ARGON18 GALLIUM CS DISC 362A User manual

GALLIUM CS DISC 362A/B ASSEMBLY GUIDE
Valid for MY2022 Gallium CS Disc 362A/B
Revision 0.0 - 30.04.2022

2
1. Tools Needed and First Aid Kit ..........................3
2. Frameset Inspection & Torque Chart.....................4
3. Troubleshooting / Tips / Specications ..................5
4. Frameset Parts ......................................6-7
5. Frameset Assembly .................................8-16
5.1. Seat Post Assembly ..............................8-9
5.3. Rear Derailleur Hanger Adjustment ................10
5.4. Headset Installation ..............................11
5.5. Mechanical groupset specications .............12-13
5.6. Electronic (Di2) groupset specications ............14
5.7. Electronic (Wireless) groupset specications .......15
5.8. General groupset specications ...................16
6. Min/Max Seat Post Insertion ...........................17
GALLIUM CS DISC 322A/D Table of Contents
To maintain the validity of your warranty, the bicycle must be fully assembled by an authorized Argon 18 dealer. High-end
components, particularly carbon parts, need extra care when assembled. These components must be installed using a cali-
brated torque wrench to make sure every bolt is at the right torque setting to prevent damage.
My Gallium CS Disc
Date of purchase:
Retailer:
Size:
Serial Number:
update

3
Tools needed for assembly:
1: Bearing Cup Press (Park Tool HHP-2)
2: Allen Key Set
3: Grease
4: Utility Pick Set (Park Tool Item #UP-SET)
5: Clean Rags
6: Derailleur Hanger Alignment Gauge (Park Tool Item #DAG-2 or #DAG-2.2)
7: Cables and Housing Cutter
8: Carbon Paste
9: Loctite #242
10: Torque Wrench
First Aid Kit: Essential parts to always have on hand
IN CASE OF EMERGENCY…THIS MIGHT SAVE YOUR RIDE!
1: Spare rear derailleur hanger assembly
2: Seat post collar
GALLIUM CS DISC 362A/B 1. Tools Needed and First Aid Kit
80546 80802 80832*
Direct mount option
(*available separately)

4
GALLIUM CS DISC 362A/B 2. Frameset Inspection & Torque Chart
BEFORE ASSEMBLING YOUR NEW GALLIUM CS DISC, PLEASE :
1. Check your parts against the frameset parts checklist (see p.5-6)
2. Inspect the frame for cosmetic defects (scratches, bumps, cracks, paint defects, etc.)
3. Record serial number on p.2 for reference.
4. Make sure you have all the necessary bolts (refer to frameset parts, p.5-6)
5. For optimal shifting performance, use a derailleur alignment gauge to make sure that the derailleur hanger is straight.
Some of the following parts are already assembled on the frame. When assembling the bike, you will need to
adjust these parts according to their torque specications and fastener conditions when necessary.
No. A18 SKU# Funcon Descripon Screw Type Torque Detail Qty
1 38884 Water bole mount screw M5 x 16mm Screw Socket head 3 Nm Grease 4
2 80802* Rear derailleur hanger screw M4 x 12mm Screw Flat head 2 Nm Locte 1
3 80546* Seat post collar screw M5 x 22mm Screw Socket head 4 Nm Grease 1
4 81052 Front Thru Axle M12 x 1.5 x 119mm Axle -10 Nm Grease 1
5 81052 Front Thru Axle M12 x 1.5 x 161mm Axle -10 Nm Grease 1
* Included With

5
GALLIUM CS DISC 362A/B 3.Troubleshooting/Tips/Specications
SPECIFICATIONS
Brakes
Use only at mount hydraulic disc brakes. The frame and fork are compatible with either 140mm or 160mm disc rotors.
Adapters might be required, consult brake manufacturer.
• Rear mount thickness: 30mm, consult brake manufacturer for bolt length
Axles
Thru-axles 12mm x 1.5mm, with one (1) removable handle. Axles are included with frameset.
Front length : 119mm
Rear length : 161mm
Tire Clearance
Up to 28c (30mm) tire clearance.
Seat Post
27.2mm (available separately)
Seat Post Clamp
30.7mm
Bottom Bracket
BB86 (Press-t)
Headset
The headset is not supplied with the frameset. To choose a compatible one, please respect the following:
Bottom Bearing: MR127 - 1 1/2”, 36° x 45° Stainless Steel
Top Bearing: MR127 - 1 1/2”, 36° x 45° Stainless Steel *Some system may require a 1 1/2”, 45° x 45° Top bearing
For more information on compatible models, consult the following document : Argon 18 - Internal routing compatibility

