Aqua Quip EVO2 LED User manual

1
EVO2 LED LIGHTS FOR CONCRETE POOLS – INSTALLATION INSTRUCTIONS
EVO2 LED
LIGHTS FOR
CONCRETE POOLS
EVO2 LED
LIGHTS FOR
CONCRETE POOLS
INSTALLATION INSTRUCTIONS
Included in the package are the following items:
INSTALLER – READ ENTIRE INSTRUCTION SHEET BEFORE
PROCEEDING TO INSTALL.
POOL OWNER – PLEASE KEEP THESE INSTRUCTIONS FOR
FUTURE REFERENCE.
PLEASE NOTE
THESE INSTALLATION INSTRUCTIONS APPLY TO
AQUA-QUIP EVO2 LED LIGHTS FOR CONCRETE POOLS ONLY.
Housing
Red
Concrete Cap Adjustable
Dress Ring
Green
Plaster Cap
Evo2 LED
Light
Cable
Seal
Assembly
Cable
Quick Connect
Plug Kit
Screw
Kit
Optional
Stainless Steel
Dress Ring
(not included as
standard)
CODE DIMENSIONS (mm)
EVO2
A144
B154
C120 max
D79
E63
F143
G49
H135
K Accepts 20mm conduit or 25mm socket
LAccepts 20mm socket
Evo2 Flush Mounted Pool Light – Concrete
BF H
C
L
K
A
D
E G
Dimensions for the major components of Aqua-Quip Evo2 LED Pool Lights are obtained by
cross-referencing the relevant code against the table

EVO2 LED LIGHTS FOR CONCRETE POOLS – INSTALLATION INSTRUCTIONS
EVO2 LED
LIGHTS FOR
CONCRETE POOLS
2
HOUSING INSTALLATION
Housing Installation – see Diagram 1
1 Evo2 Housing should be tied to the steel reinforcing, before
concreting the pool. A red Concrete Cap is supplied to fit
inside the front of the Housing prior to concreting.
2The Housing has two conduit connection points to accept
rigid PVC conduit, do not use flexible conduit. Choose
the appropriate provision for the situation and run conduit
above water level to form an anti-siphon loop. Top provision
accepts 20mm conduit or 25mm conduit fitting. This is the
most popular choice as it features a cable gland fitting on
the interior of the Housing. Rear provision accepts 20mm
coupling. If using the Rear Provision, be sure to plug the
Top Provision using a 25mm conduit cap.
3Use tie wire or cable ties through the holes on the outer
perimeter of the Housing to securely fasten it to the steel
reinforcing bars. Position the Housing so that the front will
finish level with the concrete.
4It is very important to locate Housing at a suitable location
and depth to allow for future servicing of the pool light.
Excavate sufficiently around the rear of the Housing to allow
approximately 100mm of concrete to encase it. If pool is out
of ground and fully formed, ensure the formwork allows for
concrete to encase the Housing.
5During pouring/spraying, concrete should be undercut
around the front perimeter of the Housing to allow for a
construction adhesive to be applied prior to the application
of the internal pool surface.
6Concrete should be applied to reduce the likelihood of
a void occurring on the underside of the Housing. Once
concrete has cured, construction adhesive must be applied
around the Housing to seal it to the concrete.
Diagram 1 – After Concreting
Concrete
Undercut
Alternative
Conduit
Provision
100mm
Concrete
Encasement
TECHNICAL SPECIFICATIONS EVO2 LED FLUSH MOUNTED POOL LIGHTS
Nominal Supply Voltage: 12V AC 50/60 Hz
Voltage Tolerance: +20%, -20%
Protection Rating: IPX8 (to 2.0m depth)
Temperature Range: -10°C ~ +40°C water temperature
Power Consumption: White, blue and green = 8 VA
Power Consumption: Spectrum III Multi Colour = 16 VA maximum
Lamp Life: >50,000 hours
Light Output (typical): White-550 lumens, blue-180 lumens, green-500 Lumens
Fault Protection: Power-cycle “run dry” thermal cut-out. Voltage transient clamping.
IEvo2 LED Lights must only be operated underwater as they are water-cooled.
Install in an accessible location, ensure that sufficient cable is wound up inside the housing to allow the light to be
floated to the deck level. If being installed facing up, ensure that there is minimum 100mm of water cover.
Evo2 LED Pool Lights can be installed on a vertical or horizontal pool surface. Up to 1.6m of cable can be wound up
inside the Evo2 Concrete Housing.

