Aplisens Apr-2000alw User manual

DTR.APC.APR.ALW.03(ENG)

APLISENS

MANUFACTURE OF PRESSURE TRANSMITTERS

AND CONTROL INSTRUMENTS

USER’S MANUAL

SMART PRESSURE TRANSMITTER

type: APC-2000ALW

SMART DIFFERENTIAL PRESSURE TRANSMITTER

type: APR-2000ALW, APR-2200ALW, APR-2000GALW

SMART LEVEL PROBE

type: APR-2000YALW

SMART LEVEL TRANSMITTER APC-2000ALW/L…

SMART DENSITY TRANSMITTER APR-2200ALW/D

Edition E6

WARSAW MAY 2018

APLISENS S. A. 03-192 Warszawa, ul. Morelowa 7

tel. +48 22 814 07 77; fax +48 22 814 07 78

www.aplisens.pl, e-mail: aplisens@aplisens.pl

Symbols used

Symbol

Description

Warning to proceed strictly in accordance with the information contained in

the documentation in order to ensure the safety and full functionality of the device.

Information particularly useful during installation and operation of the device.

Information particularly useful during installation and operation of an Ex device.

Information on disposal of used equipment.

BASIC REQUIREMENTS AND SAFE USE

- The manufacturer will not be liable for damage resulting from incorrect installation,

failure to maintain the device in a suitably functional condition, or use of the device

other than for its intended purpose.

- Installation should be carried out by qualified personnel having the necessary authorisation

to install electrical and pressure measuring devices. The installer is responsible for

performing the installation in accordance with these instructions and with the

electromagnetic compatibility and safety regulations and standards applicable to the type of

installation.

- The device should be configured appropriately for the purpose for which it is to be used.

Incorrect configuration may cause erroneous functioning, leading to damage to the device

or an accident.

- In systems with pressure transmitters there exists, in case of leakage, a risk to personnel

on the side where the medium is under pressure. All safety and protection requirements

must be observed during installation, operation and inspections.

- If a device is not functioning correctly, disconnect it and send it for repair to the

manufacturer or to a firm authorised by the manufacturer.

In order to minimise the risk of malfunction and associated risks to personnel, the device is

not to be installed or used in particularly hostile conditions, where the following risks occur:

- possibility of mechanical impacts, excessive shocks and vibration;

- excessive temperature fluctuation;

- condensation of water vapour, dust, icing.

Installation of intrinsically safe versions should be performed with particular care, in accordance

with the regulations and standards applicable to that type of installation.

Changes in the production of transmitters may precede a paper updating for the user.

The current user manuals are available at http. www.aplisens.pl

E6 1 DTR.APC.APR.ALW.03(ENG)

CONTENTS

I. APPENDIX Exd.ATEX........................................................................................................................... 3

II. APPENDIX Exd.IECEx .......................................................................................................................... 7

III. APPENDIX Exi.ATEX ...........................................................................................................................10

IV. APPENDIX Exi.IECEx..........................................................................................................................14

V. APPENDIX MID ....................................................................................................................................17

VI. APPENDIX SIL .....................................................................................................................................23

VII. FEATURES, INSTALLATION AND MAINTENANCE OF TRANSMITTERS ...............................................26

1. INTRODUCTION...................................................................................................................................26

2. USER MATERIALS...............................................................................................................................26

3. APPLICATIONS AND MAIN FEATURES..............................................................................................27

4. IDENTIFYING MARKS. ORDERING PROCEDURE..............................................................................27

5. TECHNICAL DATA...............................................................................................................................28

5.1. APC..., APR... COMMON PARAMETERS ....................................................................................................................28

5.2. APC-2000ALW MEASUREMENT RANGES AND METROLOGICAL PARAMETERS...............................................................29

5.3. APR-2000ALW, APR-2200ALW MEASUREMENT RANGES AND METROLOGICAL PARAMETERS....................................31

5.4.APR–2000GALW,MEASUREMENT RANGES AND METROLOGICAL PARAMETERS ..............................................................33

5.5.APR–2000YALW.MEASUREMENT RANGES AND METROLOGICAL PARAMETERS...............................................................33

5.6.APC–2000ALW/L….MEASUREMENT RANGES AND METROLOGICAL PARAMETERS...........................................................34

