Ape 50 User manual

MODEL 50/75 AUGER

SERIAL NUMBER:

OPERATION AND

MAINTENANCEMANUAL

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7032 SOUTH 196th - KENT, WA. 98032 - (206) 872-0141 / FAX (206) 872-8710

MODEL50/75AUGER

OPERATION / MAINTENANCE MANUAL

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Change

Number Page

Number Date Revision Description

Revision Record

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Page i

7/06 Re-structuredManual

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7032 SOUTH 196th - KENT, WA. 98032 - (206) 872-0141 / FAX (206) 872-8710

OPERATION / MAINTENANCE MANUAL

MODEL50/75AUGER

Preface

General

This manual covers the Model 50/75 Auger. The data provided in this manual gives the necessary

information to operate and maintain APE equipment. The listed procedures are to be performed by

qualifiedpersonnelwhohaveanunderstandingoftheequipmentandwhofollowallsafetyprecautions.

Guide to Using the Manual

1. RefertotheTableofContentsforthepagelocationofapplicablesections.

2.AllweightsandmeasurementsinthismanualareinbothEnglishandMetricunits.

3.Themanualwillberevisedasnecessarytoreflectcurrentinformation.

Abbreviations

Thefollowingareabbreviationsusedwithinthismanual.

lb =Pounds

psi =PoundsperSquareInch

HP =Horse Power

gpm =GallonsPerMinute

rpm =RevolutionsPerMinute

hyd =Hydraulic

NPT = NationalPipe Thread

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Page ii

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7032 SOUTH 196th - KENT, WA. 98032 - (206) 872-0141 / FAX (206) 872-8710

MODEL50/75AUGER

OPERATION / MAINTENANCE MANUAL

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Page iii

Table of Contents Page

RevisionRecord ................................................................................................... i

Preface ................................................................................................................. ii

Table of Contents................................................................................................. iii

Safety Precautions............................................................................................... iv

IllustrationList...................................................................................................... v

Table List.............................................................................................................. v

Warranty ............................................................................................................... vi

I.GENERALINFORMATION .............................................................................................. 1-1

I-1.MachineFeatures............................................................................................. 1-1

I-2.MachineSpecifications..................................................................................... 1-2

A. Model 50/75 Auger............................................................................... 1-2

B. Model APE Power Unit ......................................................................... 1-2

I-3.GeneralDescriptionof50Auger ....................................................................... 1-3

A.TheOuterHousing ................................................................................ 1-4

B.Model 50/75 AugerMotor ...................................................................... 1-5

I-4.General Description ofModelAPE Power Unit ................................................ 1-6

II.MAJORCOMPONENTDEFINITION ............................................................................... 2-1

II-1.ComponentIdentification.................................................................................. 2-1

II-2.PowerUnitSkidIdentification .......................................................................... 2-3

II-3.QuickDisconnectCouplings............................................................................ 2-4

II-4.ToolSetIdentification....................................................................................... 2-5

II-5.UpperShaftCouplingAssembly ...................................................................... 2-6

III.LOADINGANDUNLOADING ........................................................................................ 3-1

III-1.Model50/75Auger.......................................................................................... 3-1

III-2.APE Power Unit............................................................................................. 3-1

III-3.Whattodoifdamagedduringshipment .......................................................... 3-1

IV.PREPARATIONANDOPERATION ............................................................................... 4-1

IV-1.FillingAugerPressureHoses......................................................................... 4-1

IV-2.Changing Speedsonthe Auger ...................................................................... 4-1

IV-3.ShutdownProcedures. ................................................................................... 4-1

IV-4. Plumbing the Auger Hoses to the Power Unit................................................. 4-2

IV-5.OperationoftheRemoteControlPendant. ..................................................... 4-3

V.MAINTENANCE .............................................................................................................. 5-1

V-1.DailyMaintenanceRequiredPriortoOperation ............................................... 5-1

V-2. Checklist After Power Unit Engine Has Started ............................................... 5-1

V-3.CouplingMaintenance..................................................................................... 5-2

V-4.GearboxMaintenance ..................................................................................... 5-3

VI.TROUBLESHOOTING:Model50/75Auger..................................................................... 6-1

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7032 SOUTH 196th - KENT, WA. 98032 - (206) 872-0141 / FAX (206) 872-8710

OPERATION / MAINTENANCE MANUAL

MODEL50/75AUGER

Safety Precautions

(This list of precautions must be followed at all times to ensure personal & equipment safety).

