Applifast AirPower 1 Operating instructions

Repair Manual
AirPower1, 2, 3
Models Z-1100001, Z-1200001, Z-13026001
Pneudraulic Riveter

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Repair manual
-specified for riveting tools SERIE 1 (AirPower1, EZM1000, E-500RA)
-specified for riveting tools SERIE (AirPower , EZM 000, E-640RA)
-specified for riveting tools SERIE 3 (AirPower3, E-649RA)
Content:
1. Abbreviations
2. General instructions
3. Proper function of riveting tool
4. Assembly drawing of riveting tool
5. nformative parts list of riveting tool
6. nstructions for assembling and disassembling – steps 1-18
7. nstructions for assembling and disassembling of sub-assemblies – steps 19-26
8. List of defects of riveting tool
9. Description of defects and their remedies
10. Service set
11. List of special tools in the service set
1. Abbreviations:
CA - compressed air
MP - special tool (assembly jig)
D - defect
2. General instructions:
1. Riveting tool is always deconnected from the compressed air, unless otherwise stated
2. All threads are clockwise
3. Riveting tool is gripped in a stand (see chapter 10) while assembling and disassembling, unless
otherwise stated
4. Before assembling, wash the disassembled parts in degreasing solution and insufflate with
compressed air, wipe with a cloth
5. While assembling, lubricate the sealing (O-rings, pneumatic seals) and related opposite surfaces
with oil MOGUL LV 2-3, unless stated otherwise

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3. Proper function of riveting tool:
Operator activity Tool function
Connect the riveting tool to CA, if the tool is
equiped with main valve, turn it on. Pos. 74 is on
the front extreme position, not pressed
Suction is switched on
CA leaks through outlets in pos. 32
Press and lock pos. 74 (after pressing pos. 74
move it up cca 1,5 mm), then release pos. 74
(reffers only to riveting tools equiped with lock
function)
Suction switches off
CA does not leak, pos. 74 keeps locked
Release locking of pos. 74 (move down to the
stop ) and release pos. 74 (reffers only to riveting
tools equiped with lock function)
Suction switches on
CA is blown out from pos. A75 and it leaks through
outlets in pos. 32
Put on or suck BR on to pos. 1 BR is held on the front of pos. 1 (vertically) with the
help of CA, CA leaks through outlets in pos. 32
Press pos. 74, the rivet rivets on CA does not leak
Release pos. 74, the nail from the blind rivet
goes to pos. 32
CA is blown out from pos. A75 and it leaks through
outlets in pos. 32
Move pos. 32 around a slight amount to position
1 (interposition), suctions swithces off, pos. 32
cannot be removed
CA does not leak, pos. 32 is locked in position 1
