Aria Child 6V BMW i8 (5F62632) User manual

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6V BMW i8 (5F62632)
Customer Service Guide
For internal reference only
MMXIV © Copyright Aria Child Inc.

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Customer Service Guide
Contents
I) Check Battery …………………………................................................... 3
II) Check Wiring Condition …………………………….....…....…….…...………. 6
III) Check Foot Pedal ……………………………………..……………..……..….…... 15
IV) Gearbox Replacement ……………………………………..…..….….….…… 17
V) ButterflyDoor Replacement ……………………..………………….……… 24
VI) WarningStickers …………….……………………………..….......…..….… 29
VII) Schematic diagram……………..…………….…..….……….…....….…. 35
VIII) Exploded View ……………………….....…....….……...…….....……… . 36
CAUTION :
DISCONNECT THE BATTERY BEFORE
PROCEEDING

Customer Service Guide
I) Check Battery
Operation: Using a Flat head screwdriver, unlockandremove the seat. Locate the battery
harness, unplug the connector then use a volt-meter to check battery condition
at connector.
Step (1)
Turn to unlock plastic screw
Unlock position
Step (2)
3

Customer Service Guide
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I) Check Battery
Unplug the battery connector (RED) underneath seat
Step (3)
Step (4)

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I) Check Battery
Step
(5)
Voltage Reading: 6.0 V ~ 6.6 V –Good condition
5.6 V ~ 5.9 V –Proceed to Recharge
5.5 V –Battery needs to be recharged. If after the
stipulated recharging time, voltage has not
increased, the battery needs replacement
Below 5.5 V –Battery needs replacement

Customer Service Guide
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II) Check Wiring Connection
Operation: There are two wiring connections that should be checked.
A. Motor/Gearbox : Follow above (Point I) to remove the seat, locate the Gearbox
harness underneath.
Check the white connector of Gearbox underneath the seat

Customer Service Guide
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II) Check Wiring Connection
B. Steering Wheel
Unscrew the Steering Wheel on the right side
Step (1)
Pull it out and up to remove from steering column
Step (2)

Customer Service Guide
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II) Check Wiring Connection
Step
(3)
Check wiring connection for the sound effects of Steering Wheel
Unplug the connector and follow steps below to check the
wiring inside the Dashboard. Otherwise, reverse above
procedures to re-assemble the vehicle.

Customer Service Guide
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II) Check Wiring Connection
C. Other Connections: Access the circuitry inside Dashboard assembly to check other
wiring connections, Steering Wheel should be removed first.
2
Step (1)
1
Unscrew and remove the steering column at bottom of car body
Step (2)
Two screws

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II) Check Wiring Connection
Step (3)
Locate the two screws that secure the dashboard in place
Step (4)
Use Phillips screwdriver to unscrew and remove the dashboard

Customer Service Guide
II) Check Wiring Connection
Step (5)
Remove the Dashboard from the car body
and check the wiring connection
Step (6)
There are two sets of black plugs connecting the Dashboard
If the problem is addressed and fixed, reverse above steps to
re-assemble the vehicle. If not, unplug the connectors and follow the
steps below to further check the wiring inside Dashboard. 11

Customer Service Guide
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Step (7)
8
1
2
3
II) Check Wiring Connection
Unscrew these eight screws to remove the Dashboard bottom
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5
4
Step (8)
Remove the dashboard bottom carefully to avoid breaking the wires

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II) Check Wiring Connection
A : Power switch
Step (9)
B : Forward/Reverse switch
A: Power Switch
Red
Step (10)
Orange Black

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II) Check Wiring Connection
B: F/R Switch
Step
(11)
Blue (top blade)
Purple (middle)
Yellow (bottom)
Check the wiring connections of Forward/Reverse shifter
Reverse above procedures to re-assemble the vehicle

Customer Service Guide
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III) Check Foot Pedal
Operation: Follow below procedures to check the Foot Pedal connection.
Step (1)
Turn over the vehicle and pull out the Foot Pedal cover by
screwdriver from the right side
Empty (front)
Step (2)
Pink
Pink

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III) Check Foot Pedal
Snap it back in place
2
Step
(3)
1
Slide in the Foot Pedal into chassis from right side

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IV) Gearbox Replacement
Operation: Follow below steps to remove and replace the gearbox.
Step (1)
Use Flat screwdriver to lift up the wheel cap at its five ends
(Rear right wheel only)
Step (2)
Use the screwdriver to remove the snap pin from the axle

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IV) Gearbox Replacement
Step (3)
Remove the wheel from axle
Keep the parts organized for re-assembly
Step (4)

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IV) Gearbox Replacement
Unplug the gearbox connector (white) underneath the seat
Step (5)
Step (6)
Cut the cable tie to release and remove the gearbox

Customer Service Guide
IV) Gearbox Replacement
Step (7)
Unplug the Headlights connector with Blue/White wires
which is located underneath the wheel fender
Unscrew these three screws to remove the wiring cover
Step (8)
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