1. Read this manual from beginning to end before operating or working on this machine.

2. When operating in a closed area, pipe exhaust fumes outside. (WARNING: Breathing

exhaust fumes can cause serious injury and even death).

3. When servicing batteries, avoid any type of spark or open flame. Batteries generate explosive

gases during charging. There must be proper ventilation when charging batteries.

4. Never adjust or repair the unit while it is in operation.

5. Make sure the Control Pendant is in the "OFF" position before starting the unit.

6. Remove all tools and electrical cords before starting the unit.

7. Keep oily rags away from the exhaust system.

8. Never store flammable liquids near the engine.

9. Never stand under drill at any time and keep your eyes on the drill when it is in operation.

Keep a look out for loose bolts or leaking hydraulic lines.

10. Avoid pulling on hose quick disconnect fittings. Move power unit closer to work if hoses cannot

reach.Donotusehosesasatowlinetotugthepowerunit!Ifahosefailsatthehydrauliccouplers

then it is a result of "hose tugging by the pile crew".

11. Avoid kinks in the hoses. Kinks will cut the hose safety factor by 50 percent.

12. Always wear eye and ear protection.

13. Avoid standing downwind of augered holes. Dirt and other matter may become airborne and

fall into the unprotected eye.

14. Always wear a hardhat, gloves and safety shoes.

15. Do not perform maintenance on auger while power unit is on.

16. Look out for falling mud and debris from auger flighting. Never stand near drill while it is doing

work.

17. Do not truck power unit with quick disconnect caps and plugs screwed on to fittings unless the

caps and plugs have wire rope safety lines attached. Store in storage box under control panel.

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Page iv

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7032 SOUTH 196th - KENT, WA. 98032 - (206) 872-0141 / FAX (206) 872-8710

MODEL50/75AUGER

OPERATION / MAINTENANCE MANUAL

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Figure Title Page

1-A. MachineFeatures ........................................................ 1-1

1-B. GeneralDescription Model 50/75 Auger ...................... 1-3

1-C. GeneralDescriptionOuterHousing.............................. 1-4

1-D. GeneralDescriptionAugerMotor................................. 1-5

1-E. General Description Model APE Power Unit ................ 1-6

2-A. ComponentIdentification ............................................. 2-1

2-B. APEPower Unit Skid Identification .............................. 2-3

2-C. QuickDisconnectCouplingIdentification ..................... 2-4

2-D. ToolSetIdentification........................................................ 2-5

2-E. UpperShaftCouplingAssembly .................................. 2-6

4-A. PowerUnitCouplerLayout........................................... 4-2

5-A. CouplerComponants................................................... 5-3

5-B. HydraulicMotor-InstallationandStartup ...................... 5-8

7-A. PowerUnitHydraulicSchematic .................................. 7-3

7-B. PowerUnitElectricalSchematic .................................. 7-9

7-C. RemoteControlPendant.............................................. 7-10

7-D. RemoteControlPendantWiring Diagram .................... 7-11

Table Title Page

1-A. Machine Specifications - Model 50/75 Auger ............... 1-2

2-A. ComponentIdentification ............................................. 2-2

2-B. APEPower Unit Skid Identification .............................. 2-3

2-C. QuickDisconnectCouplingIdentification ..................... 2-4

2-D. ToolSetIdentification................................................... 2-5

