qty. Item Part No. Description Qty. Item Part No. Description Qty.
REPLACEMENT PARTS CONTINUED
1 0012472 Inner Spring Tensioner Assy. 4
2 0012982 Conveyor Belt Assembly 37/2 2
3 0012988 Tensioner Assembly 4
4 0012989 Bun Feeder Assembly 1
5 0012990 Conveyor Cover Assembly 2
6 0021900 Idle Bearing Retainer Weldment 1
(Incl. with kit 7001115 - Item 100)
7 0021959 Cam Weldment 2
8 0021960 Base Weldment 1
9 0021962 Control Panel Weldment 2
10 0021964 End Housing Weldment 1
11 0021965 Control Housing Weldment 1
12 0022040 Bun Chute Weldment 1
13 7000780 Platen, Grill 120V/1800W 1
14 0400147 Bushing, Shorty 7/8” 1
15 0400265 Bushing, Shorty 3/8” 4
16 0400437 Strain Relief, Rt Angle 1
17 0500464 Bearing Retainer 1
18 0503495 Bracket, Retainer Right 2
19 0503496 Bracket, Tensioner-Right 2
20 0503497 Bracket, Tensioner-Left 2
21 0503507 Bracket, Retainer Left 2
22 0506755 Retainer, Bearing 6
23 0506756 Plate, Motor 1
24 0507179 Panel, Electrical 1
25 0507180 Bracket, Trx-Hi-Limit 1
26 0700925 Power Cord Right Angle 1
27 0800455 Rod, Knob (Heel) 1
28 0800457 Rod, Knob (Crown) 1
29 0800458 Rod, Support 4
30 0800460 Shaft, Drive 2
31 0800461 Shaft, Idler 2
32 1000900 Label - Warning 1
33 1001181 Label, Crown 2
34 1001527 Label, Roundup Service 1
35 1001550 Label, Control 1
36 1001551 Label, Install 1
37 1001552 Label, Cam (Heel) 1
38 1001553 Label, Cam (Crown) 1
39 1001556 Label, Wiring Diagram 1
40 1001592 Label, Chain Tensioning 1
41 1031188 Spec Label 2
42 2100230 Bumper, Recess W/Washer 4
43 2100348 Knob, 1/4”Shaft, Push-On 2
44 2110127 Ring, Retaining 8
45 2120107 Spacer, Aluminum 2
46 2120147 Spacer, Leg 4
47 7000296 Ball Bearing Kit (2-Pak) 1
48 2150173 Sprocket, 25B12 3/8”Bore 1
49 2150179 Sprocket, 25B14 1/2”Bore 3
(1 Incl. with kit 7001115 - Item 100)
50 7000224 Bearing & Retainer Kit 1
51 7000207 Sprocket Kit, 25B28 x 1/2”
Bore Stepped Tooth 1
52 2150258 Bearing, Idler 1
(Incl. with kit 7001115 - Item 100)
53 2150260 Spacer, Bearing 6
54 2150368 Miter Gear, 20° Pressure Angle 4
55 2150370 Chain, Drive 1
56 2180145 Cover, Bumper 4
57 3000124 Ring, Retaining 3/8” 1
(Incl. with kit 7001115 - Item 100)
58 304P105* Nut, Hex‘Keps’#4-40 2
59 306P121* Screw, Mach #6-32 X 3/4” 2
60 306P123* Screw, Mach #6-32 X 7/8”Slrndhd 4
61 306P130* Nut, Hex Keps #6-32 (Small Pattern) 8
62 306P156* Screw, Mach. #6-32 X 1/2” 2
63 308P115* Screw, Mach. #8-32 X 3/8” 8
64 308P143* Nut, Hex‘Keps’#8-32 8
65 308P144* Screw, #8-32 X 1/4”(#6 Head) 16
66 308P157* Screw, Tap 8-32 X 3/8”Lg 4
67 308P203* Screw, Tap 8-32 X 3/8” 26
W/Int. Tooth Washer
68 310P103* Screw, Mach. #10-32 X 1/4” 4
69 310P136* Screw, Mach. #10-32 X 1/4” 4
70 310P146* Nut, Hex‘Keps’#10-32 24
71 310P213* Screw, Phpnhd #10-16 X 3/4”Thrd Form 4
72 325P104* Washer, Flat 1/4”S/S 4
73 325P163* Set Screw, 1/4-28 X 5/16” 8
74 325P203* Washer, Spring Steel Single-Wave 8
75 3380116 Screw, Shoulder 4
3/8-16 X 3/8 W/ 1/2 Shoulder
76 7001375 Drive Motor Kit 120V 1
77 4000210 Fan, Axial 115V 1
78 4010199 Transformer, 120 Vac/12Vac 1
79 7000882 Power Switch Repl. Kit 1
80 4030332 Thermostat, Hi-Limit 1
81 4050214 Thermocouple Type“K” (Open End) 1
82 4051010 Relay, Random Phase, Solid State-50A 1
83 4060234 Wire Strap - 3/7” 1
84 4060303 Bus Bar Contact 3-Pole 2
85 4060355 Terminal Block, 3-Pole 3
86 7001005 Control Board Kit 1
87 4070213 Varistor Board 1
88 7000985 Black Wavy Silicone Belt 1
89 0021961 Conveyor Cover Weldment 2
90 0502199 Spacer 4
91 0011311 Roller Tensioner Assembly 2
92 308P145* Nut, Hex Acorn #09-32 4
Low Crown; S/S T304
93 308P102* Washer, Int.Tooth #09 Steel; Zinc Plated 4
94 0505968 Spring, Inner Tensioner 4
95 7000780 Rail, Slide Kit (Small) 1
96 308P181* Screw, Mach. #8-32 X 3/8”Lg 4
Phthd, 18-8 S/S Brt
97 7000779 Rail, Slide Kit (Large) 1
98 7000989 Sheet, Platen (Pk of 2) 1
99 7001084 Cleaning Tool Kit - VCT-2 1
100 7001115 Idler Sprocket Replacement Kit 1
*Available in Packages of 10 (ten).