APE 10-4 User manual
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800-248-8498800-248-8498
www.americanpiledriving.comwww.americanpiledriving.com
HYDRAULIC IMPACT HAMMER
OWNER’S MANUAL
DEEP FOUNDATION
SOLUTIONS
MODEL 10-4 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
Copyright © 2022 American Piledriving Equipment Inc.
All rights reserved, No part of this publication may be reproduced,
distributed, or transmitted in any form of by any means, including
photocopying, recording, or other electronic or mechanical methods, without
prior written permission of the publisher. For permission requests, write
to the publisher, addressed “Attention: American Piledriving Equipment
Manual Division” at the address below.
AMERICAN PILEDRIVING EQUIPMENT, INC.
7032 S. 196th Street
Kent, Washington 98032
Oce: 253-872-0141
Toll Free: 800-248-8498
Fax: 253-872-8710
Page 1
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MODEL 10-4 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
GENERAL INFORMATION
Quick Reference Guide
This Quick Reference Guide
A Table of Contents is included after the
MAINTENANCE & TROUBLESHOOTING
REFERENCE / NOTES
REPLACEMENT PARTS
Description:
MODEL 10-4 Hydraulic Impact Hammer
Page 2
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MODEL 10-4 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
WARRANTY INFORMATION
American Piledriving Equipment, Inc. (APE)
VOID
VOID
VOID
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MODEL 10-4 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
Read and follow any safety instructions in the
Only well-trained and experienced personnel
Do NOT adjust, lubricate or repair the unit when
Do NOT remove, paint over and/or cover
All personnel should wear approved safety
Do NOT stand close to this equipment when it
NEVER
Keep your eyes on the hammer while it is in
equipment, NEVER substitute parts not
NOTNOT
Do NOT
are properly sized for the worst case loads
FATAL
Page 4
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MODEL 10-4 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
Remove all tools, parts and electrical cords
Do NOT
NOT smoke or use
Do NOT
Do NOT operate this equipment with hydraulic
Do NOT
Do NOT
Do NOT pull on and/or attempt to move
Do NOT attempt to locate hydraulic leaks with
Do NOT attempt to repair leaks while the
Do NOT
equipment, insure that the vehicle or vessel is
necessary to prevent parts on this equipment,
Do NOT
Keep excavator, piles, vibrator, wire rope, and
electrical power lines, transformers, and other
electrical equipment, or at such distance as
radius tables to be sure capacity is adequate for
Check vibrator suppressor for broken or
Do NOT run the vibrator without clamp jaws
Page 5
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MODEL 10-4 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
•
•
•
•
* DO NOT OVERFILL.
•
•
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MODEL 10-4 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
This manual covers the
•
•
•
• Please visit
Foreword
COMMON ABBREVIATIONS AND TERMS
APE
Vibro
QD
HCLW
BOM
Lbs
in
Psi
Mm
Cm
M
Kg
kN
Rpm
Vpm
Cyl
Eng
Mtg
DISCLAIMER:
CALIFORNIA
CALIFORNIA
Page 7
GENERAL INFORMATION
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MODEL 10-4 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
RAM
WEIGHT
MAX
STROKE
MIN
STROKE
MAX
STROKE
RATED
ENERGY
BLOW RATE WEIGHT
W/O INSERT HEIGHT STANDARD
LEAD SIZE
HYDRAULIC
HOSE
LENGTH
6-4 12,000 lbs 48 in 4 in 48,000 ft-lb 30-64 per min 19,500 lb 144 in 8” x 26” Box 150 ft
7-4 14,000 lbs 48 in 4 in 56,000 ft-lb 30-64 per min 21,500 lb 144 in 8” x 26” Box 150 ft
8-4 16,000 lbs 48 in 4 in 64,000 ft-lb 30-64 per min 23,800 lb 144 in 8” x 26” Box 150 ft
Smaller Ram Opons available
FOREWORD 6
Page 8
GENERAL INFORMATION
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MODEL 10-4 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
GENERAL INFORMATION
equipment.