2-E. UpperShaftCouplingAssembly .................................. 2-7

5-A. CouplerTorqueSpecifications..................................... 5-3

6-A. Trouble-Shooting ......................................................... 6-1

Table List

Illustration List

Page vi

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7032 SOUTH 196th - KENT, WA. 98032 - (206) 872-0141 / FAX (206) 872-8710

OPERATION / MAINTENANCE MANUAL

MODEL50/75AUGER

Warranty

American Piledriving Equipment, Inc. STANDARD WARRANTY

American Piledriving Equipment, Inc. (APE) warrants new products sold by it to be

free from defects in material or workmanship for a period of one year after the date

of delivery to the first user and subject to the following conditions:

APE's obligation and liability under this WARRANTY is expressly limited to repairing

or replacing at APE's option, any parts which appear to APE upon inspection to

have been defective in material or workmanship. Such parts shall be provided at

no cost to the user, at the business establishment of APE or the authorized APE

distributor of the product during regular working hours. This WARRANTY, shall not

apply to component parts or accessories of products not manufactured by

APE and which carry the warranty of the manufacturer thereof, or to normal mainte-

nance (such as engine tune-up) or normal maintenance parts (such as filters).

Replacement or repair parts installed in the product covered by this WARRANTY

are warranted only for the remainder of the warranty as if such parts were original

components of said product. AMERICAN PILEDRIVING EQUIPMENT, INC. makes

no other warranty, expressed or implied and makes no warranty of merchantability

of fitness for any particular purpose.

APE's obligation under this WARRANTY shall not include any transportation

charges, costs of installation, duty, taxes or any other charges whatsoever, or

any liability for direct, indirect, incidental or consequential damage or delay. If

requested by APE, products or parts for which a warranty claim is made are to be

returned transportation prepaid to APE. Any improper use, including operation after

discovery of defective or worn parts, operation beyond rated capacity, substitution

of any parts whatsoever, or parts not approved by APE or any alteration or repair

by others in such manner as in APE's judgment affects the product materially and

adversely, shall void this warranty.

ANY TYPE OF WELDING ON EQUIPMENT

WILL VOID THE WARRANTY

NO EMPLOYEE OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THIS

WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE

IS MADE IN WRITING AND SIGNED BY AN OFFICER OF APE, INC.

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7032 SOUTH 196th - KENT, WA. 98032 - (206) 872-0141 / FAX (206) 872-8710

MODEL50/75AUGER

OPERATION / MAINTENANCE MANUAL

Figure 1-A. Machine Features

APE MODEL 50/75 AUGER

DIRECT FLUID - TO - TORQUE ROTATION

I-1. Machine Features.

I. GENERAL INFORMATION

- High efficiency

- 20 pistons - Model 50

- 30 pistons - Model 75

- Half the weight of other drills

- Almost no moving parts

- No gears or planetaries to rob torque

- No gearbox

- No bull gears

- No pinion gears

- No gearbox lubrication requirements

- Only one motor

- Super high radial and axial loads

- Built-in speed change on the fly

- Quick stopping and reverse of rotation

APE POWER UNIT

HYD POWER SOURCE FOR VIBROS, AUGERS, DECK WINCHES,

HYD. IMPACT HAMMERS, ETC.

AsuitableAPE power unit must be used to drive

the Model 50 or 75Auger. Please contact your

APErepresentative for thecorrectpowerunit

operationandmaintenancemanual. The informa-

tion included herein is generic to allAPE power

units.

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Page 1-1

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7032 SOUTH 196th - KENT, WA. 98032 - (206) 872-0141 / FAX (206) 872-8710

OPERATION / MAINTENANCE MANUAL

MODEL50/75AUGER

I. GENERAL INFORMATION (Continued...)

I-2. Machine Specifications

I-2A. Model 50/75 Auger - (Table 1-A.)

Type Directflow-to-torquehydraulic

Torque (in lowspeed position) 50,000 ft. lbs.

