Aria Child Rollplay Mercedes Benz GL W488AC User manual

Mercedes Benz GL (W488AC)
Customer Service Guide
MMXIII © Copyright Aria Child Inc.

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Customer Service Guide
Contents
I) Check Battery …………………………............................................. 3
II) Check Wiring Condition ……………………………..………………………. 5
III) Check Foot Pedal ………………………………………………………….….... 12
IV) Gearbox Replacement …………………………………………..…………… 14
V) Door Replacement .…………………………………..…….……..….………. 17
VI)Motor Control Board Replacement .….………..…….……..….………. 19
VII) Headlight Replacement .….……………………...…….……..….………. 21
VIII) Schematic diagram ……………..…………….…..….………..……………. 22
IX) Exploded View …………..………………..…....….……….……..…….…… 23
CAUTION :
Disconnect the battery before proceeding.

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Customer Service Guide
I) Check Battery
Operation: Using a Flat head screwdriver, unlock and remove the seat. Locate the battery
harness, unplug the connector, and use a volt-meter to check battery condition
at battery side.
Step (1)
Turn and unlock this plastic knob according to the icon
Step (2)
Unplug the battery connector (red) by holding down
the small clip and pulling apart.

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Customer Service Guide
I) Check Battery
Step
(3)
Voltage Reading: 6.0 V ~ 6.5 V –Good condition
5.6 V ~ 5.9 V –Proceed to Recharge
5.5 V –Battery to be recharged if after the stipulated
recharging time, voltage has not increased,
the Battery needs replacement
Below 5.5 V –Battery needs replacement

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Customer Service Guide
II) Check Wiring Connection
Operation: There are four positions of connections to check.
A. Motor/Gearbox :Remove seat per instructions above (Point I), locate the
Gearbox harness underneath
Check the gearbox connector (white). Disconnect by pressing small clip
and pulling apart, then push firmly back together.

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Customer Service Guide
II) Check Wiring Connection
B. Motor Control Board : Remove seat as per instructions above (Point I), locate and
access the Motor Control Board just next to the rechargeable battery.
There is a WHITE plug (4-pin) on the motor control
board, ensure that all four wires are properly connected.

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Customer Service Guide
II) Check Wiring Connection
C. Dashboard : Remove the Steering Wheel and Dashboard to check the connection.
Step (1)
Unscrew then pull up & out to remove steering wheel
Step (2)
Next, unscrew these two screws to remove the dashboard

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Customer Service Guide
II) Check Wiring Connection
Step (3)
Pull up & out to remove the dashboard and windshield
together as one unit.
Step (4)
Check the 4-Pin plug

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Customer Service Guide
II) Check Wiring Connection
D. Shifter : Follow steps above to remove the Dashboard, then check the connection
of Shifter and Main Power Switch as well.
Step (1)
Unplug this connector
Step (2)
Unscrew these four screws to remove the Windshield

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Customer Service Guide
II) Check Wiring Connection
Step (3)
Unscrew these four screws
Step (4)
Lift up the bottom plate to access the switch for Shifter & Power

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Customer Service Guide
II) Check Wiring Connection
Shifter
Step (5)
Main Power Switch
Step (6)
Empty blade
(the one far away from shifter)
Red wire
Orange wire
Blue Pink Yellow
Top Bottom
Reverse above procedures to re-assemble the vehicle

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Customer Service Guide
III) Check Foot Pedal
Operation: Follow below procedures to check the Foot Pedal connection.
Step (1)
Turn over the vehicle and push on the
smaller lip to loosen the pedal
Empty (front)
Step (2)
Pink (middle)
Pink (rear)

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Customer Service Guide
III) Check Foot Pedal
Step
(3)
Slide the Foot Pedal into Chassis from right side
①
②
Press it down in place

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Customer Service Guide
IV)Gearbox Replacement
Operation: Follow below steps to inspect the gearbox or remove for replacement.
Use a flat head screwdriver to remove the hub cap
(Rear right/ passenger side wheel only)
Step (1)
Step (2)
Use the flat head screwdriver to remove
the snap-pin from axle as shown

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Customer Service Guide
IV)Gearbox Replacement
Step (3)
Slide the rear wheel off of axle
Follow above (Point IIB) to access the Motor harness underneath
the seat, then unplug it before removing the gearbox
Step (4)

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Customer Service Guide
IV)Gearbox Replacement
Step (5)
Slide the gearbox out from axle
Step (6)
Replace easily by sliding the new
gearbox onto the axle. Fit the gray
cylinder through the hold and plug in
the white connectors.
Reverse above procedures to re-assemble the vehicle

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Customer Service Guide
V)Door Replacement
Operation: Follow above (Point IIC) to remove the Dashboard first and replace the Car
Door by below steps.
Step (1)
Unscrew these two screws on hinge and release the whole door
Step (2)
Lift up the car door to remove

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Customer Service Guide
V)Door Replacement
Easy steps to replace the whole Car Door Assembly completely
Step
(3)
Reverse above procedures to re-assemble the vehicle

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Customer Service Guide
VI)Motor Control Board Replacement
Operation: Follow above (Point I) to remove the seat first and replace the Motor Control
Board (MCB) by below steps.
Unscrew these two washerscrews on MCB
Step (1)
Step (2)
Unplug these three connectors

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Customer Service Guide
VI)Motor Control Board Replacement
Step
(3)
Easy to replace the whole MCB by simple steps
Reverse above procedures to re-assemble the vehicle
No connection needed at that
2-Pin connector