Move pos. 32 around a slight amount to position
0 (to the stop) and then remove pos. 32
CA does not leak, the postion 0 is locked, pos. 26
cannot be turned
Put on pos. 32 and move around a slight amount
to position 2 (to the stop)
Suction switches on
CA leaks through outlets in pos. 32

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4. Air Power 1 Model Z-1100001 Pneudraulic Riveter Assembly Drawing

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4. Air Power 2 Model Z-1200001 Pneudraulic Riveter Assembly Drawing

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4. Air Power 3 Model Z-13026001 Pneudraulic Riveter Assembly Drawing

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Position Article number Name Qty Position Article number Name Qty
1 D-13001XX Nose-pieces 1 pcs A39 S-1101900 Valve piston complete 1 pcs
2
S-1100153
Jaws Emhart 13300 1 set 42 D-1101900 Valve piston 1 pcs
3 D-1300103 Clamping sleeve 1 pcs 43 N-2103700800200 O - ring 8/2 Sh 70 1 pcs
5 D-1100301 Scraper ring 1 pcs A 0 S-1102000 Valve body complete 1 pcs
6 D-1100401 Nut HP (M15,5x1) 1 pcs 44 N-2103701000200 O - ring 10/2 Sh 70 2 pcs
8 S-1100504 Conduit suction complete 1 pcs 45 D-1102000 Valve body 1 pcs
801 S-1100524 Conduit suction 1 pcs 6 N-2406696500090 Plastic ball PUR 9 1 pcs
802 N-2103700710160 O - ring 7,1/1,6 Sh 70 1 pcs A 1 S-1102100 Valve bottom complete 1 pcs
803 D-1200530 Jaw pusher spring 1 pcs 44 N-2103701000200 O - ring 10/2 Sh 70 1 pcs
804 D-1100203 Jaw pusher with thread 1 pcs 47 D-1102100 Valve bottom 1 pcs
805 D-1100550 Washer of spring 1 pcs 48 N-2103700900200 O - ring 9/2 Sh 70 1 pcs
9 D-1100601 Front nozzle 1 pcs 9 N-1000798408200 Screw M8x20 D N 7984 2 pcs
10 N-2103702500250 O - ring 25/2,5 Sh 70 1 pcs A75 S-1102305 Air supply complete 1 pcs
A70
S-1207701
Hydraulic body complete 1 pcs 51 N-2103706000200 O - ring 60/2 Sh 70 1 pcs
11 S-1100701 Hydraulic body 1 pcs 52 N-2103706300200 O - ring 63/2 Sh 70 1 pcs
12 D-1106100 Guiding band 1 pcs 53 D-1102305 Air supply 1 pcs
13 N-2200070155426 X - ring 15,54x2,62 Sh 70 1 pcs 67 S-1103203 Aircoupling 1 pcs
14 N-2040000000160 Stepseal 16 1 pcs A43 S-1103213 Aircoupling body compl. 1 pcs
15 N-2103701717178 O - ring 17,17/1,78 Sh 70 1 pcs A44 S-1103221 Aircoupl. rot. part compl. 1 pcs
16 D-1100800 Hanger 1 pcs 6705 N-1400471000012 Retaining ring 12 1 pcs
A71 S-1200902 Hydraulic piston complete 1 pcs 5 D-1102403 Body bottom 1 pcs
17 D-1200902 Hydraulic piston 1 pcs 59 D-1102701 Pneumatic piston 1 pcs
18 N-2040000000320 Stepseal 32 1 pcs 60 N-2103900400150 O - ring 4/1,5 Sh 90 1 pcs
19 N-2103702200300 O - ring 22/3 Sh 70 1 pcs 61 N-1000091204080 Screw M4x8 D N 912 1 pcs