Torque(in high speed position) 25,000ft.lbs.

Speedat hightorque* 44rpm

Speed atlowtorque* 88rpm

Axial capacity 80,000lbs.

RadialCapacity 80,000lbs.

Hydraulichoselength 100'(30m)

Weight 3,000 lbs.

Width 25inches

Length 25 inches

Height(withtopsheave) 60 inches

Swivel: King type 3" 300

hour5000psi

*If torque is too much,APE can limit torque by setting power unit

reliefvalve setting tomatchmaximum strengthofleadsbeing used

Dimensions may vary depending on the year and model.

Consult the factory for certifications on unit being used.

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Page 1-2

Model 75

Model 50

70,000 ft.lbs.

35,000 ft.lbs.

35 rpm

70 rpm

80,000 lbs.

100' (30m)

3,500 lbs.

25 inches

64 inches

King type 3" 300

hour 5000 psi

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7032 SOUTH 196th - KENT, WA. 98032 - (206) 872-0141 / FAX (206) 872-8710

MODEL50/75AUGER

OPERATION / MAINTENANCE MANUAL

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Page 1-3

I. GENERAL INFORMATION (Continued...)

I-3. General Description of Model 50/75 Auger

TheModel 50/75 auger is a high pressure piston/lobedirectflowhydraulicmotorthatconvertsfluid

powerdirectlytotorquewithouttheuseofplanetarygearreductions,bullgears,pinionshafts,

chains,andrelatedpartswhichrequiremaintenanceandreducehorsepowertodo work. The APE

Model 50/75 doesnothave a gearbox and thereforedoesnotrequirelubrication.Allthe moving

partsarepermanentlylubricatedbythehydraulicfluid.Theonlypartsonthedrill that requires main-

tenanceisthegroutswivelwhich has two grease fittings that mustbegreasedwhilerotating.

TheModel 50/75 auger was originally designedtorotate ditch digging equipmentwherehigh

pressurespikesoccurwhen the digging equipment hits rocks or otherobstructions.TheAPE drill

candrillthroughthetoughestmaterialwithoutworryofdamagetotheinternalparts.Thereduced

numberofmovingpartsandtheirlow speed guarantee a long life for the motorwithlittlepollution

effects,especiallyonthe faces of distribution.

ThetwomajorpartstotheModel 50/75 areasfollows:

A.)TheOuterhousing.

B.)TheAugerMotor

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Figure 1-B. General Description of Model 50/75 Auger.

AUGER

MOTOR

OUTER

HOUSING

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7032 SOUTH 196th - KENT, WA. 98032 - (206) 872-0141 / FAX (206) 872-8710

OPERATION / MAINTENANCE MANUAL

MODEL50/75AUGER

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I. GENERAL INFORMATION (Continued...)

I-3A. The Outer Housing.

The Outer Housing of the Model 50/75 Auger is a steel shell surrounding the main components

of the auger motor assembly. The auger housing and its components are designed to be compat-

ible with most standard pile leads. A lifting sheave is mounted at the top of the housing with a

removable shaft. After the Model 50/75 has been placed into the pile leads, a steel wire cable

must be connected through the lifting sheave. The required strength of the cable depends on the

weight of the objects being lifted and the lifting capacity.Asafety factor of six is recommended

when considering the cable strength.

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Figure 1-C. General Description of the Outer Housing

Page 1-4

LIFTING

SHEAVE

GUIDE

ROLLERS

REMOVABLE

SHAFT

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7032 SOUTH 196th - KENT, WA. 98032 - (206) 872-0141 / FAX (206) 872-8710

MODEL50/75AUGER

OPERATION / MAINTENANCE MANUAL

B

A

The APE Model 50/75 motor has low sensitivity to variations in pressure, temperature and viscosity. This charac-

teristic is due to the plat distribution design. The roller and camtrack principle provides a high mechanical efficiency

and allows high torque output in reduced overall dimensions.Smoothness of rotation is due to the balance of the

motor, the high number of strokes (48 to 160 per rotation) the constant displacement linked to the sinusoidal

camtrack profile and the high efficiencies. This smoothness remains excellent at very low speed (under 1 rpm).

