AP&T AP-AB1225 User manual

AP-AB1225
Intelligent Static Removal Ion Bar
High speed Self-balancingHi
Shanghai Anping Static Technology Co.,Ltd

Effectively solve the problems
caused by static electricity
Suitable for UV printing industry
Performance can be adjusted by special ink-jet printing remote control
Button function instructions
Function adjustment Symbol Operation instructions
Ink splashing occurs on
printing plate D+C Press unlock "D" first,
then press "C"
Ink accumulation on
metal nozzles D+A
Prevent adhesion of objects
Static removal Prevent blockage of feeder
Prevent static electricity
Prevent material splash
Press unlock "D" first,
then press "A"

Pulse AC
T
+HV
-HV
AC
+HV
-HV
Discharge effect is better compare to power
frequency AC ion bar
Pulse AC
Pulse AC VS traditional AC
Pulse AC method generate ions with two polarity by
applying "+" and "-" high voltage alternately on each
electrode needles.
Compared with power frequency AC method, the
utilization rate of ion generation is higher. And its
static elimination ability can be exerted no matter in
short or long distance. In addition, the discharge
frequency can be adjusted, which can extend the
discharge distance. The output ratio of positive and
negative ions can be adjusted, which is convenient
for intelligent control.
Positive pulse Negative pulse
Pulse AC
High voltage power supply
Power frequency AC
（Positive high voltage）
（Positive high voltage）
（Negative high voltage）
（Negative high voltage）
Positive voltage working time
Positive voltage working time
Negative voltage working time
Negative voltage working time
Decrease Tp so that the positive voltage acting capacity becomes smaller and the acting
time becomes shorter. Less positive ions and more negative ions output to neutralize
the excess positive charge on the surface of the object.
Increase Tp so that the positive voltage acting capacity becomes greater and the acting
time becomes longer. More positive ions and less negative ions output to neutralize the
excess negative charge on the surface of the object.
Adjust the duty ratio [Tp/(Tp+Tn)] to an appropriate ratio and send out the same amount
of positive and negative ions to neutralize the static electricity on the surface of the
object.
3 situations of static electricity on
the surface of the object

100mm
100mm 100mm
+10V
+0.1s
+0.5s
+0.8s
+1.0s
-10V
-20V
-3V
70mm
50mm
30mm
High Efficiency Static Removal
Keep a clean production environment and stay
away from static electricity
Test standard：ANSI/ESD.STM3.1，SJ/T 11446—2013
Test instrument: Trek charge plate tester
Test voltage：±1000V → ±100V attenuation
Test environment：humidity 50±5%；temperature 23±3℃Discharging time: Discharge speed within 1 sec when distance is 100mm.
Discharging distance: Up to 200mm width.

No.1
No.4
No.2
DC24V high flexible towline power cord
The standard length of the power cord is 1500mm and the low
voltage wiring of 24V can eliminate the aging phenomenon of
the cable caused by the discharge and the impact on the
peripheral equipment,which can build a highly reliable system.
No.3
Visualization of working status
Green light: Normal
Blue light: Standby
Blue light flashing: Debugging / cleaning
Red light: Abnormal high voltage
No.5
Features
Safe / Easy to use / Durable
Discharge part easy to replace
Twist the needle holder clockwise to replace
the needles when it is damaged.
CE certification
It can effectively avoid external
electromagnetic interference affecting
the normal operation of the ion bar
which is a high-security and high-
reliability static eliminator.
Intelligent remote control
Ion output characteristics can be adjusted by
remote control.