Page 9
GENERAL INFORMATION
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MODEL 10-4 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
Cylinder
The four major parts to
Ram
Guide Column
Retainer
Page 10
GENERAL INFORMATION
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MODEL 10-4 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
MUST BE COMPLETED & SIGNED PRIOR TO SHIPMENT
APE HYDRAULIC IMPACT HAMMER
INSPECTION / TEST SHEET
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Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
Date: ____________ Job / Sales Order No.: ______________ Equipment No.: ___________ Serial No.: _______________
HIH Model: _______________ Inspector : ___________________ Customer: __________________________________
Removed All Wire Rope for Insurances Reasons ........
Checked All Bolts on Lead Guide Rails ......................
Inspected All Wire Rope Nuts......................................
Inspected Ram for Cracks............................................
Inspected Lead Guide Rails and Welds for Cracks......
Inspected all Hoses and Fittings on Cyl. Manifold......
Checked Retainer Ring Bolts.......................................
Checked the Striker Plate.............................................
Checked Ram Connection Bolts ..................................
Removed Any Welding Attached by Customer ...........
Serial Number Stamped/Welded On............................
Check and Cleaned Quick Disconnects .......................
Checked Caps and Plugs..............................................
Checked O-Ring on QDs .............................................
Put Spare O-Ring Kit in Tool Box of Power Unit .......
Drive Pressure: ______________________________
Cycles Per Minute: ___________________________
Temperature Of Hydraulic Oil at Time of Test ______
LOADING EQUIPMENT CHECK LIST
Prior to the equipment going out on rent it must look like
new condition. If the paint appears bad then paint it. If the
paint surface is bad then have it sand blasted. Do not allow
the equipment to go out looking bad. Any bad hoses should
be replaced. The most important thing is the condition of the
hoses. Should be new or in new condition.
COLD WEATHER
If this unit is going to operate in cold weather then please make
sure the proper oils have been used. In cold weather operations,
we must use a softer o-ring to handle the colder temperatures.
NOTES
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
Inspector Signature: ________________________
Date: ________________________
Page 11
GENERAL INFORMATION
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MODEL 10-4 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
Page 12
GENERAL INFORMATION
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MODEL 10-4 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
unit ensure that the power unit is powered
Clean the quick disconnect couplers with
The hydraulic impact hammer is usually
shipped with the hoses attached to the
separately, they must be connected as
hammer that must be connected to the
quick disconnect couplers onto the proper
the power unit are mated with the couplers
on the hammer, so there is no chance of
additional 10 minutes
particles to be introduced into a hydraulic
17/15/11
Page 13
GENERAL INFORMATION
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MODEL 10-4 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
•
speed while below this temperature
•
•
service life
•
•
•
temperature of 80
On the main control panel turn main
is above 80
failures, leaks and excessive pressures
Page 14
GENERAL INFORMATION
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MODEL 10-4 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
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POWER / EMERGENCY STOP
ATTENTION
NOTE: “WHILE DRIVING” If remote is out of range, Drive will go into neutral, Engine rpm will decrease to idle, and if clamp is active, clamp will stay closed.
IF EQUIPPED
GOVERNOR
DWELL DECREASE
ENGINE
START
GOVERNOR
DRIVE START
WILL SHUTOFF
ENGINE, DISENGAGE
DRIVE ANDALL
VALVES INSTANTLY.
ATTENTION:
POWER
E-STOP
• Wireless Remote
•
•
•
•
• Waterproof
•
•
•
•
•
STROKE DECREASE
1. Press Enable button + Drive Start button = Starts hydraulic ow to the HIH Manifold (nothing
moves)
2. Press Enable button + Drive Start button = HIH enters cycle mode. (Stroke and Dwell is active)
1. Press Enable button + Drive Start button = Starts hydraulic ow to the HIH Manifold (nothing moves)
2. Press Enable button + Drive Start button = Hammer lifts while holding.
3. Release Drive Start button to let hammer fall. (Stroke and Dwell is not active)
STROKE INCREASE
DWELL INCREASE
Continuous cycle of preset stroke and dwell time.
