Aqua Lung 769161 User manual
SURFACE SUPPLIED
HARNESS
USER’S MANUAL
REV 4/10
2 Surface Supplied Harness User’s Manual
A NOTE is used to emphasize important points, tips,
and reminders.
A WARNING indicates a procedure or situation that,
if not avoided, could result in serious injury or death
to the user.
A CAUTION indicates any situation or technique
that could cause damage to the product, and could
subsequently result in injury to the user.
COPYRIGHT NOTICE
This owner’s manual is copyrighted, all rights reserved. It may not, in whole or in part,
be copied, photocopied, reproduced, translated, or reduced to any electronic medium
or machine readable form without prior consent in writing from Aqua Lung America, Inc.
©2010 AQUA LUNG AMERICA.
SURFACE SUPPLIED HARNESS (SSH) USER’S MANUAL PN 769181
SSH SIZE #1 PN 769161
SSH SIZE #2 PN 769169
You can contact a Technical Adviser via e-mail at:
Trademark Notice
Aqua Lung®, is a registered trademark of
Aqua Lung America, Inc.
Warnings, Cautions and Notes:
Pay special attention to information provided in warnings, cautions, and notes,
that is accompanied by these symbols:
3
CONTENTS
FEATURES.................................................................................................. 4
DONNING AND ADJUSTMENT PROCEDURES....................................... 5
ADJUSTING TANK BAND AND CYLINDER KEEPER................................ 5
SECURING CYLINDER TO HARNESS ...................................................... 6
THREADING THE CAM BUCKLE............................................................... 7
INSTALLING DOUBLE ACTION WEIGHT RELEASE SHEATH ................. 8
REMOVING DOUBLE ACTION WEIGHT RELEASE SHEATH .................. 9
LOADING WEIGHT INTO SURELOCK™ POUCH ................................... 10
INSTALLING SURELOCK™ POUCH INTO WEIGHT SHEATH ............... 10
REMOVING SURELOCK™ POUCH FROM WEIGHT SHEATH .............. 10
SSH PRE-DIVE CHECKLIST.....................................................................11
SSH POST-DIVE CHECKLIST...................................................................11
MANUFACTURER’S RECOMMENDED MAINTENANCE CHECKS ........ 12
TECHNICAL DATA .................................................................................... 12
RECOMMENDED SPARE PARTS LIST ................................................... 12
ANNUAL INSPECTION & SERVICE RECORD ........................................ 13
MAINTENANCE NOTES........................................................................... 14
WARRANTY INFORMATION .................................................................... 15
4 Surface Supplied Harness User’s Manual
TheSurfaceSuppliedHarness(SSH)isaharnesssystemspecicallydesignedforcommercialandmilitarydiving
purposes, providing a working harness for any tended surface or saturation diving application.
g
h
i
FEATURES
•SingleandtwopointextractionD-rings(g).
•Dualadjustabletankbands(h).
•Adjustablecylinderkeeper(i).
•Up to 10 lb non-ditchable weight may be carried
underthecomfortpad(j).
•Universalcomfortpad(k).
•SureLock™DoubleActionWeightReleasesystem.
•Two20lb.SureLock™weightpouchs(l)
•MaliceClips®(m)
•Two20lb.doubleactionweightreleasesheaths(n).
•Theharnessisadjustabletotalargespectrumof
body shapes and sizes.
Size #1 waist 30-38 inches (76-97 cm)•
Size #2 waist 38-46 inches (97-117 cm)•
•Fourumbilicalattachmentpoints–2upperand2
lower (a).
•Tworeectivetabs-forhighin-watervisibility(b).
•Chestandwaistadjustments–toaccommodate
various sizing, chest (c), waist (d).
•Verticaltorsoadjustment(e).
•Adjustablecrotchstrap(f).
n
m
Fig. 1 Fig. 2
l
J
k
Fig. 3 Fig. 4
b
c
d
aa
aa
f
b
e
gg
e
5
SSH Donning and Adjustment Procedures
Don the SSH.1.
Threadthewaistbandwebbingthroughthebuckleandpullthewebbinguntilasnugtisachieved,repeat2.
the same process for the chest strap.
Releasethehookandloopretainerononeofthetorsoadjustmentstraps3. (e). Pull the webbing in a vertical
motionuntilasnugtisachievedthroughthetorso,re-fastenthehookandloopretainer.Repeatthesame
processontheothertorsoadjustmentstrap.