66
GALLIUM CS DISC 362A/B 4. Frameset Parts
80802 80546
80551
38884
80548
6
81052
81053 80804
81054
80811
FK.GALLCS_D.XXS-S.362A
FK.GALLCS_D.M-XL.362A
FK.GALLCS_D.XXS-S.362B
FK.GALLCS_D.M-XL.362B
80985
80805
81242 100361
100156
100361

7
*Except for the frame itself, which is not sold as a spare part, all parts can be ordered by referring to their respective SKU number.
GALLIUM CS DISC 362A/B 4. Parts’ SKUs and Descriptions*
No. Name A18 SKU# Qty
Parts included in the frameset
1GALLIUM CS DISC FRAME NOT AVAILABLE AS SPARE PART 1
1.1 GALLIUM DISC, PRO DISC, CS DISC CHAIN SUCK GUARD 81276 1
2
Gallium CS Disc Fork (XXS/XS/S), 254mm steerer
-OR-
Gallium CS Disc Fork (M/L/XL), 302mm steerer
FK.GALLCS_D.XXS-S.362A
FK.GALLCS_D.XXS-S.362B
FK.GALLCS_D.M-XL.362A
FK.GALLCS_D.M-XL.362B
1
3REAR DERAILLER HANGER (INCL. HANGER, DROPOUT AND SCREW) 80802 1
4SEATPOST COLLAR 80546 1
53D HEADSET SLEEVE, IST2 100156 1
63D HEADSET COLUMN 25, IST2 100361 1
7OBLONG HYDRAULIC BRAKE HOUSING GROMMET 80551 1
8LONG GROMMET Di2 80805 2
9LONG GROMMET MECH 80985 2
10 LONG PLUG 80804 3
11 FD CABLE STOPPER 81242 1
12 WATER BOTTLE SCREW - M5 x 16mm 38884 4
13 BB COVER 80548 1
14 FOAM LINER 80811 1
15 A18 REAR THRU AXLE M12x161 81053 1
16 A18 FRONT THRU AXLE M12x119 81052 1
17 A18 THRU AXLE LEVER 81054 1
Oponal parts available separately
-3D HEADSET COLUMN 15, IST2 100362 1
-INTERNAL SEAT POST Di2 BATTERY SUPPORT 38446 1
-DIRECT MOUNT REAR DERAILLEUR HANGER 80832 1

8
GALLIUM CS DISC 362A/B 5.1. Seat Post Collar Assembly
Assemble the seat post collar (80456) with the
seat post (available separately). Apply carbon
paste inside the seat tube and on the seat
post where it inserts inside the frame. Apply
grease on the threads of the M5x22mm socket
head cap screw and tighten to 4 Nm.
80456
Seat Post
M5x22mm
4
4Nm
2.5
1Nm
4
5.5Nm
4
7Nm
2
HT-1/4
5
12Nm
2
2Nm
3
3Nm
4
3Nm
8
35Nm
2.5
HT
3
HT
40Nm 4Nm
T25
T25
4
3Nm
10
HT
2.5 5
9Nm
2.5
HT-2
2.5
HT-5
2.5
2Nm
32.5
HTHT
3
4Nm
3
2Nm
6
10Nm
2.5
HT
4Nm6Nm
8
3
5Nm

9
The Di2 battery is hidden in the
seatpost; use the Di2 battery holder*
(38446) to install the battery correctly.
Apply a slight amount of grease on
both parts.
GALLIUM CS DISC 362A/B 5.2.Electronic(Di2)groupsetspecications
38446*
*Optionalpartsavailableseparatelyforelectronicshiftingcongurations

10
GALLIUM CS DISC 362A/B 5.3. Rear Derailleur Hanger Installation
1. Select the correct rear derailleur hanger depending on the type of derailleur
that you have.
- Direct mount (80832) *available separately
- Regular mount (80802)
2. Make sure to align the rear derailleur hanger.
3. Use a Derailleur Hanger Alignment Gauge like Park Tool Item #DAG-2.2.
For assistance, visit Park Tool’s website:
www.parktool.com/product/derailleur-hanger-alignment-gauge-dag-2-2
80832*
80802
M4x12mm
M4x12mm
* Optional parts available separately
4
4Nm
2.5
1Nm
4
5.5Nm
4
7Nm
2
HT-1/4
5
12Nm
2
2Nm
3
3Nm
4
3Nm
8
35Nm
2.5
HT
3
HT
40Nm 4Nm
T25
T25
4
3Nm
10
HT
2.5 5
9Nm
2.5
HT-2
2.5
HT-5
2.5
2Nm
32.5
HTHT
3
4Nm
3
2Nm
6
10Nm
2.5
HT
4Nm6Nm
8
3
5Nm
4
4Nm
2.5
1Nm
4
5.5Nm
4
7Nm
2
HT-1/4
5
12Nm
2
2Nm
3
3Nm
4
3Nm
8
35Nm
2.5
HT
3
HT
40Nm 4Nm
T25
T25
4
3Nm
10
HT
2.5 5
9Nm
2.5
HT-2
2.5
HT-5
2.5
2Nm
32.5
HTHT
3
4Nm
3
2Nm
6
10Nm
2.5
HT
4Nm6Nm
8
3
5Nm