20 N-2200070249935 X - ring 24,99x3,53 Sh 70 1 pcs A7 S-1102801 Pneumatic piston compl. 1 pcs
21 N-2104001200250 O - ring 12/2,5 V TON 1 pcs 62 D-1102801 Pneumatic piston 1 pcs
22 D-1106200 Guiding band 1 pcs 63 N-2300007140000 Lip seal 14 1 pcs
23 D-1106600 Seal 32 1 pcs 64 D-1106400 Seal 70 1 pcs
2 N-2103704200150 O - ring 42/1,5 Sh 70 1 pcs 65 D-1103001 Pneu cylinder 1 pcs
25 D-1201000 Nut of body 1 pcs 66 D-1103100 Tube 1 pcs
26 D-1101101 Wheel 1 pcs 68 N-2103700700200 O - ring 7/2 Sh 70 1 pcs
27 N-3600000000001 Steel ball 4,762 1 pcs 69 N-2103700400150 O - ring 4/1,5 Sh 70 1 pcs
28 N-3600000000002 Steel ball 8 1 pcs A 6 S-1103300 Trigger body complete 1 pcs
A72 S-1201200 Bush complete 1 pcs 70 N-2103700700200 O - ring 7/2 Sh 70 1 pcs
29 D-1301200 Endstop 1 pcs 71 D-1103300 Trigger body 1 pcs
33 N-2103700760130 O - ring 7,6/1,3 Sh 70 1 pcs 72 N-2104000400100 O - ring 4/1 V TON 2 pcs
36 N-2103701000150 O - ring 10/1,5 Sh 70 1 pcs 75 N-2103700900130 O - ring 9/1,3 Sh 70 1 pcs
37 D-1201700 Piston 1 pcs 73 D-1103400 Trigger piston 1 pcs
38 N-2103700900130 O - ring 9/1,3 Sh 70 1 pcs 7 D-1103500 Trigger 1 pcs
30 N-1000738000408 Screw M4x10 imbus zinc 2 pcs 76 D-1103800 Trigger pin 1 pcs
31 D-1101300 Hood 1 pcs 77 D-1103900 Trigger ring 2 pcs
32 S-1201402 Mandrel container 1 pcs 78 N-1500000010004 Spring of trigger 1 pcs
3 D-1101500 Small pin 1 pcs 79 D-1103600 Nut of body 1 pcs
35 D-1101600 Spring 2 pcs 80 D-1103700 Soft sleeve 1 pcs
A73 S-1107802 nsert PP complete 1 pcs 81 N-2103703600200 O - ring 36/2 Sh 70 1 pcs
39 N-2103901400200 O - ring 14/2 Sh 90 1 pcs
4001 D-1101802 nsert PP 1 pcs
4005 N-2140000000140 Glyd - ring 14x21,3x3,2 1 pcs
4006 N-2103701712262 O - ring 17,12/2,62 Sh 70 1 pcs
4007 N-2104001400200 O - ring 14/2 V TON 1 pcs
4008 D-1106300 Guiding band 1 pcs
41 N-2104001800220 O - ring 18/2,2 V TON 1 pcs
5. Air Power 1 Model Z-1100001 Pneudraulic Riveter Parts List

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Position Article number Name Qty Position Article number Name Qty
1 D-13001XX Nose-pieces 1 pcs A39 S-1101900 Valve piston complete 1 pcs
2
S-1100153
Jaws Emhart 13300 1 set 42 D-1101900 Valve piston 1 pcs
3 D-1300103 Clamping sleeve 1 pcs 43 N-2103700800200 O - ring 8/2 Sh 70 1 pcs
5 D-1100301 Scraper ring 1 pcs A 0 S-1102000 Valve body complete 1 pcs
6 D-1100401 Nut HP (M15,5x1) 1 pcs 44 N-2103701000200 O - ring 10/2 Sh 70 2 pcs
8 Conduit suction complete 1 pcs 45 D-1102000 Valve body 1 pcs
801 Conduit suction 1 pcs 6 N-2406696500090 Plastic ball PUR 9 1 pcs
802 N-2103700710160 O - ring 7,1/1,6 Sh 70 1 pcs A 1 S-1102100 Valve bottom complete 1 pcs
803 D-1200530 Jaw pusher spring 1 pcs 44 N-2103701000200 O - ring 10/2 Sh 70 1 pcs