Product details
Aviation socket
Needle holder and electrode needle
Optional size
Working status indicator Working status indicator
DC24V high flexible towline power cord
Air block head (closed
when not in use)
200mm
225mm
250mm
275mm
300mm
DC24V high flexible towline power cord
wiring diagram
Power cord color Connecting information
Orange or brown +24 V
White or grey 0V
Light green or black EGND
Front Back
Product details / Product size / Product specifications
Product Use

Unit：mm
Product size
Product specifications
Model AP-AB1225
Input voltage DC 24V
Power ＜ 5W
Output voltage ±4000V~±7000V
Ion emission Pulse AC
Emitter electrode Tungsten
Output frequency 0.1,0.5,1,5,10,30,55,65,105Hz；( Ex-work setting：55Hz)
Duty ratio 5%—95%
Discharge range L*W*H：{200，225，250 -500mm( Needle spacing 25mm)}*200*100mm
Installation distance 50 → 100mm
Ion balance ≤ |±30V|（AVG）
Discharge time ≤ 1S（Test distance 100mm）
Status indicator
Cleaning time Default 15 days
Working temperature 0℃ -50℃
Working humidity ＜ 70%
Dimensions L*W*H：{200，225，250-300mm( Needle spacing 25mm)}*36*68.2mm
Bar material Flame retardant PVC、ABS、SUS、W
Packaging accessories M5-12*12*4 Square nut；DC24V high flexible towline power cord 1500mm
Warranty 1Year
Certification CE
200，225，250，275...→500（electrode spacing25mm）
Aviation socket
Green light - normal,Blue light - standby,Blue light flashing—debugging/cleaning,Red light - abnormal high voltage

Bracket installation
Green light on
1
Connection mode: Connect one end of the DC24V
high flexible towline power supply cable to the power
supply and insert the other end of the aviation plug
into the aviation socket on the bar.
2
The panel indicator light green shows ion bar working
normally.
3
Performance can be adjusted by special ink-jet printing
remote control
4
Step of use
Adjustable mounting bracket
Products Use
Step of use/Installation position/Packing accessories
Take out ion bar, power adapter, power cable,
stainless steel mounting bracket and other accessories
from the packing box and install the stainless steel
mounting bracket on the mounting slot of the ion bar base.

1. Place the ion bar in the work area where static electricity is to be eliminated and the installation angle is perpendicular to the surface of the charged
body. The working frequency and installation distance can refer to the following table according to the respective electrostatic safety and process
control requirements. (Ex-work setting is 55Hz, which can basically meet discharge demand within 100mm.)
Working frequency(Hz) Discharge distance(mm)
55 35
30 50
10 70
5 100
Installation position
≥ 300mm ≥ 300mm
Packing accessories
Three-core high-flexible power
cord with aviation plug AP4855000Standard 1.5m（Customizable on site）Square nut AP8933000 M5*12*12*4
Needle seat AP6620003 Infrared remote control（4 buttons）AP2253006AP-AB1225 3 gears of voltage adjustment
Installation distance
Discharged object
2. Ion bar strip grounding electrode is not allowed to be covered by other objects.
3. Two ion bars should be installed side by side with an interval of more than 300mm.
4. More than 200mm away from obstacles such as walls.
5. Ion bar should be at least 30mm away from the metal conductor and metal grounding body around the electrode and the bar body must be reliably
connected to the ground wire.
6. The mounting angle of ion bar can be adjusted.
WALL
WALL
WALL
WALL
Metal conductor
Metal conductor
Metal conductor
Metal conductor
Part namePicturePart No.Specification