5.7. APR–2200ALW/D –MEASUREMENT RANGES AND METROLOGICAL PARAMETERS........................................................34

5.8. APC …APR …ENVIRONMENTAL PARAMETERS .......................................................................................................35

6. CONSTRUCTION .................................................................................................................................36

6.1. PRINCIPLE OF MEASUREMENT.ELECTRONIC SYSTEM CONSTRUCTION ..........................................................................36

6.2. ENCLOSURE OF TRANSMITTERS.................................................................................................................................36

7. PLACE OF INSTALLATION .................................................................................................................37

7.1. GENERAL RECOMMENDATIONS .................................................................................................................................. 37

7.2. LOW AMBIENT TEMPERATURE ...................................................................................................................................37

7.3. HIGH MEDIUM TEMPERATURE ...................................................................................................................................37

7.4. ELECTROSTATIC RISKS.............................................................................................................................................37

7.5. MECHANICAL VIBRATION SHOCKS.CORROSIVE MEDIA................................................................................................38

8. INSTALLATION AND MECHANICAL CONNECTIONS.........................................................................38

8.1. APC... INSTALLATION AND CONNECTIONS ..................................................................................................................38

8.2. APR... INSTALLATION AND CONNECTIONS ..................................................................................................................39

8.3. APR-2000GALW. INSTALLATION AND CONNECTIONS ................................................................................................ 39

8.4. APR-2000YALW.INSTALLATION AND CONNECTIONS.................................................................................................39

8.5. APC-2000ALW/L…. INSTALLATION AND CONNECTIONS.............................................................................................39

8.6. APR-2200ALW/D INSTALLATION AND CONNECTIONS.................................................................................................39

9. ELECTRICAL CONNECTION...............................................................................................................40

9.1. GENERAL RECOMMENDATIONS ..................................................................................................................................40

9.2. ELECTRICAL CONNECTIONS FOR APC..., APR... ........................................................................................................40

9.3. PROTECTION FROM EXCESS VOLTAGE........................................................................................................................40

9.4. EARTHING................................................................................................................................................................ 41

10. SETTING AND REGULATION..............................................................................................................41

10.1. TRANSMITTER RANGE,BASIC RANGE.DEFINITIONS..................................................................................................41

10.2. CONFIGURATION AND CALIBRATION .........................................................................................................................41

10.3. ALARMS.................................................................................................................................................................51

11. INSPECTIONS AND SPARE PARTS....................................................................................................53

11.1. PERIODIC SERVICE ................................................................................................................................................. 53

11.2. OTHER SERVICES ...................................................................................................................................................53

11.3. CLEANING THE DIAPHRAGM SEAL,OVERLOADING DAMAGE.......................................................................................53

11.4. SPARE PARTS.........................................................................................................................................................53

12. PACKING, STORAGE AND TRANSPORT...........................................................................................53

13. GUARANTEE .......................................................................................................................................53

14. SCRAPPING, DISPOSAL.....................................................................................................................53

15. ADDITIONAL INFORMATION...............................................................................................................54

E6 2 DTR.APC.APR.ALW.03(ENG)

16. FIGURES..............................................................................................................................................54

FIG.1. APC..., APR... TRANSMITTERS –BLOCK DIAGRAM..................................................................................................54

FIG.2. ELECTRICAL CONNECTIONS FOR APC..., APR... TRANSMITTERS: ............................................................................55

FIG.3. APC-2000ALW SMART PRESSURE TRANSMITTER..................................................................................................57

FIG.4. APC..., APR.... DISPLAY ROTATION POSSIBILITY,CONFIGURATION BUTTONS............................................................57

FIG.5. BACK LIGHTING JUMPER VIEW AT TRANSMITTER ELECTRIC BOARD -ONLY FOR VERSION “MID” ...................................58

FIG.6. M-TYPE CONNECTOR WITH M20X1.5 THREAD.........................................................................................................59

FIG.7. P-TYPE CONNECTOR WITH M20X1.5 THREAD.........................................................................................................59

FIG.8. CM30X2-TYPE CONNECTOR WITH FLUSH DIAPHRAGM WITH M30X2THREAD.............................................................59

FIG.9. PROCESS CONNECTIONS G1/2” AND G1”. ..............................................................................................................60