804 D-1200203 Jaw pusher with thread 1 pcs 47 D-1102100 Valve bottom 1 pcs
805 D-1100550 Washer of spring 1 pcs 48 N-2103700900200 O - ring 9/2 Sh 70 1 pcs
9 D-1100601 Front nozzle 1 pcs 9 N-1000798408200 Screw M8x20 D N 7984 2 pcs
10 N-2103702500250 O - ring 25/2,5 Sh 70 1 pcs A75 S-1202305 Air supply complete 1 pcs
A70 S-1207701 Hydraulic body complete 1 pcs 51 N-2103706000200 O - ring 60/2 Sh 70 1 pcs
11 S-1200701 Hydraulic body 1 pcs 52 N-2103706300200 O - ring 63/2 Sh 70 1 pcs
12 D-1106100 Guiding band 1 pcs 53 D-1202305 Air supply 1 pcs
13 N-2200070155426 X - ring 15,54x2,62 Sh 70 1 pcs 67 S-1203203 Aircoupling 1 pcs
14 N-2040000000160 Stepseal 16 1 pcs A43 S-1203213 Aircoupling body compl. 1 pcs
15 N-2103701717178 O - ring 17,17/1,78 Sh 70 1 pcs A44 S-1103221 Aircoupl. rot. part compl. 1 pcs
16 D-1100800 Hanger 1 pcs 6705 N-1400471000012 Retaining ring 12 1 pcs
A71 S-1200902 Hydraulic piston complete 1 pcs 5 D-1202400 Body bottom 1 pcs
17 D-1200902 Hydraulic piston 1 pcs 59 D-1202701 Pneumatic piston 1 pcs
18 N-2040000000320 Stepseal 32 1 pcs 60 N-2103900400150 O - ring 4/1,5 Sh 90 1 pcs
19 N-2103702200300 O - ring 22/3 Sh 70 1 pcs 61 N-1000091204080 Screw M4x8 D N 912 1 pcs
20 N-2200070249935 X - ring 24,99x3,53 Sh 70 1 pcs A7 S-1202801 Pneumatic piston compl. 1 pcs
21 N-2104001200250 O - ring 12/2,5 V TON 1 pcs 62 D-1202801 Pneumatic piston 1 pcs
22 D-1106200 Guiding band 1 pcs 63 N-2300007140000 Lip seal 14 1 pcs
23 D-1106600 Seal 32 1 pcs 64 D-1206400 Seal 90 1 pcs
2 N-2103704200150 O - ring 42/1,5 Sh 70 1 pcs 65 D-1203000 Pneu cylinder 1 pcs
25 D-1201000 Nut of body 1 pcs 66 D-1203100 Tube 1 pcs
26 D-1101101 Wheel 1 pcs 68 N-2104000700200 O - ring 7/2 V TON 1 pcs
27 N-3600000000001 Steel ball 4,762 1 pcs 69 N-2103700400150 O - ring 4/1,5 Sh 70 1 pcs
28 N-3600000000002 Steel ball 8 1 pcs A 6 S-1103300 Trigger body complete 1 pcs
A72 S-1201200 Bush complete 1 pcs 70 N-2103700700200 O - ring 7/2 Sh 70 1 pcs
29 D-1301200 Endstop 1 pcs 71 D-1103300 Trigger body 1 pcs
33 N-2103700760130 O - ring 7,6/1,3 Sh 70 1 pcs 72 N-2104000400100 O - ring 4/1 V TON 2 pcs
36 N-2103701000150 O - ring 10/1,5 Sh 70 1 pcs 75 N-2103700900130 O - ring 9/1,3 Sh 70 1 pcs
37 D-1201700 Piston 1 pcs 73 D-1103400 Trigger piston 1 pcs
38 N-2103700900130 O - ring 9/1,3 Sh 70 1 pcs 7 D-1103500 Trigger 1 pcs
30 N-1000738000408 Screw M4x10 imbus zinc 2 pcs 76 D-1103800 Trigger pin 1 pcs
31 D-1101300 Hood 1 pcs 77 D-1103900 Trigger ring 2 pcs
32 S-1201402 Mandrel container 1 pcs 78 N-1500000010004 Spring of trigger 1 pcs
3 D-1101500 Small pin 1 pcs 79 D-1103600 Nut of body 1 pcs
35 D-1101600 Spring 2 pcs 80 D-1203700 Soft sleeve 1 pcs