Safety warning
Maintenance
1. Read the operating instruction carefully before installing and using the device.
2. The whole equipment must be reliably grounded with a grounding resistance of less than 1 ohms during use; Otherwise, it is easy to
cause abnormal or even damage of ion bar.
3. Do not use the device when the humidity is higher than 70%.
4. Do not use the device in inflammable and explosive environment.
5. It is strictly forbidden to disassemble products without authorization. Internal maintenance and repair must be carried out by
professional personnel.
6. The product is strictly prohibited to touch liquid during use, otherwise there will be abnormal, resulting in electric shock or fire.
7. Power must be turned off during inspecting or replacing the product, otherwise it may cause electric shock or fire.
8. The product is specially designed for removing static electricity and is strictly prohibited for other purposes. Any abnormal use may
cause machine failure, electric shock, fire and other hidden dangers.
9. It is strictly forbidden to touch the electrode needles when power is on, otherwise it is easy to cause fault and electric shock accident.
10.Discharge needle is a sharp metal object, please use it with care.
11.Please check the specifications of the power supply before powering on the product. Any power supply that does not meet the
specifications may cause damage or even failure to the product.
12.Check the power cord regularly. If it is damaged, replace it immediately; otherwise, leakage and abnormal operation may occur.
NO.
1The indicator on the
panel is off
Confirm the power supply specification（INPUT：100—240VAC
50/60Hz；OUTPUT：24VDC 2000mA）
2Whether the discharge seat is tightened Confirm the discharge seat is tightened
3
4Panel indicator red light on Confirm the installation location and stay away from
surrounding conductors
Return to factory for maintenance
Return to factory for maintenance
5Panel indicator blue light
flashes
Poor grounding of the strip grounding electrodes
on both sides of the electrode needle at the
bottom of the ion bar
Return to factory for maintenance
6
Return to factory for maintenance
Return to factory for maintenance
Main-board chip is damaged caused by poor
grounding or no grounding
7High voltage module is damaged or insulation
of the discharge seat is damaged Return to factory for maintenance
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Problems Reasons Solutions
The electrostatic removal
performance decreased
obviously
The electrostatic removal
performance decreased
Unable to discharge
The product is smoky or burnt
Poor contact of the power cable
Power supply mismatch
Discharge needle is polluted and damaged
Bearing set of ion bar is improper
There are conductors or other ion bar around
Electromagnetic interference
Abnormal discharge
No power supply for high voltage module
High voltage module is damaged
High voltage module is damaged
Main-board chip is damaged
Check whether the power cable is in good condition and
securely connected
Clean or replace the discharge needle
Confirm the best bearing set
Remove (moving) conductors or other ion bar
Turn off the power switch / unplug the power cable, restart
the ion bar
Check the grounding of the ion bar and plant equipment, and return
to the factory for maintenance
1. The ion bar should be cleaned and maintained in time according to the use environment and the required electrostatic protection
requirements in order to ensure the good performance of the product. That is, gently remove the carbon deposits on the discharge
electrode, discharge socket, and metal discharge body with electrostatic brush, dust-free cotton swab, dust-free cloth dipped in
anhydrous alcohol, which will improve its performance significantly. Note:
A. Operation must be done 10 minutes after power cut off.
B. It must be cleaned when dust or white stuff appear on the tip of the needle during use. Use dust-free cloth dipped in anhydrous
alcohol to clean when brush can not meet the cleaning requirements.
C. The ion bar must be powered on after alcohol is completely volatilized after cleaning. No other organic solvent can be used to clean
the ion bar.
2. If the switch working indicator light of the power plug-in port on the panel of the ion bar is off , it should be stopped and repaired by
professional maintenance personnel. It can be used only after the electrical performance index is normal.

After-sales service
AP-AB1225 intelligent high-speed static removal ion bar has undergone rigorous testing and aging treatment before ex-work. Its
performance has completely reached the relevant indicators marked in the usage instruction.
1. AP&T makes a commitment to the customer that any defective parts inspected by AP&T will be repaired or replaced free of charge
within one year from the date of purchase. However, this commitment does not apply to:
(1) The device is incorrectly used or installed.
(2) Damage caused by negligence or accident during use.
(3) Modified, disassembled or repaired by other service departments not authorized by Anping Company.
2. The alloy electrode is a consumable product which is not included in the scope of warranty and will be charged for replacement when
repairing.
3. AP&T shall not be liable for any incorrect use of the products except for repair or replacement of parts as specified above.

专业创造价值
AP&T
Professional electrostatic intelligent monitoring/analysis
and elimination solution provider
Speciality Creates Value
AP&T
Shanghai Anping Static Technology Co.,Ltd
Tel : [phone]
Fax : [phone]
Postcode : 200233
Website : www.ap-static.com
Address : 3/F,Building 27,No.69,Guiqing Road,Shanghai,China