EVO2 LED LIGHTS FOR CONCRETE POOLS – INSTALLATION INSTRUCTIONS
EVO2 LED
LIGHTS FOR
CONCRETE POOLS
HOUSING INSTALLATION
Diagram 2 – Sealing
3
DRESS RING INSTALLATION
Adjustable Dress Ring Installation –
After Concreting and Sealing (Diagram 2)
7Remove red-coloured Concrete Cap. Use pvc glue or
construction adhesive to secure the Adjustable Dress
Ring inside the Housing to your required depth and
alignment. If Housing protrudes out from the concrete,
a maximum of 20mm can be cut off from the front. If
the housing has been set back too far in the wall, then
a special extension ring (P/N ASL 076) is available. The
eyeball feature on the Adjustable Dress Ring allows
adjustment so that the Adjustable Dress Ring face can
be aligned flush with the anticipated pool interior finish
even if the Housing is out of alignment. When gluing or
securing the Adjustable Dress Ring, ensure that 2 of the
screw holes are located horizontally.
8Evo2 Cable can be drawn through, excess cable must
be coiled up and stored inside Housing. The Connector
Cap must remain on end of Quick Connect Plug Kit.
Important: Allow enough cable to enable pool light to
be floated to pool deck.
Cable Seal Assembly is factory-fitted onto the black
cable. Slide the Cable Clamp, Seal, Washer and Cable
Nut up the cable and tighten onto the male thread that is
fixed to the inside of the Housing. This will prevent water
entering the conduit.
9The Adjustable Dress Ring is now in position ready
for the pool interior to be applied. Push on the green-
coloured Plaster Cap into the Adjustable Dress Ring
by lining up the arrows on the Plaster Cap with the
screw provisions on the Adjustable Dress Ring, push in
firmly. Pool interior should finish flush with the front face
of the Adjustable Dress Ring .
Adjustable
Dress Ring
Installed
and
Sealed
Interior
Pool Wall
Finish
Construction
Adhesive Seal
Concrete
Protective
Connector
Cap
The Evo2 LED pool light cable is 2-core, 1mm² cable with an outer diameter of ±7mm.
It is supplied factory fitted with the Quick Connect Plug Kit and Protective Connector Cap. This allows the installer/
builder to install the cable and build the pool without the need to connect the pool light until just prior to filling.
The cable is also supplied factory fitted with the Cable Seal Assembly. The components of the Cable Seal Assembly
will slide up the cable, tighten and seal onto the male thread that is fixed to the inside of the housing, preventing pool
water from entering the conduit.
Quick
Connect
Plug Kit Cable Seal Assembly
AQUA-QUIP EVO2 LED QUICK CONNECT PLUG KIT

EVO2 LED LIGHTS FOR CONCRETE POOLS – INSTALLATION INSTRUCTIONS
EVO2 LED
LIGHTS FOR
CONCRETE POOLS
ELECTRICAL CONNECTION AND
OPERATION
s Install Light(s) and Transformer(s) in
accordance with AS/NZS 3000:2007 as
amended.
s!QUA1UIPSEXTRALOWVOLTAGE4RANSFORMERS
have either 2 or 4 secondary outputs, each
being 12v 50VA, refer to Diagram 1.
s$IMMINGOF%VO,%$&IXED#OLOUR,IGHTS
(i.e. white, blue and green) is possible.
Aqua-Quip recommends the HPM Leading
Edge Dimmer Cat. 200L. Evo2 Multi-Colour
LED Lights cannot be dimmed.
s)FYOURLIGHTSARE%VO-ULTI#OLOURTHENSEE
included “LED Programming Instructions”.
4
POOL LIGHT INSTALLATION
Pool Light Installation
10 Remove green-coloured Plaster Cap. Clean
any debris that may have entered the Housing
and Adjustable Dress Ring during pool
construction. Unwind Evo2 Cable and unscrew
the white protective Connector Cap and
remove it (retain for possible future use). Ensure
the two O-rings are lubricated and in good order,
clean any grit or dust that may be around the
O-rings. Push the Quick-Connect Plug Kit
into the rear of the Evo2 Pool Light and tighten
Connector Nut firmly by hand. Insert and coil
up excess cable into the
Housing.
Evo2 self-locates onto
the Adjustable Dress
Ring, use two 5/8" CSK
stainless steel screws
provided to attach pool
light to Adjustable
Dress Ring, do not
overtighten.
Automatic Pool Cleaners (Australia) Pty Ltd
40 Percy Street, Auburn NSW 2144
Ph: 02 9643 8338 Fax: [phone]
www.aquaquip.com.au
COPYRIGHT AUTOMATIC POOL CLEANERS (AUSTRALIA) PTY LTD EIM4p_0911
APL502 and
APL 512 run up to
2 x 50VA lights.
APL504 and
APL514 run up to
4 x 50VA lights.
WARNING
Never stare directly at LED Pool Lights.
Prolonged direct exposure can cause eye damage.
11 Fit optional Polished Stainless Steel
Trim Ring if required, using the 7/8" CSK
stainless steel screws provided in the
Stainless Steel Trim Ring Kit.
12 Only turn pool light on when completely
submerged under water.
The Evo2 LED Pool Light is factory-sealed
and is not user-serviceable.
Diagram 4 – Transformers
Ensure sufficient
cable length is
wound up inside
the Housing. Connector
Nut
Diagram 3
TRANSFORMERS
Rainbow Pool Products
PO Box 2388, Mansfield Qld 4122
Telephone STD 61-7-3849 5385
Facsimile STD 61-7-3849 5384
Email: [email protected]
Web: www.rainbowpoolproducts.com.au