A73 S-1207802 nsert PP complete 1 pcs 81 N-2103703600200 O - ring 36/2 Sh 70 1 pcs
39 N-2103901000200 O - ring 10/2 Sh 90 1 pcs
4001 D-1201802 nsert PP 1 pcs
4005 N-2140000000140 Glyd - ring 14x21,3x3,2 1 pcs
4006 N-2103701712262 O - ring 17,12/2,62 Sh 70 1 pcs
4007 N-2104001400200 O - ring 14/2 V TON 1 pcs
4008 D-1106300 Guiding band 1 pcs
4009 D-1301812 Valve washer 1 pcs
4010 D-1301822 Valve insert 1 pcs
4011 N-2104001200250 O - ring 12/2,5 V TON 1 pcs
4012 N-3600000000006 Steel ball 4 1 pcs
41 N-2104001800220 O - ring 18/2,2 V TON 1 pcs
5. Air Power 2 Model Z-1200001 Pneudraulic Riveter Parts List
S-1300503
S-1300523

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Position Article number Name Qty Position Article number Name Qty
1 D-13001XX Nose-pieces 1 pcs A39 S-1301900 Valve piston complete 1 pcs
2
S-1100153
Jaws Emhart 13300 1 set 42 D-1301900 Valve piston 1 pcs
3 D-1300103 Clamping sleeve 1 pcs 43 N-2103701000150 O - ring 10/1,5 Sh 70 1 pcs
5 D-1100301 Scraper ring 1 pcs A 0 S-1302000 Valve body complete 1 pcs
6 D-1100401 Nut HP (M15,5x1) 1 pcs 44 N-2103701000200 O - ring 10/2 Sh 70 2 pcs
8 S-1300503 Conduit suction complete 1 pcs 45 D-1302000 Valve body 1 pcs
801 S-1300523 Conduit suction 1 pcs 6 N-2406696500100 Plastic ball PUR 10 1 pcs
802 N-2103700710160 O - ring 7,1/1,6 Sh 70 1 pcs A 1 S-1302100 Valve bottom complete 1 pcs
803 D-1200530 Jaw pusher spring 1 pcs 44 N-2103701000200 O - ring 10/2 Sh 70 1 pcs
804 D-1200203 Jaw pusher with thread 1 pcs 47 D-1302100 Valve bottom 1 pcs
805 D-1100550 Washer of spring 1 pcs 48 N-2103701000150 O - ring 10/1,5 Sh 70 1 pcs
9 D-1300601 Front nozzle 1 pcs 9 D-1304000 Screw M10 modif. 2 pcs
10 N-2103702500250 O - ring 25/2,5 Sh 70 1 pcs A75 S-1302305 Air supply complete 1 pcs
A70 S-1307701 Hydraulic body complete 1 pcs 51 N-2103706000200 O - ring 60/2 Sh 70 1 pcs
11 S-1300701 Hydraulic body 1 pcs 52 N-2103706300200 O - ring 63/2 Sh 70 1 pcs
12 D-1106100 Guiding band 1 pcs 53 D-1302305 Air supply 1 pcs
13 N-2200070155426 X - ring 15,54x2,62 Sh 70 1 pcs 67 S-1203203 Aircoupling 1 pcs
14 N-2040000000160 Stepseal 16 1 pcs A43 S-1203213 Aircoupling body compl. 1 pcs
15 N-2103701717178 O - ring 17,17/1,78 Sh 70 1 pcs A44 S-1103221 Aircoupl. rot. part compl. 1 pcs
16 D-1100800 Hanger 1 pcs 6705 N-1400471000012 Retaining ring 12 1 pcs
A71 S-1300901 Hydraulic piston complete 1 pcs 5 D-1302401 Body bottom 1 pcs
17 D-1300901 Hydraulic piston 1 pcs 59 D-1302701 Pneumatic piston 1 pcs
18 N-2040000000320 Stepseal 32 1 pcs 60 N-2103900400150 O - ring 4/1,5 Sh 90 1 pcs
19 N-2103702200300 O - ring 22/3 Sh 70 1 pcs 61 N-1000091204080 Screw M4x8 D N 912 1 pcs