With an even number of pistons and lobes, the internal forces of the motor are balanced, allowing the bearings to

be totally available for taking the external loads.

I. GENERAL INFORMATION (Continued...)

I-3B. Model 50/75 Auger Motor

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First piston position:

To start the cycle, oil is fed under pres-

sure to the valve assembly, passes

through it and pushes the piston. Moved

by the pressure, the roller pushes down

on the cam lobe and causes the cylinder

block to rotate.

Second piston position:

As the piston descends, supply pressure

passesthrougha maximum opening, then

diminishes.

Third Piston position:

When the piston reaches the bottom of

the lobe, the oil supply is cut off. Drive

power stops. This is neutral position. An-

other piston must take over from the first

one and make it climb the following lobe.

Forth piston position:

When the piston starts its climb, oil can

escape to the reservoir through a port

beingopened inthevalveassembly. This

is the beginning of the discharge cycle.

Fifth piston position:

A piston continues its climb, port in the

valve assembly progressively enlarges,

then a progressive closing of the dis-

charge hole takes place.When it has

reached the top of the lobe (neutral posi-

tion), the piston well repeat the previous

cycle. The direction of rotation of the mo-

tor can be changed by reversing the in-

put of the supply.

Dual displacement:

In order to create a “gear box” function,

and increase speed of rotation, a

selector valve cuts oil supply to five of

the ten pistons, thus creating twice the

speed with the same flow of oil.

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Page 1-5

Figure 1-D. General Description of the Auger Motor

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7032 SOUTH 196th - KENT, WA. 98032 - (206) 872-0141 / FAX (206) 872-8710

OPERATION / MAINTENANCE MANUAL

MODEL50/75AUGER

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Tube Frame

Exhaust

Muffler Lifting Eye

Hydraulic Tank

Quick Disconnect

Fittings

Fuel Tank

Locking Doors

Radiator

Figure 1-E. General Description of APE Power Unit

I. GENERAL INFORMATION (Continued...)

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Page 1-6

I-4. General Description of APE Power Unit

The Model 50/75 Auger runs off the an APE power unit, which provides both forward and reverse

hydraulicflow. Theengineismountedtoatubularframethatalsoservesasadieselfueltank. Asheet

metaland tubeframe covers theengine andis equippedwith lockingdoors forprotection fromthe

environment. Acontrolpanelislocatedbehindoneofthedoors andcomescompletewith a50foot

controlpendant.Therearetwohydraulictanksonthepowerunit. Oneisthemaintankandtheotheris

astoragetankforextraoilincasethemaintankbecomesdepleted. Ahydraulictanksuppliesoiltofour

pumps. Threepumpsfeedtheauger motorandasmallpumpsuppliesoiltothetwo-speedselector

valve. TheAugerisconnectedtothepowerunitviafivehydraulichoses. Thetwolarge11/2" hoses

arethepressure andreturnlinesfortheaugermotor. Thetwosmall3/8"hosesarefortheclampsystem

andtheonemiddlesized3/4"hoseisfortheaugermotorcasedrainline. Thehosesareattachedto

thepowerunitbyconnectingthe"quickdis-connectfittings"ontheendofthehosesleadingfromthe

auger. Thefittingsgoononlyonewaysothereisnochanceofhookingupthehosesimproperly.

WARNING: Cleanwithetheroracleanragbeforeinstallingquickdisconnects. Makesureyou

seatthequickdisconnectfittingsallthewaytight. Failuretotightenthequickdisconnectswill

stoptheflowofoilandwillpreventthevibrofromoperating. Failuretotightentheclampfittings

completelytightwillcausethejawstoeithernotopenornotclose. Ifthishappensyoumayhave

tocrackthefittingandbleed offthepressuretoreleasethequickdisconnects.