11
GALLIUM CS DISC 362A/B 5.4. Headset Installation
Install the 3D headset column if
desired. You can choose from 3
dierent heights: 25mm (100361),
15mm (100362) or 0mm. For 0mm
conguration, the bearing is placed
directly in the frame.
IMPORTANT:
No more than 30mm of spacers can be placed between the
stem and the top cap of the Headset.
The steerer must be trimmed no more than 5mm above the
stem. The use of more than 5mm of spacers above the stem
could void the eciency of the compressor.
These practices will automatically void any warranty claim
against the manufacturer.
100361
100156
100362
* Optional parts available separately

12
GALLIUM CS DISC 362A/B  5.5.Mechanicalgroupsetspecication
DC
DC = Derailleur Cable (mech.)
80804
80985
80985
DC
Exit derailleur cables through chainstay hole, and use the
Long Grommet Mech (80985) to cover the hole.
For full front derailleur housing, exit derailleur cables through
bottom bracket (BB) hole, and use the Long Grommet Mech
(80985) to cover the hole. See next page for routing with a
cable stopper.
Plug the FD Hanger hole with the Long Plug (80804).

13
GALLIUM CS DISC 362A/B  5.5.Mechanicalgroupsetspecications
DC
DC = Derailleur Cable (mech.)
DC
To route the front derailleur cable with a cable stopper, install
the housing in the FD Cable Stopper (81242) and insert the
derailleur cable.
Exit derailleur cables through bottom bracket (BB) hole. The lip
of the FD cable stopper will rest on the inside of the frame.
Plug the FD Hanger hole with the Long Plug (80804).
80804
81242 81242

14
EW
GALLIUM CS DISC 322A/D 5.6.Electronic(Di2)groupsetspecications
80805
EW
EW = Electronic Wire
80805
80804
Exit derailleur wires through chainstay hole, and use the Long
Grommet Di2 (80805) to cover the hole.
Exit derailleur wires through bottom bracket (BB) hole, and use
the Long Grommet Di2 (80805) to cover the hole.
Plug the bottom bracket (BB) hole with the Long Plug (80804).

15
GALLIUM CS DISC 362A/B 5.7. Electronic (Wireless) groupset spec.
80804
80804
Use the Long Plugs (80804) to plug holes near the FD
hanger, BB and rear derailleur hanger.

16
BR
GALLIUM CS DISC 362A/B  5.8.Generalgroupsetspecications
80551
80548
Insert the BB cover* (80548) in the rectangular hole until it
clicks.
Exit the hydraulic brake hose through the hole on the chain stay
and use the oblong grommet (80551) to cover the hole.

17
GALLIUM CS DISC 362A/B 6. Min/Max Seat Post Insertion
Refer to the tables below for details on saddle height and seatpost insertion limits.
i. The correct frame size must be determined according to the saddle height limits.
A. Minimum Saddle Height
D. Maximum Saddle Height
ii. Depending on the size of the frame and the desired saddle height, the seatpost might
need to be cut.
B. Maximal insertion depth in the frame’s seattube.
C. Required seatpost cut length to be able to adjust the saddle height at the
Minimum position.
- Adjust the seatpost cut length in accordance with your desired saddle
height.
Required minimum seatpost cut length = C - (“desired saddle height” - A)
- Example: - For a desired saddle height of 600mm on a XXS-Gallium disc
frame
- The required minimum seatpost cut length is: 65 - (600-540) = 5mm
E. Minimal insertion depth in the frame’s seattube.
E
D
B
A
C
Saddle Height Limits Gallium CS disc
Size Saddle
H Min
ST Max
Insert
SP
Cut
Saddle
H Max
SP Min
Insert
mm mm mm mm mm
A B C D E
XX-Small 540 215 65 740 80
X-Small 575 245 35 775 80
Small 613 250 30 813 80
Medium 650 285 0 850 80
Large 685 320 0 885 80
X-Large 715 350 0 915 80