FIG.10. APR-2000ALW DIFFERENTIAL PRESSURE TRANSMITTER WITH CTYPE VENTED COVERS. .......................................61

FIG.11. APR-2000ALW DIFFERENTIAL PRESSURE TRANSMITTER WITH A SINGLE DIRECT DIAPHRAGM SEAL (EXAMPLE).........61

FIG.12. EXAMPLE:HOW TO INSTALL THE APR-2200ALW TRANSMITTERS WITH REMOTE DIAPHRAGM...................................62

FIG.13. EXAMPLE:HOW TO INSTALL THE APR-2000ALW TRANSMITTER ON A VERTICAL OR HORIZONTAL PIPE......................63

FIG.14. EXAMPLE:HOW TO INSTALL THE APR-2000ALW TRANSMITTER WITH A VALVE MANIFOLD TO A 2” PIPE.....................63

FIG.15. APR-2200ALW DIFFERENTIAL PRESSURE TRANSMITTER WITH TWO REMOTE DIAPHRAGM SEALS (EXAMPLES)..........64

FIG.16. APR-2200ALW DIFFERENTIAL PRESSURE TRANSMITTER WITH DIRECT AND REMOTE DIAPHRAGM SEAL (EXAMPLES). 64

FIG.17. EXAMPLE:HOW TO INSTALL THE APC..., APR... TRANSMITTER..............................................................................65

FIG.18. APR-2000GALW SMART DIFFERENTIAL PRESSURE TRANSMITTER FOR LOW RANGES............................................. 66

FIG.19. APR–2000YALW SMART LEVEL PROBE FOR PRESSURE TANKS............................................................................67

FIG.20. THE EXPLOSION -PROOF JOINTS OF APC..., APR... TRANSMITTERS......................................................................68

FIG.21. HOW TO LEAD THE CASING OF APC..., APR... TRANSMITTERS............................................................................... 68

FIG.22. APC–2000ALW/LSG… SMART LEVEL TRANSMITTERS........................................................................................69

FIG.23. APC–2000ALW/LM&APC–2000ALW/LSP SMART PRESSURE OR LEVEL TRANSMITTERS...................................70

FIG.24. APR–2200ALW/D… SMART HYDROSTATIC DENSITY TRANSMITTER -EXAMPLE .....................................................71

FIG.25. ADDITIONAL EQUIPMENT FOR FITTING OF PRESSURE TRANSMITTERS. .....................................................................72

E6 3 DTR.APC.APR.ALW.03(ENG)

1453

I.APPENDIX Exd.ATEX

APC–2000ALW/XX PRESSURE TRANSMITTER,

APR-2000ALW/XX, APR-2200ALW/XX, APR-2000GALW/XX

DIFFERENTIAL PRESSURE TRANSMITTERS,

APR-2000YALW/XX LEVEL PROBE,

Exd VERSION in accordance with ATEX directive

1. Introduction

1.1. This “Appendix Exd.ATEX” applies to transmitters of types APC-2000ALW/XX, APR-2000ALW/XX,

APR-2200ALW/XX, APR-2000GALW/XX and APR-2000YALW/XX in Exd versions only, marked on the

rating plate as shown in p.3 and denoted Exd in the Product Certificate.

1.2. The appendix contains supplementary information relating to the Exd (flame-proof) versions compatible

with ATEX directive of mentioned transmitters.

During installation and use of Exd transmitters, reference should be made to DTR.APC.APR.ALW.03(ENG)

in conjunction with “Appendix Exd.ATEX”.

2. Use of APC…, APR… transmitters in dangers zones

2.1. The transmitters are produced in accordance with the requirements of the following standards:

EN 60079-0:2012+A11:2013, EN 60079-1:2014, EN 60079-11:2012, EN 60079-26:2015, EN 60079-31:2014.