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7032 SOUTH 196th - KENT, WA. 98032 - (206) 872-0141 / FAX (206) 872-8710

MODEL50/75AUGER

OPERATION / MAINTENANCE MANUAL

II. COMPONENT DEFINITION

II-1. Component Identification - Model 50/75 Auger.

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Figure 2-A. Component Identification.

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Page 2-1

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1

BOTTOM

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7032 SOUTH 196th - KENT, WA. 98032 - (206) 872-0141 / FAX (206) 872-8710

OPERATION / MAINTENANCE MANUAL

MODEL50/75AUGER

II. COMPONENT DEFINITION (Continued...)

II-1. Component Identification

The following is a general listing of the APE 50 Major components and part numbers. (Please see

Figure 2-A. for component location).

1 — Safety Valve, Circle Seal Pop-Off Valve #321009

2 — Swivel, King #630001

3 — Roller, Guide #630003

4 — Bolt, Top Seal Plate, M20 x 2.5 x 60 Hex #630020

5 — Washer, Housing Bolt 7/8", Hi-Collar Lock washer #630005

6 — Nut, 7/8" NC, Grade 8 #630006

7 — Washer, Roller Guide, 1 1/4" Med. Lockwasher #630007

8 — Jam Nut, 1 1/4"-12 UNC #630008

9 — Washer, Top Seal Plate, M20 x 2.5, Lockwasher #630018

10 — Bolt, Motor to Housing, SHCS 7/8" NC x 5" #630010

11 — Locking Plate, Pin #630023

12 — Bolt, Locking Plate, 1/2"x1" NC #630024

13 — Washer, Locking Plate, 1/2" Hi-Collar #630025

14 — Bolt, Small Bikon Coupling, 5"x 7/16" #630026

15 — Washer, Small Bikon Coupling, 7/16" #630027

16 — Bolt, Lower Bikon Coupling #630028

17 — Pin, Lifting #630029

18 — Plate, Top Seal #630030

19 — Dust Seal, RST-105 x 130 x 12 #630031

20 — High Pressure Seal, SG7200-1522 #630032

21 — Seal Retaining Plate #630033

22 — O-Ring, AS-259 #630034

23 — Shaft, Drill #630500

24 — Output Flange #630501

25 — Bikon Coupling, 200-01 Output Shaft #630502

26 — Coupler, Bikon 25-01, SPLIT 1.5 #630503/4

27 — Hose, Forward/Reverse, 5000 psi, 1 1/4"x48" w/90 Degree 1 1/4" Code 62 Split Flange One End,

Straight 1 1/4" Female JIC swivel Other End (Bolt, M14 x 50 w/M14 L.W #630004/#630009) #631001

28 — Hose, Motor Case drain, 2250 psi, 3/4"x48" w/90 Degree 3/4" JIC Female Swivel One End,

Straight 3/4" JIC Female Swivel Other End #631003

29 — Hose, Two Speed, 2250 psi, 3/8"x48" w/90 Degree 1/2" Female JIC swivel One End, Straight