Only raises the ram while the user depresses the
drive start button.
STROKE: Adjust the stroke time from 0-100% in 5% increments. Full
stroke is approximately 90% stroke time.
DWELL: Adjust the time between the weight impact and the next lift
cycle. The ram must come to a complete rest before the lifting cycle begins.
Page 15
GENERAL INFORMATION
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MODEL 10-4 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
WILL SHUTOFF
ENGINE, DISENGAGE
DRIVE ANDALL
VALVES INSTANTLY.
ATTENTION:
POWER
E-STOP
IF EQUIPPED
If the engine rpm is increased while the hammer is operating, the stroke will increase.
If the engine rpm is increased while the hammer is operating, the stroke will increase.
The setting for a 4 ft drop, should be about .55 seconds.
Note:
The engine can not be started if this switch in either Hand or Auto position. it must be in the middle “OFF” position.
Cycle button:Hand
very top of the pendant
button will kill the Power
Generation
Next
RESET
BLOW COUNT
Generation
Next
Governor
Dewell
Cycle
Page 16
REPLACEMENT PARTS
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MODEL 10-4 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
Provide the serial and model number of the
The previous equipment breakdowns apply
shipment isn’t stated then APE will use its
APE does not assume responsibility for any
be refused or a full description made of its
to the factory or to any distributor from
whom these parts were obtained, you must
shipment unless an error is made by the
A tag with identifying numbers for the unit.
Page 17
REPLACEMENT PARTS
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MODEL 10-4 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
Cylinder w/ Accumulator
Assembly
Assembly
Ram
Assembly
Assembly
Assembly
Assembly
Retainer
Page 18
REPLACEMENT PARTS
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MODEL 10-4 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
1 2004840 1
2 2004841 1
3Contact APE 90630A209 1
4Contact APE 92620A331 1
P/N: 2004842
5
6
C:\APE_Vault\APE HIH\Rotation Stop ASM\
PROJECTION
D
C
B
A
A
B
C
D
1
2
3
4
78
87654
DO NOT SCALE DRAWING
Rotation Stop Block ASM
EQUIPMENT
PROPRIETARY AND CONFIDENTIAL
www.americanpiledriving.com/ver2/APEPatents.asp 2004842
SHEET 1 OF 1
1
THE INFORMATION CONTAINED IN THIS DRAWING IS 11.4
2
REV
04/16/2021
WEIGHT IN LBS:
DWG. NO.
COMMENTS:
B
THE APE PRODUCT LINE IS PROTECTED BY VARIOUS SIZE
4/19/2021
3
TITLE:
Rotation Stop Block ASM
UNLESS OTHERWISE SPECIFIED:
7032 S. 196TH ST KENT WA 98032
SCALE: 1:1 WT: 11.4
THE SOLE PROPERTY OFAMERICAN PILEDRIVING
DATE
NAME
WHOLE WITHOUT THE WRITTEN PERMISSION OF
0.005"
TOLERANCING PER:
MATERIAL:
FINISH:
DRAWN
PRINTED ON
ENG APPR.
MFG APPR.
Q.A.
WEBSITE:
PATENTS. FOR A LIST OF PATENTS, PLEASE VISIT OUR
INTERPRET GEOMETRIC
EQUIPMENT. ANY REPRODUCTION IN PART OR AS A
AMERICAN PILEDRIVING EQUIPMENT IS PROHIBITED.
.00X:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL 1/32
ANGULAR: .25
.X: 0.02"
.0X: 0.01"
AMERICAN
PILEDRIVING
THIRD ANGLE
SAMP
2
4
1
3
ITEM QTY Number DESCRIPTION MATERIAL WEIGHT
11 2004840 HIH Rotation Stop LH Block Plain Carbon Steel 5.0
21 2004841 HIH Rotation Stop RH Block Plain Carbon Steel 5.0
3 1 1 1/4" -7 NYLON-INSERT LOCKNUT: 90630A209 Grade 8 Steel 1.1
4 1 1 1/4" - 7 Hex Head Screw: 92620A331 Grade 8 Steel
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