Bring the two clips4. (f) of the crotch strap between your legs and fasten them to the lower metal D-rings on
the front of the harness.
*(See Fig. 6 for above section)
Thecrotchstrapisadjustablefromtherear5. (See Fig. 5).
Unfasten webbing from the hook and loop. Remove the free end of the cylinder band1. (h) from the outer slot
of the cam buckle. Loosen the cylinder bands by clasping the inside cylinder band with your left hand and cam
buckle with you right. To loosen the band, pull the webbing to the left.
Unfastenwebbingfromthehookandloop.Loosentheadjustablecylinderkeeper2. (i) by grabbing the buckle
with your right hand and inside webbing with your left hand. To loosen, pull the webbing to the left.
*(See Fig. 7 for above section)
Adjusting Tank Band and Cylinder Keeper
c
de
f
Fig. 6
i
h
Fig. 7
Fig. 5
6 Surface Supplied Harness User’s Manual
Securing Cylinder to Harness
2. Close the buckle halfway to hold the cylinder band taut, and
thread the free end of the band through the open slot in the end of
the buckle (See Fig. 9).
1. Wet the cylinder bands and then slide them over the cylinder
so that the harness is at the desired position in relation to the cyl-
inder valve. Make sure the cylinder valve air outlet is facing toward
the diver’s back. Pull the cylinder keeper tight to the cylinder and
secure the hook and loop. While holding the cylinder secure, pull
thefreeendoftheuppercylinderbanduntilthereisaverytightt
between the harness and the cylinder. Repeat process on lower
band (See Fig. 8).
3. Pull the cam buckle closed so that it lies at against the
cylinder. Secure the end of the cylinder bands with the hook
and loop attachment. Test the tightness by pushing/pulling the
harness (See Fig. 10).
WARNING: The cylinder band will initially stretch as it becomes wet. Always wet the band
before making the nal adjustment; apply enough tension to ensure that the cylinder is
completely secure. Test this connection before every dive.
Fig. 8
Fig. 9
Fig. 10
Check all 3
bands are
secure
7
Threading the Cam Buckle
1.WhilermlyholdingthemetalD-ringwithyourlefthand,rotate
the buckle back towards the webbing. The buckle should form an
angle with the metal D-ring as shown in the top view (See Fig. 11).
2. Insert band through the metal D-ring # 1↓, then through the
middle slot #2↑(See Fig. 12).
3. Insert band through the inside slot #3↑(See Fig. 13).
4. Insert band through the outer slot #4↑(See Fig. 14).
NOTE: This nal threading step is done when the harness
is secured to the cylinder (refer to Securing Single Cylinder
Step: 2). Close the buckle half way to prevent the webbing
from slipping and thread the free end of the band through
the open slot in the end of the buckle.
NOTE: Harness cylinder bands adjust for all standard cylinder
diameters: 6.9” (17.5 cm), 7.25” (18.5 cm), and 8.0” (20.3 cm).
The cylinder bands are properly threaded to the buckles when
the harness leaves the factory. If rethreading is necessary, follow
the procedure in this section.
Top View
Fig. 11
Fig. 12
Fig. 13
Fig. 14
NOTE: The cam buckle is labeled with numbers (1-4) and
directional arrows (↑↓) that indicate threading order and
direction of tank band.
8 Surface Supplied Harness User’s Manual
Installing Double Action Weight Release Sheath
1.RemovetheSureLock™weightpouchfromthesheath.InsertMaliceclip®throughallveMOLLEloopson
the weigh sheath, “TAB” side of Malice clip® facing out (See Figs. 15 & 16).
Tab side
facing out
2. Weave the Malice clip® under the MOLLE/Malice loops (Loops are counted from the top to the bottom) in the
following order to secure the weight sheath to the harness (See Fig. 17).
Fig. 15 Fig. 16
Fig. 17
MOLLE Loop: 31.
Malice Loop: 42.
MOLLE Loop: 23.
Malice Loop: 24.
MOLLE Loop: 15.