3/8" JIC SwivelOther End #631004

30 — Fitting, 1/2" Female Pipe To 27mm Male German Thread #631005

31 — Fitting, Male Pipe to Male JIC #631032

32 — Fitting, Male Pipe to Male JIC 1 1/4" #631034

33 — Fitting, Male Pipe to Male JIC #631036

34 — Hose, 1 1/2"x50', 5000 psi w/ 1 1/2" Female JIC Swivel Both Ends #631037

35 — Hose, 1"x50', 2500 psi w/ 1" Straight Female JIC Swivel Both Ends #631038

36 — Hose, 3/8" 2250 psi w/Straight Female JIC Both Ends #631039

37 — Sheave, Lifting #950900

38 --- Outer Housing #950901

39 --- 2" Black Pipe Coupling #631042

40 --- Bushing, 3" Male Pipe to 2" Female Pipe #631040

41 --- 2" Pipe Nipple #631041

42 --- WE 20D 2" Weld-On End #631028

43 --- Safety Cable, Grout Hose #WSR 2DIXON #631025

44 --- 2" C20SD Heavy Duty Clamp #631027

45 --- Gasket, Model 200 Collar #631029

46 --- 2"x5' Grout Hose w/WE25D Heavy Duty Swedge One End, 2" Male Pipe Other End #631023

47 --- Bolt, SHSC 3/4"X6" w/ top lock nut #634104

Item Qty Part #

Description

Table 2-A. Component Identification.

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8

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7032 SOUTH 196th - KENT, WA. 98032 - (206) 872-0141 / FAX (206) 872-8710

MODEL50/75AUGER

OPERATION / MAINTENANCE MANUAL

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Page 2-3

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1

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1

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1

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1

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1

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1

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1

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1

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1

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1

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1

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1

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1

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1

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1

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1

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1

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1

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1

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Figure 2-B. APE Power Unit Skid Identification.

II. COMPONENT DEFINITION (Continued...)

II-3. APE Power Unit Skid Identification.

1 1 Power Unit Skid

2 1 Radiator Grill

3 1 Door

4 1 Door

5 1 Door

6 1 Door

7 1 Door

8 1 Door

9 2 1 1/2" Hydraulic Coupling

10 1 3/4" Hydraulic Coupling

11 2 3/8" Hydraulic Coupling

12 6 Door Handle / Lock

Lock-#EMC 56462W Two Point Lock

Handle-#EMC 48742W Locking Handle

13 17 Hinges #R140-150 Weld On Hinge

14 1 Lifting Eye Nuts - Crosby Laughlin #6-400 #10

15 1 Access Cover Plate 15" x 18"

16 1 Access Cover Plate 12" x 15"

QtyItem Description

APE Power Unit

Table 2-B. Model Power Unit Skid Identification

16

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1

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6

1

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6

1

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6

1

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6

1

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6

1

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6

1

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6

1

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6

1

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1

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1

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1

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1

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1

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1

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1

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6

1

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1

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6

1

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6

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1

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1

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1

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1

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7032 SOUTH 196th - KENT, WA. 98032 - (206) 872-0141 / FAX (206) 872-8710

OPERATION / MAINTENANCE MANUAL

MODEL50/75AUGER

II. MAJOR COMPONENT DEFINITION (Continued...)

II-3. Quick Disconnect Couplings.

The APE Quick Disconnect Couplings are high pressure hydraulic couplings designed for rugged

applications. Service in many such applications has proven the design compatible to extreme

pressures, structural and system induced shock loads. The construction of the coupling assembly

promotes ease of use and maintenance.

Design Features:

-Excellent flow characteristics for continuous duty applications.

-High strength design endures high surge and shock conditions.

-Flat crested stub-ACME threads and all steel construction withstand storage and rig-up

damage.

-Structurally compatible with weight of 5,000 P.S.I. flex-hose and system induced shockloads.

1 1 Q.D. Hydraulic Female Coupling #400301

2 1 Q.D. Hydraulic Male Coupling #400303

3 1 Q.D. Hydraulic Coupling Sleeve #400302

4 1 Q.D. O-Ring Carrier "A" #400202

5 1 Q.D. O-Ring Carrier "B" #400201

6 1 Q.D. Plunger #400101

7 1 Q.D. Plunger #400101

8 1 Q.D. Plunger Spring #400701

9 1 Retaining Ring - "Inverted External" #I-275

10 2 Retaining Ring - "Truarc Internal" #N5000-168

11 2 Parker O-Ring #2-230 & One Parback

12 2 Parker O-Ring #2-216

QtyItem Description

Table 2-C. Quick Disconnect Coupling Identification.