20 N-2200070249935 X - ring 24,99x3,53 Sh 70 1 pcs A7 S-1302801 Pneumatic piston compl. 1 pcs
21 N-2104001200250 O - ring 12/2,5 V TON 1 pcs 58 N-2103700500150 O - ring 5/1,5 Sh 70 1 pcs
22 D-1106200 Guiding band 1 pcs 62 D-1302801 Pneumatic piston 1 pcs
23 D-1106600 Seal 32 1 pcs 63 N-2103701400200 O - ring 14/2 Sh 70 1 pcs
2 N-2103704200150 O - ring 42/1,5 Sh 70 1 pcs 64 N-2103709200450 O - ring 92/4,5 Sh 70 1 pcs
25 D-1101000 Nut of body 1 pcs 65 D-1303000 Pneu cylinder 1 pcs
26 D-1101101 Wheel 1 pcs 66 D-1303100 Tube 1 pcs
27 N-3600000000001 Steel ball 4,762 1 pcs 68 N-2103701200150 O - ring 12/1,5 Sh 70 1 pcs
28 N-3600000000002 Steel ball 8 1 pcs 69 N-2103700400150 O - ring 4/1,5 Sh 70 1 pcs
A72 S-1301200 Bush complete 1 pcs A 6 S-1103300 Trigger body complete 1 pcs
29 D-1301200 Endstop 1 pcs 70 N-2103700700200 O - ring 7/2 Sh 70 1 pcs
33 N-2103700760130 O - ring 7,6/1,3 Sh 70 1 pcs 71 D-1103300 Trigger body 1 pcs
36 N-2103701000150 O - ring 10/1,5 Sh 70 1 pcs 72 N-2104000400100 O - ring 4/1 V TON 2 pcs
37 D-1301700 Piston 1 pcs 75 N-2103700900130 O - ring 9/1,3 Sh 70 1 pcs
38 N-2103700900130 O - ring 9/1,3 Sh 70 1 pcs 73 D-1103400 Trigger piston 1 pcs
30 N-1000738000408 Screw M4x8 imbus zinc 2 pcs 7 D-1103500 Trigger 1 pcs
31 D-1301300 Hood 1 pcs 76 D-1103800 Trigger pin 1 pcs
32 S-1301400 Mandrel container 1 pcs 77 D-1103900 Trigger ring 2 pcs
3 D-1101500 Small pin 1 pcs 78 N-1500000010004 Spring of trigger 1 pcs
35 D-1101600 Spring 1 pcs 79 D-1103600 Nut of body 1 pcs
A73 S-1307802 nsert PP complete 1 pcs 80 D-1303700 Soft sleeve 1 pcs
39 N-2103901000200 O - ring 10/2 Sh 90 1 pcs 81 N-2103703600200 O - ring 36/2 Sh 70 1 pcs
4001 D-1301802 nsert PP 1 pcs 82 D-1304101 Ring of body 1 pcs
4005 N-2140000000140 Glyd - ring 14x21,3x3,2 1 pcs 86 N-2103703800200 O - ring 38/2 Sh 70 1 pcs
4006 N-2103701712262 O - ring 17,12/2,62 Sh 70 1 pcs
4007 N-2104001400200 O - ring 14/2 V TON 1 pcs
4008 D-1106300 Guiding band 1 pcs
4009 D-1301812 Valve washer 1 pcs
4010 D-1301822 Valve insert 1 pcs
4011 N-2104001200250 O - ring 12/2,5 V TON 1 pcs
4012 N-3600000000006 Steel ball 4 1 pcs
41 N-2103702000130 O - ring 20/1,3 Sh70 1 pcs
5. Air Power 3 Model Z-13026001 Pneudraulic Riveter Parts List

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6. Instructions for assembling and disassembling - steps 1-18
Provided the disassembly and assembly procedure is identical for all mentioned types of riveting
tools, it is demonstrated only at the tool SER E 1.
Potential differences at tools serie2 and SER E 3 are depicted and described in each individual
step.
Step 1
Disassembly:
Remove pos. 32 from pos. 26 (see chapter 3)
Assembly:
Put pos. 32 on recess in pos. 26 (see chapter 3).
Step 2