2.2. The transmitters may operate in areas where there is a risk of explosion, in accordance with the rating of

the explosion protection design:

Depending on type and device version the following markings are used:

2.2.1. Category 1/2G and 1/2D: (Not applicable to APR-2000GALW / XX)

I M2 Ex db ia I Mb (version with enclosure 1.4401(316))

II 1/2G Ex ia/db IIC T6/T5 Ga/Gb

II 1/2D Ex ia/t IIIC T85ºC/T100ºC Da/Db

KDB 08 ATEX 224X

marking T6 and T85°C applies to range -40ºC <Ta ≤ 45ºC

marking T5 and T100°C applies to range -40ºC <Ta ≤ 75ºC

2.2.2. Category 2G, 2D and M2:

I M2 Ex db ia I Mb (version with enclosure 1.4401(316))

II 2 G Ex ia/dbIIC T6/T5 Gb

II 2 D Ex ia/t IIIC T85ºC/T100ºCDb

KDB 08 ATEX 224X

marking T6 and T85°C applies to range -40ºC <Ta ≤ 45ºC

marking T5 and T100°C applies to range -40ºC <Ta ≤ 75ºC

2.3. Transmitter category and hazard areas.

The category 1/2G (1/2D) means that the transmitter may be installed within a type 1 (21) or 2 (22). hazard

zones. The APC…, APR… process connections may connect to a 0 (20) zone type (see the fig. 1a below

for an example). The category 2G (2D) , means that the transmitter together with process connections may

be installed within a type 1 (21) or 2 (22) hazard zones (see the fig. 1b below for an example).

Transmitters marked I M2 turn off if there is risk of an explosive atmosphere.

fig.1a

E6 4 DTR.APC.APR.ALW.03(ENG)

Appendix Exd.ATEX

Fig.1b

3. Identifying marks

Flame-proof transmitters must have a rating plate containing the information specified in p.4 of

DTR.APC.APR.ALW.03(ENG)and also at least the following:

- CE mark and number of notified body;

- “Ex” mark, designation of explosion protection design, certificate number;

- Supply voltage;

- Designation of a process connection;

- Year of manufacture;

- Temperature use range.

In place of XX letters in product rating plate will be written a pressure connection type symbols.

4. User information

Together with the ordered transmitters, the user will receive:

a. Product Certificate;

b. Declaration of conformity;

c. Copy of certificate (on request);

d. User’s Manual named: DTR.APC.APR.ALW.03(ENG) with Appendix Exd.ATEX.

Items b), c), d) are available on www.aplisens.pl

5. Power supply and exploitation of transmitters.

5.1. The transmitter connecting should be made after introduction with present instruction content.

Electrically transmitter should be connected according to scheme at p.6 Appendix Exd.ATEX.

Transmitter electrical installation should be realised with engineering standard requirements. Electrical

connections of transmitters in danger zone should be made by people who have indispensable

knowledge and experience in this branch. Earth clamps must be used to earth transmitters. In the

event that transmitters come in contact with structural metal parts or pipes which are connected to the

equipotential bonding system, transmitters do not require to be earthed.

5.2. Transmitters should be supplied from DC electrical source with voltage max.55V from transformer

feeders or other devices which have at least a strengthened isolation among primary and secondary

windings in which don’t appear voltage higher than 250V. The duty of power supply installation with

above mentioned requirements rests on user.

5.3. Transmitters can be used in ambient temperatures (Ta) between -40ºC < Ta ≤ 45ºC for class T6 or

between -40ºC < Ta 75ºC for T5.

5.4. Transmitter sensor diaphragm should not be subject on damage during installation and

exploitation. The diaphragm is made from 1.4404/1.4435 (316L) or Hastelloy thin foil and cannot be

subject on medium which can entail its damage.

5.5. With regard on kind of casing material (light alloy with large aluminium content), the user is obliged

to assure, that possibility of hitting casing does not step out in place of transmitter installation.

5.6. In transmitter casing are two holes to assembly of cable glands from thread M20x1.5 or 1/2 NPT.

5.7. Normally transmitters are delivered without installed glands but with blank plugs (corks) in the

second hole. The list of cable glands and plugs agreeable with production documentation and accepted

by certificate station is specified in Table 1 and Table 2 (p.6 Appendix Exd.ATEX). Customer should

install cable glands according to Tables 1 and plugs according to Tables 2 (if plugs aren’t installed) or

other accordance with flame-proof standards.

E6 5 DTR.APC.APR.ALW.03(ENG)

Appendix Exd.ATEX

5.8. It is necessary to apply a shield cable or without shield cable with round cross-section in protection

from elastomer, not moisture absorbing, for example: YKSLY 2 * 1, YnTKSYekw 1 * 2 * 1, LIYCY 2 *

In case of need use cable with different structure, customer should co-ordinate this with transmitters’

manufacturer to choose intakes with cable diameter.