Figure 2-C. Quick Disconnect Coupling Identification.

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1

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2

1

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2

1

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2

1

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2

1

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2

1

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2

1

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2

1

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1

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2

1

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2

1

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2

1

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2

1

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2

1

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2

1

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2

1

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1

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1

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1

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2

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1

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8

1

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1

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1

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7032 SOUTH 196th - KENT, WA. 98032 - (206) 872-0141 / FAX (206) 872-8710

MODEL50/75AUGER

OPERATION / MAINTENANCE MANUAL

1 1 1" Allen Wrench #50004

For use with the clamp attachment bolts

2 1 3/4"Allen Wrench #50006

For use with clamp fixed jaw, sheet guide

3 1 5/8"Allen Wrench #95007

For hydraulic motor, drain plug, top plate

4 1 9/16"Allen Wrench #50013

For use with the fill plugs

5 1 1/2"Allen Wrench #50008

For use with the double split flange bolts

6 1 3/8"Allen Wrench #50009

For use with bearing cover bolts

7 1 5/16"Allen Wrench #50014

For use with the hose bracket bolts

8 1 1/4"Allen Wrench #50015

For use with the vibro oil level check

9 1 Chain Wrench #50011

Used to tighten the quick disconnects

II. MAJOR COMPONENT DEFINITION (Continued...)

II-4.ToolSetIdentification.

Mountedinsidethe PowerUnitisasetoftoolsfrequentlyusedforthemaintainanceoftheAPE Model

50Auger.Thefollowingfigureandtableshowsthelocationandtheuseforeachtool.

Table 2-D. Tool Set Identification.

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1

234567890123456789012345678901212345678901

2

1

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2

1

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2

1

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2

1

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2

1

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2

1

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2

1

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2

1

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2

1

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2

1

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2

1

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2

1

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2

1

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2

1

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2

1

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2

1

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2

1

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2

1

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1

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2

1

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2

1

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2

1

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2

1

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2

1

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Figure 2-D. Tool Set Identification.

ITEM QTY DESCRIPTION PART#

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7032 SOUTH 196th - KENT, WA. 98032 - (206) 872-0141 / FAX (206) 872-8710

OPERATION / MAINTENANCE MANUAL

MODEL50/75AUGER

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Page 2-6

Figure 2-E. Upper Shaft Coupling Assembly

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II. MAJOR COMPONENT DEFINITION (Continued...)

II-5. Upper Shaft Coupling Assembly.

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7032 SOUTH 196th - KENT, WA. 98032 - (206) 872-0141 / FAX (206) 872-8710

MODEL50/75AUGER

OPERATION / MAINTENANCE MANUAL

II. MAJOR COMPONENT DEFINITION (Continued...)

II-5. Upper Shaft Coupling Assembly.

Table 2-E. Upper Shaft Coupling Assembly

QtyItem Description Drawing #

APE Part #

1 1 H.D. Weld-on Adapter w/Key #631052 #C1194-005

2 1 3" H.D. Seal, Cam Lock #631053 ---

3 1 3"H.D. Clamp, ACME #6F-201F #631051 ---

4 1 Adapter Flange #630506 #C0994-002

5 1 O-Ring "Parker" #2-236 #630037 ---

6 1 Clamp Ring #630507 #B0994-001

7 1 Snap Ring, Internal # #630508 ---

8 1 Upper Shaft Seal, JIM Clipper

#0450-15787 #630510 ---

9 1 Upper Shaft Seal Plate

w/Oilite Bushing #AA52 #630509 #C0994-001

10 1 O-Ring "Parker" #2-243 #630035 ---

11 1 Upper Shaft Sleeve #630505 #B0994-002

12 1 Sleeve Assembly Tool #50019 ---

13 8 Bolt, 3/8-24 x 1 1/4" w/L.W. #630036 ---

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Page 2-7

APE 50 User manual

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