Malice Loops
MOLLE Loops
1
2
3
4
3
2
1
5
MOLLE LOOPS
MALICE LOOPS
9
3. When the Malice clip® has been woven completely through both MOLLE and Malice loops as directed, secure
the open end of the Malice clip® into the tab slot. Hold the tab, then pull on the inserted end to ensure the clip
has been completely inserted and locked down (See Figs. 18 & 19).
Removing Double Action Weight Release Sheath
1.RemoveSureLock™pocketfromweightsheath.Insertamediumatbladescrewdriverbehindthetabandliftupto
release the Malice clip®. Repeat process on other clip and unweave weight sheath from harness (See Figs. 20- 23).
Fig. 18 Fig. 19
Fig. 20 Fig. 21
Fig. 22 Fig. 23
10 Surface Supplied Harness User’s Manual
Loading Weight into SureLock™ Pouch
1. Load each weight pouch with equal amounts of
weight for optimum balance, preventing the ten-
dency to roll to one side during the dive. Also, it
is strongly recommended that each weight pouch
isfullyloadedwithfourseparateblocks.For ex-
ample, if you want to load the weight pouch with
12 pounds, use four separate 3 pound blocks.
2. The 20 lb SureLock™ weight pouch has a right
and left weight compartment. Fill each pouch
with four separate weight blocks (two per com-
partment); however, if you need to partially ll
the pouch, use the diagram to the upper right for
proper weight placement (See Fig. 23).
Installing SureLock™ Pouch into Weight Sheath
1.TheSureLock™pouchesareinstalledwiththeplasticpanelfacingoutward(pouchapfacingtowardtheharness).
To install either pouch, slide the closed end of the pouch into the opening of the sheath. Insert the male portion of the
SureLock™buckleintothefemalereceptacleonthesheathuntilyoucanhear/feelit“CLICK”intoplace.Closetheap
of the weight sheath over the pouch and secure the outer buckle of the weight sheath (See Figs. 24 & 25).
Fig. 24 Fig. 25
NOTE: The SureLock™ weight system features two
interchangeable weight pouches which can be lled
with either block weights or “soft weight” (pouches
containing lead shot), in increments of 5 pounds or
less. For ease of operation, low-prole block weight is
strongly recommended.
Removing SureLock™ Pouch from Weight Sheath
2.Uncliptheweightsheathouterbucklesotheapisopen,exposingtheSureLock™weightpouch.Pullstraight
down on the SureLock™ handle, releasing the weight pouch from the sheath (See Figs. 26 & 27).
Fig. 26 Fig. 27
To pTo pTo p
To p
To pTo pTo p
Fig. 23
To Rear of Harness
11
SSH Pre-Dive Checklist
Diver Name_____________________________ Date_____________
SSH Number_________
WARNING: Before each use, the SSH must be given a thorough visual inspection and functional test.
NEVER dive with a harness that shows signs of damage until it has been repaired and reinspected.
Remarks
Divers Signature Diving Supervisor Signature
NOTE: Avoid prolonged exposure to sun, extreme heat and heavy pool chemicals to prevent deterioration.
To prevent premature damage, thoroughly rinse the SSH with fresh water at the end of each diving day
using the following procedures:
Initials
______ 1. Inspect all buckles and slides for damage. Connect and disconnect each buckle/
slide for proper orientation.
______ 2. Inspect all stitching component webbing and hook/loop material for damage
orexcessivewear.
______3. Adjustharnessforpropert.
______ 4. Install weights into SureLock™ weight pouches as needed.
______ 5. Install loaded SureLock™ weight pouches into weight release sheaths.
______ 6. Verify that all harness straps are connected properly and operate correctly.
______7.DivingSupervisorwillcheckpreviousstepsandrecorddecienciesbelow.
SSH Post-Dive Checklist
Diver Name_____________________________ Date_____________
SSH Number_________
Initials
______ 1. Remove all weights from SureLock™ pouches.
______ 2. Thoroughly rinse harness & pouches and allow to dry overnight before stowing.
Remarks
Divers Signature Diving Supervisor Signature
12 Surface Supplied Harness User’s Manual
Annual Inspection- Inspect SSH for wear or damage.1.
Inspect buckles and slides.•
Inspect stitching components, webbing and hook/loop material.•
Inspect SureLock™ weight pouch locking mechanism.•
Pre-Dive repeat annual inspection.2.
Post-Dive Rinse and dry.3.
