Aria Child 6V BMW i8 User manual

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6V BMW i8 (5F62632)
Customer Service Guide
MMXIV © Copyright Aria Child Inc.
For internal reference only

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Customer Service Guide
Contents
I) Check Battery …………………………............................................. 3
II) Check Wiring Condition ……………………………..………………………. 6
III) Check Foot Pedal ………………………………………………………..….….. 15
IV) Gearbox Replacement …………………………………………..…………… 17
V) Butterfly Door Replacement ………………………………………………… 24
VI) Warning Stickers …………….…………………………………….………… 29
VII) Schematic diagram ……………..…………….…..….……….….…………. 35
VIII) Exploded View ……………………….....…....….……...……..…….…… 36
CAUTION :
Disconnect the battery before proceed the
checking and/or replacing processes

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Customer Service Guide
I) Check Battery
Operation: Use a Flat head screwdriver, unlock and remove the seat. Locate the battery
harness, unplug the connector then use a volt-meter to check battery condition
at battery side.
Step (1)
Turn and unlock this plastic knob
Unlock position
Step (2)

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Customer Service Guide
I) Check Battery
Unplug the battery connector (RED) underneath seat
Step (3)
Step (4)

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Customer Service Guide
I) Check Battery
Step
(5)
Reading Judgment: 6.0 V ~ 6.6 V –Good condition
5.6 V ~ 5.9 V –Proceed to Recharge
5.5 V –Battery to be recharged if after the stipulated
recharging time, voltage has not increased,
the Battery needs replacement
Below 5.5 V –Battery needs replacement

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Customer Service Guide
II) Check Wiring Connection
Operation: There are totally two positions of connections should be checked.
A. Motor/Gearbox : Follow above (Point I) to remove the seat, locate the Gearbox
harness underneath.
Check the white connector of Gearbox underneath the seat

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Customer Service Guide
II) Check Wiring Connection
B. Steering Wheel
Unscrew the Steering Wheel first from its right hand side
Step (1)
Pull it out along the Steering Column
Step (2)

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Customer Service Guide
II) Check Wiring Connection
Step
(3)
There is a connector for the sound effects of Steering Wheel
Unplug the connector and continuous below steps if you
need to check the wiring inside Dashboard. Otherwise,
reverse above procedures to re-assemble back the vehicle

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Customer Service Guide
II) Check Wiring Connection
C. Other Connections : Access the circuitry inside Dashboard assembly to check other
wiring connections, Steering Wheel should be removed first.
Step (1)
Unscrew and remove the steering column at bottom of car body
Step (2)
Two screws
2
1

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Customer Service Guide
II) Check Wiring Connection
Step (3)
Locate the two screws as pointed that secure the dashboard in place
Step (4)
Use Phillips screwdriver to unscrew and remove the dashboard

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Customer Service Guide
II) Check Wiring Connection
Step (5)
Take apart the Dashboard and check the connection
Step (6)
There are two sets of black plugs connecting the Dashboard
If the problem is address and fixed, reverse above steps to re-assemble
the vehicle. Or unplug the connector and continuous as below steps
when you need to further check the wiring inside Dashboard.

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Customer Service Guide
II) Check Wiring Connection
Unscrew these eight screws to remove the Dashboard bottom
Step (7)
Step (8)
Open the dashboard bottom carefully to avoid breaking the wires
1
2
3
4
5
6
7
8

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Customer Service Guide
II) Check Wiring Connection
Step (9)
Red
Step (10)
Orange Black
A : Power switch
B : Forward/Reverse switch
A: Power Switch

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Customer Service Guide
II) Check Wiring Connection
Step
(11)
Check the wiring connections of Forward/Reverse shifter
Reverse above procedures to re-assemble back the vehicle
Yellow (bottom)
Purple (middle)
Blue (top blade)
B: F/R Switch

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Customer Service Guide
III) Check Foot Pedal
Operation: Follow below procedures to check the Foot Pedal connection.
Step (1)
Upside down the vehicle and pull out the Foot Pedal cover
by screwdriver from the right side
Empty (front)
Step (2)
Pink
Pink

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Customer Service Guide
III) Check Foot Pedal
Step
(3)
Slide in the Foot Pedal into Chassis from right side
2
Snap it back in place
1

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Customer Service Guide
IV) Gearbox Replacement
Operation: Follow below steps to take apart the gearbox completely for replacing.
Step (1)
Use Flat screwdriver to lift up the wheel cap at its five ends
(Rear right wheel only)
Step (2)
Use the screwdriver to remove the snap pin on axle

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Customer Service Guide
IV) Gearbox Replacement
Step (3)
Remove the wheel out from axle
Well keep the parts for re-assembly
Step (4)

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Customer Service Guide
IV) Gearbox Replacement
Unplug the gearbox connector (white color) underneath the seat
Step (5)
Step (6)
Cut the cable tie to release and remove the gearbox

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Customer Service Guide
IV) Gearbox Replacement
Step (7)
Unplug the Headlights connector with Blue/White wires
which located underneath the wheel fender
Unscrew these three screws to remove the wiring cover
Step (8)