5.9. The general principles of connecting and the exploitation of transmitter in Exd realization should be

compatible with principles and relating standards for Exd casing devices how in p.2.1 Appendix

Exd.ATEX, in this including also: EN 600079-14, EN 60079-17.

5.10. During service must be made a check of the tight fastening of covers and the cable glands and

the fastening of the cable in the glands. The casing and supply line must be inspected for mechanical

damage, and the transmitter rating plate for legibility. Periodic checks should also be made of the

diaphragm, which should not carry signs of damage. During maintenance it is recommended that the

threads of the covers be lubricated with non-acid vaseline.

Because of the transmitter damage possibility, the ambient temperature should not be allowed

to become higher than 80ºC, even when there is no explosion risk.

6. The electrical connection way of transmitter’s series: APC-2000ALW/XX,

APR-2000ALW/XX, APR-2200ALW/XX, APR-2000GALW/XX

and APR-2000YALW/XX in Exd version

Fig. 2.

In case of transmitter calibration outside danger zone is possible communicator connecting to

<SIGNAL+> and <TEST+> terminals. Transmitter is furnished in communication resistor (RD= 240Ω),

closed with jumper at <SIGNAL-> and <TEST-> terminals installed by manufacturer. RD resistor can be

use then, when it is necessary to communicate with transmitter from its terminals and the load resistance

(Ro) in current loop is lover then 240Ω. Than <SIGNAL-> and <TEST-> terminals have to be open.

In danger zone don’t unscrew powered transmitter covers and don’t change the display position

or its back lighting.

Blocking cover method before unscrewing and plumbing possibility is shoved at Fig.21.

It is not permitted to repair or otherwise interfere with the transmitter’s electrical circuits in any

way. Damage estimation and repair possibility may be assessed by the manufacturer or another

authorized party only.

E6 6 DTR.APC.APR.ALW.03(ENG)

Appendix Exd.ATEX

Table 1. Permitted cable glands

*) for special cable only.

Special conditions for safe use:

- Permissible gap of joint marked in documentation by L4 is smaller than this was defined in norm

EN 60079-1 and cannot be greater than passed value on Fig. 20.

- As the replacing elements, can be used only those specified in the descriptive documentation.

- In areas where there is a risk of dust explosion, transmitters in aluminium alloy casing covered with

lacquer and transmitters with plastic rating plates or with diaphragm seals covered by Teflon should

be installed in way to prevent electrostatic charging according to p. 7.4.

Type

Producer

Screw

Feature

Other marking

No of certificate

501/423

HAWKE

M20x1.5

Exd IIC

dimension OS, O, A

Baseefa 06 ATEX 0056X

501/421

HAWKE

M20x1.5

Exd IIC

dimension OS, O, A

Baseefa 06 ATEX 0056X

ICG 623

HAWKE

M20x1.5

Exd IIC

dimension OS, O, A

Baseefa 06 ATEX 0058X

501/453

HAWKE

M20x1.5

Exd IIC

dimension OS, O, A

Baseefa 06 ATEX 0056X

501/453/RAC

HAWKE

M20x1.5

Exd IIC

dimension OS, O, A

Baseefa 06 ATEX 0056X

501/453/Universal

HAWKE

M20x1.5

Exd IIC

dimension OS, O, A

Baseefa 06 ATEX 0057X

ICG 653

HAWKE

M20x1.5

Exd IIC

dimension OS, O, A

Baseefa 06 ATEX 0058X

8163/2-A2F

STAHL

M20x1.5

EXd IIC

SIRA06ATEX1188X

A2F, A2FRC, SS2K

CMP-

Products

M20x1.5

Exd IIC

SIRA06ATEX1097X

E1FW, E1FX/Z,

E2FW, E2FX/Z

CMP-

Products

M20x1.5

Exd IIC

SIRA06ATEX1097X

T3CDS, T3CDSPB

CMP-

Products

M20x1.5

Exd IIC

SIRA06ATEX1283X

PX2K, PXSS2K,

PX2KX, PXB2KX

CMP-

Products

M20x1.5

Exd IIC

SIRA06ATEX1097X

Table 2. Permitted plugs

Type

Producer

Screw

Feature

Other marking

No certificate

AGRO AG

M20x1.5

Exd IIC

475

HAWKE

M20x1.5

Exd IIC

477

HAWKE

M20x1.5

Exd IIC

E6 7 DTR.APC.APR.ALW.03(ENG)