Manufacturer’s Recommended Maintenance Checks
Technical Data
BREAKING STRENGTH OF COMPLETE HARNESS = 1100 LB / 500 KG / 4900 N•
BREAKING STRENGTH OF ALL 2” D-RINGS = 5000 LBS•
SURELOCK™ WEIGHT POUCH CAPACITY = 20 LBS EACH•
MOLLE EQUIPMENT ATTACHMENT CAPABILITY•
SLIDES AND CROTCH STRAP CLIPS STAINLESS STEEL•
DRY WEIGHT AND SIZE•
Size #1 9 lbs, waist size 30-38 inches (76-97 cm)•
Size #2 10 lbs, waist size 38-46 inches (97-117 cm)•
SSH Recommended Spare Parts List
PART # DESCRIPTION QTY
769162 SSH Harness Assembly, Size 1 1
769163 Crotch Strap, Size 1 1
769183 SSH Harness Assembly, Size 2 1
768184 Crotch Strap, Size 2 1
769144 20 LB SureLock™ Weight Pouch 2
769159 20 LB Double Action Weight Release Sheath 2
769166 Tank Band /Traction Sleeve 2
769148 Universal Comfort Pad 1
769164 Cylinder Keeper 1
769182 Malice Clips® (pr) 2
13
Annual Inspection & Service Record
Date SSH # Technician Name Observations Technician
Signature
14 Surface Supplied Harness User’s Manual
Maintenance Notes
15
All requests for warranty transactions must be accompanied by an in-service date and by docu-
mentation of Aqua Lung America Inc. factory recommended maintenance* in accordance with
this Manual whenever returning your military or commercial product for warranty service.
The Aqua Lung® One Year Limited Warranty™
Aqua Lung America, Inc. warrants to the original purchaser for a period of one year from the
purchase date that the product will be free from defects in material and workmanship; provided
thatitreceivesnormaluse,propercareandprescribedmaintenancesubjecttothoserestric-
tionsstatedbelow.Thislimitedwarrantyisextendedonlytotheoriginalpurchaserforpurchases
made from Aqua Lung America, Inc. or an authorized Aqua Lung® dealer, and is not transfer-
able. With this warranty, Aqua Lung America, Inc. reserves the right to repair or replace the
product at its sole discretion.
ALL WARRANTIES, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES, OR MER-
CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION
TO A PERIOD ENDING ONE YEAR FROM THE DATE OF PURCHASE OR IN-SERVICE DATE.
Warranty Information - Military & Commercial
WARNING: It is dangerous for untrained and uncertied persons to use the
equipment covered by this warranty. Therefore, use of these products by an
untrained person renders any and all warranties null and void. Use of Surface
Supplied or SCUBA equipment by anyone who is not a certied diver or receiving
training through a recognized training certication agency (either military or
commercial), shall render void all warranties, expressed or implied.
AQUA LUNG AMERICA, INC. DISCLAIMS AND EXCLUDES ANY LIABILITY FOR INCIDENTAL
OR CONSEQUENTIAL DAMAGES. IN SOME STATES WHICH DO NOTALLOW EXCLUSION OF
LIABILITY, THIS MAY NOT APPLY TO YOU.
Restrictions
The following restrictions apply to this warranty:
Thiswarrantydoesnotextendtoabrasionorseamseparationcausedbychemicalattack,•
includingprolongedexposuretochlorine.
Thiswarrantydoesnotextendtodamagescausedbyimproperuse,impropermaintenance,•
neglect,unauthorizedrepairs,modications,accident,reorcasualty.
Cosmetic damage, such as scratches, fraying, and nicks are not covered by this warranty.•
Thiswarrantydoesnotextendtoproductsthathavebeennotproperlyinspectedormaintained•
in accordance with the recommended Aqua Lung America, Inc. factory requirements.
Failure to meet any of the above requirements will render the warranty null and void.•
* Reference Annual Inspection & Service Record provided in manual
WARNING: Failure to maintain this equipment and perform the required Aqua Lung
America, Inc. factory maintenance in accordance with the factory manual renders
any and all warranties expressed or implied, null and void.
©2010 Aqua Lung International Literature PN 769181 REV 04/10
Surface Supplied Harness
2340CousteauCourt•Vista,CA92081
Phone(760)597-5000•Fax(760)597-4900
www.aqualung.com/militaryandprofessional
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