ARGON18 E-116 User manual

E-116 Assembly Guide

Overview of the assembly ...........................................................2
1. Cable housing installation ........................................................3
2. Front brake installation ...........................................................4
3. Rear brake installation ..........................................................5-6
4. Seatpost installation ..............................................................7
5. Saddle adjustment ...............................................................8
For the warranty to be valid, the bicycle must be fully assembled by an authorized Argon 18
dealer. High end components, particularly carbon parts, need extra care when assembled.
Those components must be installed using a torque wrench to make sure every bolts are at
the right torque setting to prevent damage.
Table of Contents

Overview of the assembly
4. Seatpost installation 5. Saddle adjustment
1. Cable housing installation
(IMPORTANT NOTICE: DON’T INSTALL
THE BB BEFORE THE CABLE HOUS
ING INSTALLATION)
2. Front brake installation 3. Rear brake installation

1. Cable housing installation
1. Install the rear derailleur cable
housing starting at the drive side’s
drop-out
2. Install the front derailleur cable
housing starting under the bottom
bracket shell
3. Install the rear brake cable housing
starting under the bottom bracket
shell
See the table below for the cable housing
length suggested
1
2
3
Suggested lengths of the cable housing
housing/size
Front brake
Rear brake
Front derailleur
Rear derailleur
58cm
136cm
140cm
198cm
60cm
138cm
142cm
200cm
62cm
140cm
144cm
202cm
64cm
142cm
146cm
204cm
XS S M L

2. Front brake installation
1. Install the brake as shown in the
diagram
- Install the spring in the middle
hole of the fork insert
- It is important not to mix the springs
of the front and rear brakes
- Respect the color code: the spring
must be installed on the pivot of the
same color

spacing with 1mm , 2mm or
no spacers behind the brake pads
depending of the rim width you are
using
GREASE
GREASE
8Nm
8Nm
13b
13a
13d
13c 13h
the short end of the spring
should be positioned in
the notch of the spring
tensioner
3h
13e
13i
13c
13f13g

3. Rear brake installation
GREASE
8Nm
8Nm
12c
12d
12a
12h
12e
12b
1. Remove the brake arm stopper
2. Install the brake as shown in the
diagram
- Install the spring in the middle
hole of the fork insert
3. Install the brake arm stopper and
adjust the set screw on the brake
arm to avoid any contact between
brake components and chain ring
- It is important not to mix the springs
of the front and rear brakes
- Respect the color code: the spring
must be installed on the pivot of the
same color

spacing with 1mm , 2mm or
no spacers behind the brake pads
depending of the rim width you are
using
- A hex key supplied with the frame
allows to adjust easily the brake when
the crankset is in place
hex key
3i
3j
12i
12 j
3j
12c
3j
12i
12a
12g 12f

3. Rear brake installation
1. Finalize the installation of the brake
by placing the cover of the bottom
bracket as shown in diagram
2Nm
2Nm
3f
3f

4. Seatpost installation
 
sided tape located at the back of the
seat clamp thread
2. Place the seat clamp thread
inside the frame
3. Insert the seatpost on which
 
been applied
4. Position the seatpost at the desired
height and insert the seat clamp
wedge
5. Tighten the set screw
4a
4b
8-10 Nm
GREASE
6a
4c
4b
4b
6a
CARBON FIBER ASSEMBLY GEL
4a
4c

5. Saddle adjustment
1. Install the saddle on the rocker
and lightly tighten the rail clamp
using a ball end hex key
2. Tighten the upper screw of the
rocker clamp by keeping a space of
2 to 3 mm between the aluminum
and carbon parts
3. Adjust the angle of the saddle and
tighten the lower screw of the rocker
clamp
 
the tightening of the rail clamp
5Nm 8Nm
8Nm
6b
6a
6f
6e
6g
6d
6c
6g
6e
6b
2-3 mm gap
6c
6d

# Also included with the frameset
shipped separately
12 TKB-77 Rear brake Quantity
including the following parts
12a Brake arms 1 left + 1 right
12b 125deg. cable pipe 1
12c Springs 1 black + 1 silver
12d Spring tensioner 2
12e Brake pad – P963.12 for alloy rim 2
12f 2mm conical spacers 2
12g 1mm conical spacers 2
12h Pivots bolts 2
12i Set screw 1
12j Flat washer 2
13 TKB-78* front brake Quantity
including the following parts
13a Brake arms 1 left + 1 right
13b 110deg. Adjustable cable pipe 1
13c Springs 1 black + 1 silver
13d Spring tensioner 2
13e Brake pad – P963.12 for alloy rim 2
13f 2mm conical spacers 2
13g 1mm conical spacers 2
13h Pivots bolts 2
13i Flat washer 2
*TKB-95 (UK, Australia)
# Frameset parts Supplier Description
1 E-116 frame AR-TT04-12K
2 E-116 fork AR-TT04-FK-12K
# Parts installed on the frame Quantity
3a Rear Derailleur Hanger and screws 1
3b Front Derailleur Hanger and screws 1
3c Rear drop out insert and screws 1
3d Rear axle adjustment screws and spring 2
3e Screws for water bottle cage 2
3f BB plastic cap and screws 1
3g Di2 battery mount screws 2
3h Front brake pivot 1 black + 1 silver
3i Rear brake pivot 1 black + 1 silver
3j Brake arm stopper 1
# Seat clamp kit Quantity
4a Seat clamp wedge 1
4b Seat Clamp Thread 1
4c Set Screw 1
# Di2 conguration Quantity
specic parts
5a Di2 plug 2
5b Di2 Hole Filler (no Di2) 2
5c Di2 Top tube grommet 1
5d Top tube grommet (no Di2) 1
# Seat post with the Quantity
following parts assembled
6a ASP-7000 carbon seatpost 1
6b Upper rocker clamp M6 screw 1
6c Lower rocker clamp M6 screw 1
6d M5 screws 2
6e Rail top clamp 1
6f Rocker clamp 1
6g Rocker 1
# Additional tools Quantity
7 4mm allen key for brake adjustment 1
# Also included with the frameset Supplier Description
shipped separately
8 Brake levers x2
9 Headset IS-2 6.5mm + 3D
10 3D Headset tool
11 Compressor TH-881-1 Compressor,
with FSA alloy top cap

6a
6f
6e
6d
6c
8
4b4a
6b
1213
7
10
5c 5d
5b5a
3c 3b
3d
3a
4c
6g
3g
3f
3e 3j
3h 3i