II. APPENDIX Exd.IECEx

APC–2000ALW/XX PRESSURE TRANSMITTER,

APR-2000ALW/XX, APR-2200ALW/XX, APR-2000GALW/XX

DIFFERENTIAL PRESSURE TRANSMITTERS,

APR-2000YALW/XX LEVEL PROBE

Exd VERSION in accordance with IECEx certificate

1. Introduction

1.1. This “Appendix Exd.IECEx” applies to transmitters of types APC-2000ALW/XX, APR-2000ALW/XX,

APR-2200ALW/XX, APR-2000GALW/XX and APR-2000YALW/XX in Exd versions only, marked on

the rating plate as shown in p.3 and denoted Exd in the Product Certificate.

1.2. The appendix contains supplementary information relating to the Exd (flame-proof) versions compatible

with IECEx certificate of mentioned transmitters.

During installation and use of Exd transmitters, reference should be made to DTR.APC.APR.ALW.03(ENG)

in conjunction with “Appendix Exd.IECEx”.

2. Use of APC…, APR… transmitters in dangers zones

2.1. The transmitters are produced in accordance with the requirements of the following standards:

IEC 60079-0:2011 ed.6, IEC 60079-1:2014 ed.7, IEC 60079-11:2011 ed.6, IEC 60079-31:2013 ed.2,

IEC 60079-26:2006 ed.2.

2.2. The transmitters may operate in areas where there is a risk of explosion, in accordance with the rating

of the explosion protection design:

Depending on type and device version the following markings are used:

2.2.1. Equipment protection level EPL Ga/Gb and Da/Db: (Not applicable to APR-2000GALW / XX)

Ex db ia I Mb (version with enclosure 1.4401 (316))

Ex ia/db IIC T6/T5 Ga/Gb

Ex ia/t IIIC T85ºC/T100ºC Da/Db

IECEx KDB 14.0001X

marking T6 and T85°C applies to range -40ºC <Ta ≤ 45ºC

marking T5 and T100°C applies to range -40ºC <Ta ≤ 75ºC

2.2.2. Equipment protection level EPL Gb, Db and Mb:

Ex db ia I Mb (version with enclosure 1.4401 (316))

Ex ia /db IIC T6/T5 Gb

Ex ia /t IIIC T85ºC/T100ºCDb

IECEx KDB 14.0001X

marking T6 and T85°C applies to range -40ºC <Ta ≤ 45ºC

marking T5 and T100°C applies to range -40ºC <Ta ≤ 75ºC

2.3. Equipment protection level (EPL) and hazard areas.

Equipment protection level (EPL) Ga/Gb (Da/Db) means that the transmitter may be installed within a type 1

(21) or 2 (22) danger zone and process connections can connect to zone 0 (20) (example shown below –fig.

1a). Equipment protection level EPL Gb (Db) means that the transmitter together with process connections

may be installed within a type 1 (21) or 2 (22) danger zone (example shown below –fig. 1b).

Transmitter marked Mb turn off if there is risk of an explosive atmosphere.

fig.1a

E6 8 DTR.APC.APR.ALW.03(ENG)

Appendix Exd.IECEx

Fig.1b

3. Identifying marks

Flame-proof transmitters must have a rating plate containing the information specified in p.4 of

DTR.APC.APR.ALW.03(ENG)and also at least the following:

Designation of explosion protection design, certificate number;

Supply voltage;

Designation of a process connection;

Year of manufacture;

Temperature use range.

In place of XX letters in product rating plate will be written a pressure connection type symbols.

4. User information

Together with the ordered transmitters, the user will receive:

a. Product Certificate;

b. Copy of certificate (on request);

c. User’s Manual named: DTR.APC.APR.ALW.03(ENG) with Appendix Exd.IECEx.

Items b), c) are available on www.aplisens.pl

5. Power supply and exploitation of transmitters

5.1. The transmitter connecting should be made after introduction with present instruction content.

Electrically transmitter should be connected according to scheme at p.6 Appendix Exd.IECEx.